An on-board surge protector

Abstract

This utility model discloses an onboard surge protector. The protector body includes a housing, conductive components, electrode plates, contact blocks, a toggle assembly, and a chip. The housing has an installation cavity, within which a partition plate vertically divides the installation cavity into a first chamber and a second chamber. Chips are fixedly mounted on the surfaces of the partition plate above both the first and second chambers. Fixing plates are fixedly connected to both ends of the partition plate above the chips. Contact blocks are slidably connected to one side of each fixing plate, and conductive components are fixedly mounted to the other side of each fixing plate. The conductive components are connected to the chips via electrode plates. A rotation opening is provided at the bottom of the housing at a position opposite to the first and second chambers, and a toggle assembly is rotatably connected within this opening. The top of the toggle assembly is connected to the contact blocks. This structural design effectively solves the problems mentioned in the background art.

Description

Technical Field

[0001] This utility model relates to the field of surge protector technology, specifically to an onboard surge protector. Background Technology

[0002] A surge protector, also known as a lightning arrester, is an electronic device that provides safety protection for various electronic devices, instruments, and communication lines. When a surge current or voltage spike suddenly occurs in an electrical circuit or communication line due to external interference, the surge protector can conduct and divert the current in a very short time, thereby preventing damage to other equipment in the circuit.

[0003] However, existing surge protectors contain a module with two pins, a lever, and a chip. The two ends of the chip are connected to the corresponding pins via solder. When an overload or over-protection event occurs, the solder melts, the lever moves, and the chip separates from the pin. However, while this structure achieves separation due to the lever's movement, its complex design and limited internal space result in slow separation and potential arcing, severely impacting the overall surge protection effectiveness. Summary of the Invention

[0004] The purpose of this invention is to provide an onboard surge protector to address the shortcomings of existing surge protectors mentioned in the background section. These existing surge protectors typically have a module with two pins, a lever, and a chip. The chip's two ends are connected to the corresponding pins via solder. In the event of overload or over-protection, the solder melts, the lever moves, and the chip separates from the pin. However, while this structure achieves separation due to the lever's movement, its complex design and limited internal space result in slow separation and potential arcing, severely impacting the overall cutoff performance.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an onboard surge protector, comprising a base, wherein a connector is provided on the surface of the base, and a protector body is connected to the connector. The protector body includes a housing, conductive elements, electrode plates, contact blocks, a toggle assembly, and a chip. An installation cavity is provided inside the housing, and a partition plate is vertically arranged inside the installation cavity to divide the installation cavity into a first chamber and a second chamber. Chips are fixedly installed on the surfaces of the partition plate on both the first and second chambers. Fixing plates are fixedly connected to both ends of the partition plate above the chips. Contact blocks are slidably connected to one side of the fixing plate, and conductive elements are fixedly installed on the other side of the fixing plate. The conductive elements are connected to the chips through electrode plates. A rotation port is provided at the bottom of the housing at the relative position of the first and second chambers, and a toggle assembly is rotatably connected to the rotation port. The top of the toggle assembly is connected to the contact blocks.

[0006] Preferably, pins are fixedly installed on both sides of the first and second chambers inside the housing, and the pins are connected to the conductive components by welding.

[0007] Preferably, the actuation assembly includes a rotating rod, an actuating rod, and a contact rod. The rotating rod is fixedly connected to the rotating opening. The actuating rod and the contact rod are rotatably connected to the surface of the rotating rod, and the contact rod is located inside the actuating rod. The top of the actuating rod is connected to the surface of the contact block. The actuating rod and the contact rod adopt an integral molding structure design.

[0008] Preferably, the outer surface of the contact block has a movable opening, and a toggle lever is movably connected inside the movable opening.

[0009] Preferably, the surface of the connector has a connector opening at the position opposite to the pin, and the pin is connected to the connector opening; the surface of the connector has a contact opening at the position opposite to the contact rod, and the contact rod is connected to the contact opening. Beneficial effects

[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: The structural design of this utility model simplifies the internal structure, increases the internal space of the housing, improves the separation speed of the chip and the pin, and effectively solves the problems mentioned in the background art. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall exploded structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the right end of the protector body of this utility model; Figure 3This is a schematic diagram of the internal structure of the left end of the protector body of this utility model.

[0012] The correspondence between the labels and component names in the attached figures is as follows: 1. Base; 2. Protector body; 11. Connecting position; 12. Connecting port; 13. Contact port; 21. Housing; 22. Mounting cavity; 23. Partition plate; 24. Actuating assembly; 25. Chip; 26. Contact block; 27. Conductive component; 28. Electrode plate; 29. ​​Pin; 30. Fixing plate; 221. First chamber; 222. Second chamber; 241. Rotating rod; 242. Actuating rod; 243. Contact rod; 261. Movable port. Detailed Implementation

[0013] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0014] In the description of this utility model, it should be noted that the terms "upper," "lower," "left," "right," "front," "rear," "inner," "outer," "vertical," and "horizontal," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0015] like Figure 1-3This is a schematic diagram of a preferred embodiment of an onboard surge protector. In this embodiment, the onboard surge protector includes a base 1 with a connector 11 on its surface. A protector body 2 is connected to the connector 11. The protector body 2 includes a housing 21, a conductive element 27, an electrode plate 28, a contact block 26, an actuating assembly 24, and a chip 25. A mounting cavity 22 is formed within the housing 21, and a partition plate 23 is vertically arranged within the mounting cavity 22, dividing the mounting cavity 22 into a first chamber 221 and a second chamber 222. Chips 25 are fixedly mounted on the surface of the partition plate 23, located on the surfaces of both the first and second chambers 221 and 222. Fixing plates are fixedly connected to both ends of the partition plate 23 above the chips 25. 30. Contact blocks 26 are slidably connected to one side of the surface of the fixing plate 30, and conductive elements 27 are fixedly installed on the other side of the surface of the fixing plate 30. Conductivity is achieved by contact between the contact blocks 26 and the conductive elements 27. The conductive elements 27 are connected to the chip 25 through electrode plates 28. A rotating port 211 is opened at the bottom of the housing 21 at the position opposite to the first chamber 221 and the second chamber 222. A toggle assembly 24 is rotatably connected in the rotating port 211, and the top of the toggle assembly 24 is connected to the contact blocks 26 to realize the contact function between the contact blocks 26 and the conductive elements 27. Combined with the structural design of this utility model, the internal structural design is simplified, the internal space of the housing 21 is increased, the separation speed of the chip 25 and the pin 29 is improved, and the problems mentioned in the background art are effectively solved.

[0016] In this embodiment, pins 29 are fixedly installed on both sides of the first chamber 221 and the second chamber 222 inside the housing 21, and the pins 29 are connected to the conductive component 27 by welding.

[0017] In this embodiment, the actuating assembly 24 includes a rotating rod 241, an actuating rod 242, and a contact rod 243. The rotating rod 241 is fixedly connected to the rotating opening 211, and the actuating rod 242 and the contact rod 243 are rotatably connected to the surface of the rotating rod 241. The contact rod 243 is located inside the actuating rod 242, and the top of the actuating rod 242 is connected to the surface of the contact block 26. The actuating rod 242 and the contact rod 243 adopt an integral molding structure design. The contact rod 243 rotates within the contact opening 13 and drives the actuating rod 242 to rotate. During the rotation of the actuating rod 242, an movable opening 261 is provided on the outer surface of the contact block 26, and the actuating rod 242 is movably connected within the movable opening 261, thereby realizing the function of driving the contact block 26 to move laterally.

[0018] In this embodiment, the surface of the connector 11 is provided with a connector 12 at the position opposite to the pin 29, and the pin 29 is connected to the connector 12. The connection function between the base 1 and the protector body 2 is realized through the pin 29 and the connector 13. The surface of the connector 11 is provided with a contact port 13 at the position opposite to the contact rod 243, and the contact rod 243 is connected to the contact port 13.

[0019] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present utility model. It should not be construed that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted by the present utility model.

Claims

1. An on-board surge protector, comprising a base (1), a connector site (11) is formed on the surface of the base (1), a protector body (2) is connected in the connector site (11), characterized in that: The protector body (2) includes a housing (21), a conductive element (27), an electrode plate (28), a contact block (26), a toggle assembly (24), and a chip (25). The housing (21) has an installation cavity (22). A partition plate (23) is vertically arranged within the installation cavity (22) to divide the installation cavity (22) into a first chamber (221) and a second chamber (222). Chips (25) are fixedly mounted on the surfaces of the partition plate (23) on both the first chamber (221) and the second chamber (222). The two ends of the partition plate (23) are located on the surfaces of the chips (28 and 29). A fixing plate (30) is fixedly connected above the 5). A contact block (26) is slidably connected to one side of the surface of the fixing plate (30). A conductive component (27) is fixedly installed on the other side of the surface of the fixing plate (30). The conductive component (27) is connected to the chip (25) through an electrode plate (28). A rotating port (211) is opened at the bottom of the housing (21) at the relative position of the first chamber (221) and the second chamber (222). A toggle assembly (24) is rotatably connected inside the rotating port (211). The top of the toggle assembly (24) is connected to the contact block (26).

2. The on-board surge protector of claim 1, wherein: The housing (21) has pins (29) fixedly installed on both sides of the first chamber (221) and the second chamber (222), and the pins (29) are connected to the conductive component (27) by welding.

3. The on-board surge protector of claim 1, wherein: The actuation assembly (24) includes a rotating rod (241), an actuating rod (242), and a contact rod (243). The rotating rod (241) is fixedly connected to the rotating port (211). The actuating rod (242) and the contact rod (243) are rotatably connected to the surface of the rotating rod (241), and the contact rod (243) is located inside the actuating rod (242). The top of the actuating rod (242) is connected to the surface of the contact block (26). The actuating rod (242) and the contact rod (243) adopt an integral molding structure design.

4. The on-board surge protector of claim 3, wherein: The outer surface of the contact block (26) is provided with a movable opening (261), and a toggle lever (242) is movably connected inside the movable opening (261).

5. The on-board surge protector of claim 1, wherein: The surface of the connector (11) is provided with a connector (12) at a position opposite to the pin (29), and the pin (29) is connected in the connector (12). The surface of the connector (11) is provided with a contact port (13) at a position opposite to the contact rod (243), and the contact rod (243) is connected in the contact port (13).

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