An aluminum alloy core photovoltaic cable stripping device
Patent Information
- Application Number
- CN202521768308.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-08-20
AI Technical Summary
在铝合金芯光伏电缆的使用过程中,无论是在光伏电站的初始安装阶段,还是后期的维护、检修以及回收再利用环节,都不可避免地需要对电缆进行剥皮操作,传统的手工剥皮方法,如使用剥线钳、美工刀等工具,完全依赖人工操作,劳动强度极大
1、通过设置固定装置,切割组件和剥皮组件,自动实现对待加工电缆的剥皮,提高待加工电缆的剥皮效率,且保证剥皮的一致性和准确性;
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Figure CN224774482U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable stripping technology, and more specifically, to a stripping device for aluminum alloy core photovoltaic cables. Background Technology
[0002] In today's energy sector, solar energy, as a clean and renewable energy source, is being used more and more widely. Photovoltaic power generation systems, as one of the main ways to utilize solar energy, have been built and promoted on a large scale globally. Aluminum alloy core photovoltaic cables, as a key component of photovoltaic power generation systems, bear the important task of transmitting electrical energy. Compared with traditional copper core cables, aluminum alloy core photovoltaic cables have many advantages such as light weight, low cost, and corrosion resistance, and are therefore widely used in the photovoltaic field. In the use of aluminum alloy core photovoltaic cables, whether in the initial installation stage of a photovoltaic power station or in the later maintenance, repair, and recycling stages, cable stripping is unavoidable. Traditional manual stripping methods, such as using wire strippers and utility knives, rely entirely on manual operation, resulting in extremely high labor intensity. Operators need to spend a lot of time and energy to strip the cable section by section, leading to extremely low work efficiency. Moreover, manual operation makes it difficult to ensure the consistency and accuracy of stripping, and uneven force can easily damage the aluminum alloy core inside the cable. Once the aluminum alloy core is damaged, it will seriously affect the cable's conductivity and service life, thus adversely affecting the stability and reliability of the entire photovoltaic power generation system. Utility Model Content
[0003] The main purpose of this utility model is to provide a stripping device for aluminum alloy core photovoltaic cables, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A stripping device for aluminum alloy core photovoltaic cables includes a fixed base, a fixing device fixedly installed on the left side of the top of the fixed base, a cutting component fixedly installed on the top of the fixed base, and a stripping component fixedly installed on the right side of the top of the fixed base. The cable to be processed is internally connected to the fixing device and the cutting component. The fixing device includes a first fixing frame, with first lifting grooves on both sides of the upper end of the first fixing frame. A first pressing frame is slidably installed inside the first lifting groove. A first support wheel is rotatably installed inside the first pressing frame and at the lower end of the first fixing frame. A heating ring is fixedly installed in the middle of the first support wheel. A first fixing screw is rotatably installed on the top of the first fixing frame. The first fixing screw is rotatably installed on the top of the first pressing frame. A first rotating handwheel is fixedly installed on the top of the first fixing screw. The outer surface of the first support wheel is provided with anti-slip texture, and the diameter in the middle is smaller than the diameter at both ends.
[0005] Preferably, the cutting assembly includes a second fixing frame, a second fixing screw threaded onto the top of the second fixing frame, a second rotating handwheel fixedly mounted on the top of the second fixing screw, a second lifting groove formed at the upper end of the second fixing frame, a second pressing frame slidably mounted inside the second lifting groove, the second fixing screw rotatably mounted on the top of the second pressing frame, a second support wheel rotatably mounted inside the second pressing frame and at the lower end of the second fixing frame, a cutting ring blade fixedly mounted in the middle of the second support wheel, a conveying motor fixedly mounted on one side of the lower end of the second fixing frame, the output end of the conveying motor being fixedly connected to the second support wheel, the outer surface of the second support wheel having anti-slip texture, and the diameter in the middle being smaller than the diameter at both ends.
[0006] Preferably, the peeling assembly includes a supporting frame, a side frame fixedly installed on the right side of the top of the supporting frame, a fixed frame fixedly installed on the top of the side frame, a winding motor fixedly installed at one end of the top of the fixed frame, a drive wheel fixedly installed at the output end of the winding motor, a first winding roller fixedly installed at the bottom of the drive wheel, the drive wheel rotatably installed at the left end inside the fixed frame, a transmission wheel rotatably installed on the right side inside the fixed frame, a second winding roller fixedly installed at the bottom of the transmission wheel, and a transmission belt sleeved on the outer surface of the drive wheel and the transmission wheel.
[0007] Preferably, a sliding groove is provided on the left side of the top of the support frame, and the first winding roller and the second winding roller are respectively rotatably mounted on both sides of the side frame.
[0008] Preferably, the prying device includes a limiting motor, which is fixedly installed on the side of the supporting frame. Limiting rods are fixedly installed at both ends inside the supporting frame. A rotating screw is fixedly installed at the output end of the limiting motor. The rotating screw is rotatably installed inside the supporting frame and located below the sliding groove. Movable frames are threaded onto the outer surfaces of both ends of the rotating screw. The movable frames are slidably installed inside the sliding groove. The lower end of the movable frame is movably sleeved on the outer surface of the limiting rod. Peeling blades are fixedly installed on the sides of the top of the movable frames at both ends. The movable frames are slidably installed inside the sliding groove.
[0009] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a fixing device, a cutting component, and a stripping component, the stripping of the cable to be processed is automatically realized, improving the stripping efficiency of the cable to be processed, and ensuring the consistency and accuracy of stripping; 2. By setting up a heating ring, a cutting ring blade, and a stripping blade, the cable to be processed is first heated by the heating ring, then the heating ring blade cuts the heated part of the cable to be processed, and the stripping blade peels off the outer sheath of the cable to be processed, which improves the stripping effect of the cable to be processed and avoids the problem that the outer sheath of the cable to be processed is too thick and the cutting ring blade is not sharp enough, which affects the stripping effect of the cable to be processed. 3. By setting up a first winding roller and a second winding roller to wind up both sides of the outer sheath of the cable to be processed, the stripping of the cable to be processed is realized. The stripping blade is used to tear the outer sheath of the cable to be processed. At the same time, the outer sheath of the cable to be processed is wound up, making the working environment cleaner and facilitating the cleaning of the outer sheath of the cable to be processed. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the fixing device structure of this utility model; Figure 3 This is a schematic diagram of the cutting component structure of this utility model; Figure 4 This is a schematic diagram of the peeling component structure of this utility model; Figure 5 This is a schematic diagram of the prying device of this utility model.
[0011] The attached figures are labeled as follows: 1. Fixed base; 2. Fixing device; 3. Cutting assembly; 4. Cable to be processed; 5. Stripping assembly; 6. Peeling device; 21. First fixed frame; 22. First lifting groove; 23. First pressing frame; 24. First fixing screw; 25. First rotating handwheel; 26. First support wheel; 27. Heating ring; 31. Second fixed frame; 32. Second lifting groove; 33. Second pressing frame; 34. Second fixing screw; 35. Second rotating handwheel; 36. Second support wheel; 37. Cutting ring blade; 38. Conveyor motor; 51. Support frame; 52. Side frame; 53. Rewinding motor; 54. Drive wheel; 55. First rewinding roller; 56. Transmission wheel; 57. Second rewinding roller; 58. Transmission belt; 59. Sliding groove; 61. Limiting motor; 62. Rotating screw; 63. Limiting rod; 64. Moving frame; 65. Stripping blade. Detailed Implementation
[0012] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0013] As attached Figure 1 To be continued Figure 5 As shown, an embodiment of this utility model provides an aluminum alloy core photovoltaic cable stripping device, including a fixed base 1, a fixing device 2, a cutting component 3 and a stripping component 5. The fixing device 2 is fixedly installed on the left side of the top of the fixed base 1, the top of the fixed base 1 is fixedly installed with the cutting component 3, and the right side of the top of the fixed base 1 is fixedly installed with the stripping component 5. The cable 4 to be processed is internally connected to the fixing device 2 and the cutting component 3. like Figure 2 As shown, the fixing device 2 includes a first fixing frame 21, a first support wheel 26, and a heating ring 27. The upper end of the first fixing frame 21 has a first lifting groove 22 on both sides. The first pressing frame 23 is slidably installed inside the first lifting groove 22. The first support wheel 26 is rotatably installed inside the first pressing frame 23 and at the lower end of the first fixing frame 21, respectively. The heating ring 27 is fixedly installed in the middle of the first support wheel 26. The first fixing screw 24 is rotatably installed on the top of the first fixing frame 21. The first fixing screw 24 is rotatably installed on the top of the first pressing frame 23. The first rotating handwheel 25 is fixedly installed on the top of the first fixing screw 24. The outer surface of the first support wheel 26 is provided with anti-slip texture, and the diameter in the middle is smaller than the diameter at both ends.
[0014] The cable 4 to be processed is placed between the two first support wheels 26, and the surface of the cable 4 to be processed is heated by the heating ring 27, which facilitates the cutting ring knife 37 to cut and strip the cable 4 to be processed.
[0015] Specifically, the cable 4 to be processed is placed on top of the first support wheel 26 at the lower end. By rotating the first rotating handwheel 25, the first fixing screw 24 rotates and drives the first pressing frame 23 to descend, clamping the first support wheel 26 at the upper end and the first support wheel 26 at the lower end. The anti-slip texture prevents the first support wheel 26 from slipping with the cable 4 to be processed, thereby assisting in the conveying of the cable 4 to be processed.
[0016] like Figure 3As shown, the cutting assembly 3 includes a second fixed frame 31, a second support wheel 36, and a cutting ring blade 37. A second fixed screw 34 is threaded onto the top of the second fixed frame 31, and a second rotating handwheel 35 is fixedly mounted on the top of the second fixed screw 34. A second lifting groove 32 is provided at the upper end of the second fixed frame 31, and a second pressing frame 33 is slidably installed inside the second lifting groove 32. The second fixed screw 34 is rotatably mounted on the top of the second pressing frame 33. The second support wheel 36 is rotatably mounted inside the second pressing frame 33 and at the lower end of the second fixed frame 31. The cutting ring blade 37 is fixedly mounted on the outer surface of the second support wheel 36. A conveying motor 38 is fixedly mounted on one side of the lower end of the second fixed frame 31. The output end of the conveying motor 38 is fixedly connected to the second support wheel 36. The outer surface of the second support wheel 36 is provided with anti-slip texture, and the diameter of the middle part is smaller than the diameter of the two ends.
[0017] Specifically, the second support wheel 36 is controlled by the conveying motor 38 to convey the cable 4 to be processed, and the heated part of the cable 4 to be processed is cut by the cutting ring knife 37 to achieve the stripping of the cable 4 to be processed.
[0018] like Figure 4 As shown, the peeling assembly 5 includes a support frame 51, a first take-up roller 55, and a second take-up roller 57. A side frame 52 is fixedly installed on the right side of the top of the support frame 51. A fixed frame is fixedly installed on the top of the side frame 52. A take-up motor 53 is fixedly installed at one end of the top of the fixed frame. A drive wheel 54 is fixedly installed at the output end of the take-up motor 53. The bottom of the drive wheel 54 is fixedly installed with the first take-up roller 55. The drive wheel 54 is rotatably installed on the left end inside the fixed frame. A transmission wheel 56 is rotatably installed on the right side inside the fixed frame. The bottom of the transmission wheel 56 is fixedly installed with the second take-up roller 57. A transmission belt 58 is sleeved on the outer surface of the drive wheel 54 and the transmission wheel 56.
[0019] The outer sheath of the cable 4 to be processed is wound up by the second take-up roller 57, which facilitates the cleaning of the outer sheath of the cable 4 to be processed and at the same time assists in the stripping of the cable 4 to be processed.
[0020] like Figures 4-5 As shown, a sliding groove 59 is provided on the left side of the top of the support frame 51, and the first take-up roller 55 and the second take-up roller 57 are respectively rotatably installed on both sides of the side frame 52.
[0021] The prying device 6 includes a limit motor 61, which is fixedly installed on the side of the support frame 51. Limit rods 63 are fixedly installed at both ends inside the support frame 51. A rotating screw 62 is fixedly installed at the output end of the limit motor 61. The rotating screw 62 is rotatably installed inside the support frame 51 and located below the sliding groove 59. Movable frames 64 are threadedly installed on the outer surfaces of both ends of the rotating screw 62. The movable frames 64 are slidably installed inside the sliding groove 59. The lower end of the movable frame 64 is movably sleeved on the outer surface of the limit rod 63. Peeling blades 65 are fixedly installed on the sides of the top of the movable frames 64 at both ends. The movable frames 64 are slidably installed inside the sliding groove 59.
[0022] Specifically, the limit motor 61 controls the rotation of the rotating screw 62, causing the moving frames 64 at both ends of the rotating screw 62 to move closer to each other. The stripping blade 65 is located on both sides of the cable 4 to be processed, assisting in the stripping of the outer sheath of the cable 4 to be processed. The inclined surface of the stripping blade 65 facilitates the first winding roller 55 and the second winding roller 57 to wind up the outer sheath of the cable 4 to be processed.
[0023] The working process of this utility model is as follows: In use, the cable to be processed 4 is placed between two first support wheels 26 and two second support wheels 36. The second support wheels 36 are rotated by the conveying motor 38. The anti-slip texture of the second support wheels 36 is used to convey the cable to be processed 4. During the conveying process of the cable to be processed 4, the outer surface of the cable to be processed 4 is heated by the heating ring 27. During the conveying process of the cable to be processed 4 by the second support wheels 36, the cutting ring knife 37 cuts the heated part of the cable to be processed 4 and cuts the outer sheath of the cable to be processed 4. With the stripping blades 65 positioned on both sides of the cable 4 to be processed, the stripping blades 65 assist in stripping the outer sheath of the cable 4 to be processed from both sides. The inclined surfaces of the stripping blades 65 guide the outer sheath of the cable 4 to be processed. The drive wheel 54 is rotated by the winding motor 53, and the drive wheel 56 is rotated by the drive belt 58. The first winding roller 55 and the second winding roller 57 then wind up the outer sheath of the cable 4 to be processed from both sides, thus achieving the stripping of the cable 4 to be processed.
[0024] Finally, it should be noted that: the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A stripping device for aluminum alloy core photovoltaic cables, comprising a fixed base (1), characterized in that: A fixing device (2) is fixedly installed on the left side of the top of the fixed base (1), a cutting component (3) is fixedly installed on the top of the fixed base (1), a peeling component (5) is fixedly installed on the right side of the top of the fixed base (1), and a cable to be processed (4) is connected inside the fixing device (2) and the cutting component (3). The fixing device (2) includes a first fixing frame (21). The upper end of the first fixing frame (21) is provided with a first lifting groove (22) on both sides. A first pressing frame (23) is slidably installed inside the first lifting groove (22). A first support wheel (26) is rotatably installed inside the first pressing frame (23) and at the lower end of the first fixing frame (21). A heating ring (27) is fixedly installed in the middle of the first support wheel (26). A first fixing screw (24) is rotatably installed on the top of the first fixing frame (21). The first fixing screw (24) is rotatably installed on the top of the first pressing frame (23). A first rotating handwheel (25) is fixedly installed on the top of the first fixing screw (24). The outer surface of the first support wheel (26) is provided with anti-slip texture, and the diameter in the middle is smaller than the diameter at both ends.
2. An aluminum alloy core photovoltaic cable stripping device according to claim 1, characterized in that: The cutting assembly (3) includes a second fixed frame (31), a second fixed screw (34) is threaded on the top of the second fixed frame (31), a second rotating handwheel (35) is fixedly installed on the top of the second fixed screw (34), a second lifting groove (32) is opened at the upper end of the second fixed frame (31), a second pressing frame (33) is slidably installed inside the second lifting groove (32), the second fixed screw (34) is rotatably installed on the top of the second pressing frame (33), a second support wheel (36) is rotatably installed inside the second pressing frame (33) and at the lower end of the second fixed frame (31), a cutting ring blade (37) is fixedly installed in the middle of the second support wheel (36), a conveying motor (38) is fixedly installed on one side of the lower end of the second fixed frame (31), the output end of the conveying motor (38) is fixedly connected to the second support wheel (36), the outer surface of the second support wheel (36) is provided with anti-slip texture, and the diameter in the middle is smaller than the diameter at both ends.
3. An aluminum alloy core photovoltaic cable stripping apparatus as defined in claim 1, wherein: The peeling assembly (5) includes a support frame (51), a side frame (52) is fixedly installed on the right side of the top of the support frame (51), a fixed frame is fixedly installed on the top of the side frame (52), a winding motor (53) is fixedly installed at one end of the top of the fixed frame, a drive wheel (54) is fixedly installed at the output end of the winding motor (53), a first winding roller (55) is fixedly installed at the bottom of the drive wheel (54), the drive wheel (54) is rotatably installed at the left end inside the fixed frame, a transmission wheel (56) is rotatably installed on the right side inside the fixed frame, a second winding roller (57) is fixedly installed at the bottom of the transmission wheel (56), and a transmission belt (58) is sleeved on the outer surface of the drive wheel (54) and the transmission wheel (56).
4. The aluminum alloy core photovoltaic cable stripping device according to claim 3, characterized in that: A sliding groove (59) is provided on the left side of the top of the support frame (51), and the first take-up roller (55) and the second take-up roller (57) are respectively rotatably installed on both sides of the side frame (52).
5. An aluminum alloy core photovoltaic cable stripping apparatus as defined in claim 4, wherein: It also includes a prying device (6), which includes a limit motor (61). The limit motor (61) is fixedly installed on the side of the support frame (51). Limit rods (63) are fixedly installed at both ends inside the support frame (51). A rotating screw (62) is fixedly installed at the output end of the limit motor (61). The rotating screw (62) is rotatably installed inside the support frame (51) and located below the sliding groove (59). A movable frame (64) is threadedly installed on the outer surface of both ends of the rotating screw (62). The movable frame (64) is slidably installed inside the sliding groove (59). The lower end of the movable frame (64) is movably sleeved on the outer surface of the limit rod (63). A peeling knife (65) is fixedly installed on the side of the top of the movable frame (64) at both ends.