Automated dicing apparatus
Patent Information
- Application Number
- CN202522322031.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-31
AI Technical Summary
目前,通常由人工进行产品的掰断操作,效率低且难以统一质量,以此亟需一种能够替代人工实现自动化掰片和裂片的设备
[0016] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art: The automated flaking equipment of this utility model uses an edge-breaking device to break off the edge portion, leaving the processing part. Then, the flaking device performs a flaking operation on the processing part by the downward rolling of the pressure roller, causing the processing part to split into multiple product units. The automated flaking equipment divides the product processing into two steps: edge-breaking and flaking. The two steps are performed by the edge-breaking device and the flaking device respectively, without manual intervention, thus achieving automation, improving efficiency and ensuring processing quality.
Smart Images

Figure CN224775342U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automated dicing device. Background Technology
[0002] In existing technologies, some components, such as chips and dies, are small in size. To improve production efficiency, larger products are first manufactured using the same material. Then, cleaving grooves are etched into the product using methods such as scribing or laser ablation. These grooves intersect and divide the product into multiple units, each corresponding to a component. During production, the product is broken along the cleaving grooves, splitting it into multiple units to obtain several smaller components. Because the flatness of the edges of the large-sized product cannot be guaranteed, the edges are generally not used directly as the boundaries of the components. Instead, an outer cleaving groove is etched near the product edge, serving as the boundary of the outermost unit to ensure the quality of the final component. During production, the product outside this outer cleaving groove needs to be broken off and discarded. Currently, the breaking operation is usually done manually, which is inefficient and makes it difficult to maintain consistent quality. Therefore, there is an urgent need for a device that can automate the breaking and cleaving process. Utility Model Content
[0003] The purpose of this invention is to provide a new automated dicing device.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is: an automated flaking device, wherein the product to be processed has multiple flaking grooves, including outer flaking grooves and inner flaking grooves, the outer flaking grooves surround a processing section on the product, the inner flaking grooves are located in the processing section, the inner flaking grooves intersect each other and cut the processing section into multiple product units, and the products located outside the processing section constitute an edge section; the automated flaking device includes: The flanging device includes a support platform, a holding member, and a pressing block. The support platform has an abutting edge on its side. The holding member is movable up and down. The pressing block is disposed on one side of the holding member and is movable up and down relative to the holding member. When the flanging device is in operation, the processing part is supported on the support platform, the edge portion extends from the abutting edge to the outside of the support platform, the holding member is located above the support platform and close to the support platform, and the pressing block is located above the edge portion. A slicing device is located downstream of the edge-breaking device. The slicing device includes a movable frame and a pressure roller. The movable frame is configured to move both vertically and horizontally, and the pressure roller is rotatably disposed at the lower part of the movable frame.
[0005] In some embodiments, the outer edge contour of the support platform is consistent with the outer contour shape of the processing part, and the outer edge of the support platform constitutes the abutting edge; the pressing block includes a plurality of blocks disposed around the pressing member, and when the flanging device is in working state, the plurality of pressing blocks are respectively located above the plurality of edge portions.
[0006] In some embodiments, the slicing device includes blocking members disposed on both sides of the pressure roller along an axial direction perpendicular to the pressure roller, the bottom of the blocking members having a downward-facing blocking surface higher than the lower surface of the pressure roller.
[0007] Preferably, there is a first gap between the blocking surface and the lower surface of the pressure roller, the first gap being between 1 mm and 5 mm.
[0008] In some embodiments, the automated slitting device includes a film-applying device disposed between the edge-breaking device and the slitting device. The film-applying device includes a film-applying platform having an upward-facing bearing surface. The film-applying device also includes a film-feeding mechanism for providing a protective film and transferring the protective film above the bearing surface. The film-applying device further includes a transfer mechanism for transferring the processing unit onto the film-applying platform.
[0009] In some embodiments, the automated dicing equipment includes a feeding device located downstream of the dicing equipment. The feeding device includes a fixed platform and a clamping member disposed on the fixed platform. The fixed platform is movably disposed and has a through groove extending vertically. The clamping member is located around the periphery of the through groove. When the feeding device is in operation, the processing section is located above the through groove, and the clamping member clamps and fixes the protective film. The automated dicing equipment has a feeding station with a pin capable of vertical movement. When the fixed platform is located at the feeding station, the pin is located below the through groove.
[0010] In some embodiments, the inner cleaving groove includes a plurality of first cleaving grooves distributed in parallel along a first direction and a plurality of second cleaving grooves distributed in parallel along a second direction; the cleaving device includes a first pressure roller and a second pressure roller, the first pressure roller being movably disposed along the first direction and the second pressure roller being movably disposed along the second direction.
[0011] In some embodiments, the slicing device includes a feeding mechanism, a receiving mechanism, and a barrier film tensioned between the feeding mechanism and the receiving mechanism; when the slicing device is in operation, the barrier film is located between the pressure roller and the product in the vertical direction.
[0012] In some embodiments, the automated flaking equipment includes a first detection device located upstream of the flaking device, the first detection device comprising: A stage, wherein the stage is provided with a receiving area for receiving the product; A positioning part is located on one side of the receiving area, and the positioning part has a first positioning surface and a second positioning surface that face the receiving area and extend in the vertical direction; A pusher member has a pusher portion for pushing the product toward the positioning portion, and the receiving area is located between the positioning portion and the pusher member; The upper detection module is located above the accommodating area.
[0013] In some embodiments, the pusher has a V-shaped groove with an opening facing the receiving area, and the two side walls of the V-shaped groove extend in the vertical direction; the projection lines of the first positioning surface and the second positioning surface in the horizontal plane form a first angle, and the projection lines of the two side walls of the V-shaped groove in the horizontal plane form a second angle, the first angle and the second angle are opposite to each other, and the pusher moves along the extension direction of the diagonal of the first angle and the second angle.
[0014] In some embodiments, when the edge-breaking device is in operation, the projection of the outer split groove in the vertical direction coincides with the abutting edge.
[0015] In some embodiments, the pressure block has a side portion on the side facing the pressure member, and when the flanging device is in operation, the downward projection of the side portion fits against the abutting edge.
[0016] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art: The automated flaking equipment of this utility model uses an edge-breaking device to break off the edge portion, leaving the processing part. Then, the flaking device performs a flaking operation on the processing part by the downward rolling of the pressure roller, causing the processing part to split into multiple product units. The automated flaking equipment divides the product processing into two steps: edge-breaking and flaking. The two steps are performed by the edge-breaking device and the flaking device respectively, without manual intervention, thus achieving automation, improving efficiency and ensuring processing quality. Attached Figure Description
[0017] Appendix Figure 1 This is a schematic diagram of a product according to a specific embodiment of the present utility model; Appendix Figure 2 This is a schematic diagram of a product according to another embodiment; Appendix Figure 3 This is a schematic diagram of an automated dicing device according to a specific embodiment; Appendix Figure 4 For the appendix Figure 3 A top view of an automated dicing equipment; Appendix Figure 5 For the appendix Figure 3 Schematic diagram of the feeding device; Appendix Figure 6 For the appendix Figure 3 Schematic diagram of the first detection device, the edge-breaking device, and the film-applying device; Appendix Figure 7 For the appendix Figure 6 Schematic diagram of the middle stage and the pusher; Appendix Figure 8 For the appendix Figure 6 A schematic diagram of the central support platform and waste silo; Appendix Figure 9 For the appendix Figure 6 Schematic diagram of the medium-pressure holder and pressure block; Appendix Figure 10 For the appendix Figure 6 Schematic diagram of the film-applying device; Appendix Figure 11 This is a schematic diagram of the product and the protective film. Appendix Figure 12 For the appendix Figure 3 Schematic diagram of the intermediate-splitting plate device and the second detection device; Appendix Figure 13 For the appendix Figure 12 A schematic diagram of the middle section structure; Appendix Figure 14 For the appendix Figure 12 Schematic diagram of the feeding mechanism, receiving mechanism and barrier membrane; Appendix Figure 15 This is a schematic diagram of the fixed platform and clamping components in the feeding device; Appendix Figure 16 This is a schematic diagram of the ejector pin in the feeding device; Appendix Figure 17 This is a schematic diagram of the conveying mechanism in the feeding device; Appendix Figure 18 This is a schematic diagram of the receiving platform in the feeding device; The components are as follows: 1. Product; 11. Flake slot; 111. Outer flake slot; 112. Inner flake slot; 12. Processing section; 121. Product unit; 13. Edge section; 21. Support platform; 211. Abutting edge section; 22. Holding component; 23. Pressing block; 24. Waste bin; 25. Guide plate; 3. Flake device; 31. Moving frame; 32. Pressure roller; 33. Blocking component; 34. Feeding mechanism; 35. Receiving mechanism; 36. Barrier film; 4. Film application device; 40. Protective film; 41. Film application platform; 411. Bearing surface; 42. Film feeding mechanism; 5. Unloading device; 51. Fixed platform; 511. Through groove; 52. Clamping component; 521, upper clamp; 522, lower clamp; 53, ejector pin; 54, conveying component; 55, receiving platform; 61, carrying platform; 611, accommodating area; 62, positioning part; 621, first positioning surface; 622, second positioning surface; 63, pushing component; 631, V-groove; 64, upper detection module; 65, lower detection module; 66, first inkjet printing mechanism; 67, lifting component; 68, fixing frame; 71, first cleaning mechanism; 72, second cleaning mechanism; 8, feeding device; 81, feeding bin; 82, recycling bin; 83, material picking component; 84, transfer component; 91, detection lens; 92, second inkjet printing mechanism. Detailed Implementation
[0018] The technical solution of this utility model will be described in detail below with reference to the accompanying drawings and specific embodiments, so that the advantages and features of this utility model can be more easily understood by those skilled in the art. Obviously, the embodiments described in this application are only a part of the embodiments, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments in this application without creative effort are within the scope of protection of this application.
[0019] A product 1 to be processed has multiple splitting grooves 11, including outer splitting grooves 111 and inner splitting grooves 112. The outer splitting grooves 111 surround a processing section 12 on the product 1, and the inner splitting grooves 112 are located in the processing section 12. The inner splitting grooves 112 are interlocked and divide the processing section 12 into multiple product units 121. The product units located outside the processing section 12 constitute an edge portion 13. The splitting grooves 11 are formed by cutting and are used to pre-divide larger products 1. During the production process, the edge portion 13 is first peeled off along the outer splitting grooves 111, and then the processing section 12 is broken off along the inner splitting grooves 112, so that the processing section 12 can be split into multiple smaller product units 121.
[0020] See Figure 1The product 1 shown has four processing sections 12 enclosed by multiple outer splitting grooves 111. Edge portions 13 are formed on the outer periphery of the product 1 and between adjacent processing sections 12. Each processing section 12 can be broken into multiple product units 121. Specifically, the product 1 is rectangular, and each processing section 12 is also rectangular. The inner splitting grooves 112 include multiple first splitting grooves arranged parallel to a first direction and multiple second splitting grooves arranged parallel to a second direction. The first and second directions are perpendicular to each other. The product units 121 divided by the first and second splitting grooves are also rectangular.
[0021] See Figure 2 Another product 1 shown includes only one processing section 12, with an edge section 13 surrounding the periphery of the processing section 12. Specifically, the product 1 is rectangular, the processing section 12 is also rectangular, the edge section 13 is located on the outer side of the four sides of the processing section 12, and the processing section 12 is also divided into multiple rectangular product units 121 by mutually perpendicular first and second sharding grooves.
[0022] In this embodiment, product 1 is made of ceramic, and product unit 121 is a semiconductor element. In other embodiments, product 1 may be made of brittle materials such as glass or silicon, and product unit 121 may specifically be a chip, a battery cell, or a glass panel.
[0023] See Figure 3 , Figure 4 An automated chipping device is shown, comprising a breaking device and a chipping device 3. The breaking device breaks the product 1 along the outer chipping groove 111, causing the edge portion 13 to separate from the outside of the processing section 12. The chipping device 3 splits the processing section 12 into multiple product units along the inner chipping groove 112. The breaking device includes a support platform 21, a holding member 22, and a pressing block 23. The support platform 21 has an abutting edge portion 211 on its side. The holding member 22 is movable up and down. The pressing block 23 is disposed on one side of the holding member 22 and is movable up and down relative to the holding member 22. When the breaking device is in operation, the processing section 12 is supported on the support platform 21, and the edge portion 13 extends from the abutting edge portion 211 to the outside of the support platform 21. The holding member 22 is located above the support platform 21 and close to it, so that the processing section 12 is clamped between the holding member 22 and the support platform 21. The pressure block 23 is located above the edge portion 13. After the processing portion 12 is fixed and stabilized, the pressure block 23 is driven to move downward. The pressure block 23 presses down on the edge portion 13, which can cause the product 1 to break along the outer crack groove and separate the edge portion 13 from the processing portion 12.
[0024] Specifically, when the flanging device is in operation, the vertical projection of the outer split groove 111 coincides with the abutment edge 211, thus ensuring that the product 1 is accurately broken along the outer split groove 111. Preferably, the pressure block 23 has a side portion facing the pressure member 22. When the flanging device is in operation, the downward projection of the side portion fits against the abutment edge 211, which improves the flanging quality.
[0025] In this embodiment, the splitting device 3 is located downstream of the edge-breaking device. The splitting device 3 includes a movable frame 31 and a pressure roller 32. The movable frame 31 is configured to move both vertically and horizontally, and the pressure roller 32 is rotatably disposed at the lower part of the movable frame 31. By driving the pressure roller 32 to roll along the upper surface of the processing section 12, the processing section 12 is broken along the inner splitting groove 112, thereby splitting the processing section 12 into multiple product units 121.
[0026] In this embodiment, the outer edge contour of the support platform 21 is consistent with the outer contour shape of the processing part 12, and the outer edge of the support platform 21 forms an abutment portion 211. Multiple pressure blocks 23 are disposed around the periphery of the pressing member 22. When the edge-breaking device is in operation, the multiple pressure blocks 23 are respectively located above the multiple edge portions 13. Thus, after the product 1 is pressed and fixed on the support platform 21, the multiple pressure blocks 23 can be driven downwards simultaneously or in batches to peel off the multiple edge portions 13. During this process, there is no need to adjust the state of the product 1, which simplifies the operation and improves efficiency.
[0027] Specifically, see Figure 8 , Figure 9 As shown, this edge-breaking device can target Figure 2 The product 1 shown is processed in a rectangular shape. The clamping member 22 has four clamping blocks 23 on its periphery, corresponding to the four edges 13 on the periphery of the processing part 12. Preferably, the vertical projection of the clamping member 22 is also rectangular, and the vertical projection of the clamping member 22 is the same as the vertical projection of the processing part 12 and the clamping member 21. This allows the clamping member 22 to provide a more stable clamping grip on the processing part 12, improving processing quality and effectively preventing damage to the processing part 12.
[0028] In this embodiment, the edge-breaking device further includes a waste bin 24, which is located below the support platform 21 and is used to collect the peeled edge portion 13. Specifically, see Figure 8 As shown, the support platform 21 has a funnel composed of multiple inclined guide plates 25 on its periphery. The funnel is used to guide the edge part 13 downward into the waste bin 24.
[0029] In this embodiment, see Figure 13As shown, the fragmentation device 3 includes blocking members 33, which are arranged on both sides of the pressure roller 32 along an axial direction perpendicular to the pressure roller 32. The bottom of the blocking member 33 has a downward-facing blocking surface, which is located above the lower surface of the pressure roller 32. During the rolling process of the pressure roller 32, the blocking surface acts as a blocking surface to prevent fragments from flying upwards. There is a first gap between the blocking surface and the lower surface of the pressure roller 32, which is between 1 mm and 5 mm.
[0030] In this embodiment, the cleaving device 3 includes a first pressure roller and a second pressure roller. The first pressure roller is movably arranged along a first direction, and the second pressure roller is movably arranged along a second direction, that is, the first pressure roller is movably arranged along a direction perpendicular to the extension direction of the first cleaving groove, and the second pressure roller is movably arranged along a direction perpendicular to the extension direction of the second cleaving groove; or the first pressure roller is movably arranged along the arrangement direction of the first cleaving groove, and the second pressure roller is movably arranged along the arrangement direction of the second cleaving groove. The first pressure roller is used to drive the processing part 12 to break along the first cleaving groove, and the second pressure roller is used to drive the processing part 12 to break along the second cleaving groove.
[0031] In this embodiment, see Figure 12 As shown, the slicing device 3 includes a first slicing module and a second slicing module. The first slicing module is equipped with a first pressure roller, and the second slicing module is equipped with a second pressure roller. The processing unit 12 performs rolling at the two modules sequentially. This arrangement can reduce the dwell time of the processing unit 12 in one place, thereby improving the production cycle of the equipment.
[0032] In this embodiment, see Figure 12 and Figure 14 As shown, the flaking device 3 includes a feeding mechanism 34, a receiving mechanism 35, and a barrier membrane 36 stretched between the feeding mechanism 34 and the receiving mechanism 35. When the flaking device 3 is in operation, the barrier membrane 36 is positioned vertically between the pressure roller 32 and the product 1. The barrier membrane 36 prevents the pressure roller 32 from directly contacting the product 1 and causing damage, and also prevents fragments from flying everywhere. In some embodiments, the barrier membrane 36 can also adhere to impurities on the surface of the product 1, thus cleaning the surface of the product 1.
[0033] In this embodiment, the automated dicing equipment includes a film-applying device 4, see [link to documentation]. Figure 4 , Figure 6 As shown, the film-applying device 4 is positioned between the edge-breaking device and the sheet-cutting device 3. (See Figure 3) Figure 10 As shown, the film application device 4 includes a film application platform 41 with an upward-facing bearing surface 411. The film application device 4 also includes a film feeding mechanism 42 for providing a protective film 40 and transferring the protective film 40 onto the bearing surface 411. See also... Figure 11As shown, the film-applying device 4 is used to apply a protective film 40 to the bottom of the processing section 12. During the splitting process, all product units 121 generated after splitting can be adhered to the protective film 40, preventing the product units 121 from scattering. The film-applying device 4 also includes a transfer mechanism for transferring the processing section 12 to the film-applying platform 41. In this embodiment, the holding member 22 has a transport function, which can transport the product 1 to the support platform 21. After the product 1 has undergone edge-breaking processing, it can transfer the processing section 12 to the film-applying platform 41 where the protective film 40 is placed, so that the protective film 40 is adhered to the bottom of the processing section 12. Therefore, the holding member 22 constitutes a component of the transfer mechanism. In other embodiments, the transfer mechanism and the edge-breaking device are independent of each other. In this embodiment, the film feeding mechanism 42 is a feeder.
[0034] In this embodiment, the automated slicing equipment includes a feeding device 5, which is located downstream of the slicing device 3. The feeding device 5 is used to collect the sliced product units 121. The feeding device 5 includes a fixed platform 51 and a clamping member 52 disposed on the fixed platform 51. The fixed platform 51 is movably disposed and has a through groove 511 extending vertically. The clamping member 52 is located around the periphery of the through groove 511. When the feeding device 5 is in working condition, the processing unit 12 is located above the through groove 511, and the clamping member 52 clamps and fixes the protective film 40. The size of the protective film 40 is larger than the size of the processing unit 12. During the feeding process, the protective film 40 is fixed by the peripheral clamping member 52, and the processing unit 12 is suspended in the air, which facilitates the peeling of the product unit 121 from the protective film 40 by utilizing the deformation of the protective film 40.
[0035] In this embodiment, see Figure 15 As shown, the fixed table 51 is configured to move horizontally and rotate around a first rotation center line extending vertically, for adjusting the position of the fixed table 51 and the orientation of the processing part 12 fixed on the fixed table 51. In this embodiment, see... Figure 15 As shown, the clamping member 52 includes an upper clamp 521 and a lower clamp 522. The upper clamp 521 and the lower clamp 522 are provided with interlocking toothed grooves to improve the stability of clamping the protective film 40. In this embodiment, the lower clamp 522 is fixed, and the upper clamp 521 can move closer to the lower clamp 522 and form a clamp under the push of a cylinder or motor.
[0036] In this embodiment, the automated fracturing equipment is equipped with a feeding station, see [link to documentation]. Figure 16 As shown, the unloading station is equipped with a push pin 53 that can move up and down. When the fixed table 51 is located at the unloading station, the push pin 53 is located below the through groove 511. When the push pin 53 moves to the bottom of the product unit 121, it drives the push pin 53 to move upward, which can lift the protective film 40 and the product unit 121 upward, causing the protective film 40 to deform and causing the product unit 121 to peel off from the protective film 40.
[0037] In this embodiment, see Figure 17 , Figure 18 As shown, the unloading device 5 includes a conveying mechanism for transferring product units 121. The unloading device 5 also includes a receiving platform 55. During unloading, a receiving tray for receiving product units 121 is transferred to the receiving platform 55, and the conveying mechanism transfers the product units 121 from the fixed platform 51 to the receiving tray. Specifically, the conveying mechanism includes a conveying component 54 for transferring product units 121. The conveying component 54 can move horizontally and vertically, and it is also rotatably arranged around a second rotation center line extending vertically. The end of the conveying component 54 is provided with a suction nozzle for adsorbing product units 121. In this embodiment, during unloading, the conveying mechanism is located between the fixed platform 51 and the receiving platform 55. The conveying mechanism has two conveying components 54, which are arranged at a 180° angle. The two conveying components 54 can work alternately, thereby improving efficiency.
[0038] In this embodiment, the automated flaking equipment includes a first detection device located upstream of the flaking device. The first detection device is used to detect and identify defective products. The first detection device includes a stage 61, a positioning part 62, and a pushing member 63. The stage 61 has a receiving area 611 for holding the product. During detection, product 1 is placed in the receiving area 611. See also... Figure 7 As shown, the positioning part 62 is located on one side of the receiving area 611, and the positioning part 62 has a first positioning surface 621 and a second positioning surface 622 extending toward the receiving area 611 and in the vertical direction. The pusher 63 has a pusher for pushing the product 1 toward the positioning part 62, and the receiving area 611 is located between the positioning part 62 and the pusher 63. After the product 1 is placed in the receiving area 611, the pusher 63 moves toward the product 1, the pusher pushes the product 1 toward the positioning part 62, and positions the product 1 using the first positioning surface 621 and the second positioning surface 622. The first detection device also includes an upper detection module 64, which is located above the receiving area 611. After the product 1 is positioned, the upper detection module 64 detects the area above the product 1. In some embodiments, a detection module is provided below the receiving area 611.
[0039] Specifically, see Figure 7 As shown, the pusher has a V-shaped groove 631 with an opening facing the receiving area 611. The two side walls of the V-shaped groove 631 extend in the vertical direction. The projection lines of the first positioning surface 621 and the second positioning surface 622 in the horizontal plane form a first angle, and the two side walls of the V-shaped groove 631 in the horizontal plane form a second angle. The first angle and the second angle are opposite to each other, and the pusher 63 moves along the extension direction of the diagonal of the first angle and the second angle.
[0040] In this embodiment, the first detection device is equipped with a lifting member 67, which is configured to move both vertically and horizontally. (See attached image) Figure 7 As shown, the bottom of the platform 61 is hollow and one side is open. When the lifting member 67 moves to the bottom of the platform 61, it drives the product 1 to move upward. Then, the lifting member 67 moves to one side of the platform 61, which can move the product 1 away from the receiving area 611 and away from the platform 61.
[0041] In this embodiment, the first detection device has multiple platforms 61 arranged side by side, and each platform 61 has an upper detection module 64 above it. The product 1 undergoes detection by multiple upper detection modules 64 sequentially. Specifically, there are three platforms 61. In this embodiment, the first detection device has three lifting members 67, which are mounted on a fixed frame 68 and can move up and down. The fixed frame 68 can synchronously drive the three lifting members 67 to move horizontally.
[0042] In this embodiment, the first detection device is further provided with a lower detection module 65, which is used to detect the bottom of the product 1. In this embodiment, the first detection device is provided with a first coding mechanism 66. When a defective product 1 or a defective product unit 121 is detected in the processing section 12, the first coding mechanism 66 injects a code to distinguish it.
[0043] In this embodiment, the lower detection module 65 is located upstream of the upper detection module 64. After the lower detection module 65 completes its detection, the product 1 is transported to a loading position arranged alongside multiple loading platforms 61. A first distance exists between the loading position and adjacent loading platforms 61, and the distance between two adjacent loading platforms 61 is equal to the first distance. In this embodiment, the distance between the multiple lifting members 67 mounted on the fixed frame 68 is also equal to the first distance. When the first detection device is in operation, the fixed frame 68 moves by the first distance each time, thereby allowing the multiple lifting members 67 to sequentially receive the product 1 from the loading position and transport the product 1 one by one to different loading platforms 61. The product 1 on each lifting member 67 sequentially completes the detection of multiple upper detection modules 64, ensuring order and efficiency.
[0044] In this embodiment, a first cleaning mechanism 71 is provided upstream of the first detection device for cleaning the product 1. In this embodiment, a second cleaning mechanism 72 is provided between the film-applying device 4 and the sheet-breaking device 3 for cleaning the processing section 12.
[0045] In this embodiment, a second detection device is provided between the dicing device 3 and the feeding device 5, see [link to relevant documentation]. Figure 12As shown, the second detection device includes a detection lens 91 and a second coding mechanism 92. The detection lens 91 is used to detect the product unit 121 generated by the splitting. The unqualified product unit 121 is processed by the second coding mechanism 92 for coding.
[0046] In this embodiment, see Figure 3 , Figure 5 As shown, the chipping equipment also includes a feeding device 8, which includes a feeding bin 81 and a recovery bin 82. The feeding bin 81 stores a tray loaded with product 1, and the recovery bin 82 is used to recover empty trays.
[0047] The feeding device 8 also includes a picking component 83 for picking up and transferring product 1, and a transfer component 84 for moving empty trays. See also Figure 5 As shown, the feeding bin 81 and the recycling bin 82 are arranged side by side along a third direction, and the picking component 83 and the transfer component 84 are arranged at intervals along a third direction, and the picking component 83 and the transfer component 84 can be arranged to move synchronously along a third direction. After the picking component 83 picks up product 1, it can move the transfer component 84 to correspond with the position of the material tray and grab the material tray. Then, during the process of the picking component 83 transporting product 1, the transfer component 84 can transfer the material tray to the recycling bin 82. This can reduce the setting of the drive mechanism, simplify the equipment structure, and save costs.
[0048] In summary, the automatic chipping equipment of this embodiment obtains product 1 from the feeding device 8, then cleans product 1 using the first cleaning mechanism 71, and then inspects it via the lower inspection module 65 and multiple upper inspection modules 64. Next, the edge-breaking device breaks product 1 along the outer chipping groove 111, separating the edge portion 13. After the edge-breaking process, the film-applying device 4 applies a protective film 40 to the bottom of the processing section 12. The processing section 12 is then successively transferred to the first chipping module and the second chipping module, where the first and second pressure rollers roll the processing section 12 in two directions, causing it to split along the inner chipping groove 112 into multiple product units 121, which are then fixed to the protective film 40. The second inspection device then inspects the product units 121 and identifies any defective units. The inspected product units 121 are then unloaded from the unloading device 5. The slicing equipment automates the entire processing flow from product 1 to product unit 121, reducing manual labor and improving efficiency.
[0049] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. An automated dicing apparatus, characterized by, The product to be processed has slicing grooves, including multiple outer slicing grooves and inner slicing grooves. The outer slicing grooves surround a processing section on the product, and the product located outside the processing section forms an edge section. The inner slicing grooves are staggered in the processing section and cut the processing section into multiple product units. The automated slicing equipment includes: The flanging device includes a support platform, a holding member, and a pressing block. The support platform has an abutting edge on its side. The holding member is movable up and down. The pressing block is disposed on one side of the holding member and is movable up and down relative to the holding member. When the flanging device is in operation, the processing part is supported on the support platform, the edge portion extends from the abutting edge to the outside of the support platform, the holding member is located above the support platform and close to the support platform, and the pressing block is located above the edge portion. A slicing device is located downstream of the edge-breaking device. The slicing device includes a movable frame and a pressure roller. The movable frame is configured to move both vertically and horizontally, and the pressure roller is rotatably disposed at the lower part of the movable frame.
2. The automated dicing apparatus of claim 1, wherein: The outer edge contour of the support platform is consistent with the outer contour shape of the processing part, and the outer edge of the support platform constitutes the abutting edge; the pressing block includes a plurality of blocks disposed around the pressing member, and when the edge-breaking device is in working state, the plurality of pressing blocks are respectively located above the plurality of edge portions.
3. The automated dicing apparatus of claim 1, wherein: The slicing device includes blocking members, which are arranged on both sides of the pressure roller along an axial direction perpendicular to the pressure roller. The bottom of the blocking member has a downward-facing blocking surface, which is higher than the lower surface of the pressure roller. There is a first gap between the blocking surface and the lower surface of the pressure roller, the first gap being 1 mm to 5 mm.
4. The automated dicing apparatus of claim 1, wherein: The automated slitting device includes a film-applying device disposed between the edge-breaking device and the slitting device. The film-applying device includes a film-applying platform with an upward-facing bearing surface. The film-applying device also includes a film-feeding mechanism for providing a protective film and transferring the protective film above the bearing surface. The film-applying device also includes a transfer mechanism for transferring the processing unit to the film-applying platform.
5. The automated dicing apparatus of claim 4, wherein: The automated flaking equipment includes a feeding device located downstream of the flaking device. The feeding device includes a fixed platform and a clamping member disposed on the fixed platform. The fixed platform is movably disposed and has a through groove extending vertically. The clamping member is located around the periphery of the through groove. When the feeding device is in operation, the processing section is located above the through groove, and the clamping member clamps and fixes the protective film. The automated fracturing equipment is equipped with a feeding station, and the feeding station is equipped with a push pin that can move up and down. When the fixed table is located at the feeding station, the push pin is located below the through groove.
6. The automated dicing apparatus of claim 1, wherein: The inner cleaving groove includes multiple first cleaving grooves distributed parallel to a first direction and multiple second cleaving grooves distributed parallel to a second direction; the cleaving device includes a first pressure roller and a second pressure roller, the first pressure roller being movably arranged along the first direction and the second pressure roller being movably arranged along the second direction.
7. The automated dicing apparatus of claim 1, wherein: The slicing device includes a feeding mechanism, a receiving mechanism, and a barrier film tensioned between the feeding mechanism and the receiving mechanism; when the slicing device is in operation, the barrier film is located between the pressure roller and the product in the vertical direction.
8. The automated dicing apparatus of claim 1, wherein: The automated flaking equipment includes a first detection device located upstream of the edge-breaking device. The first detection device includes: A stage, wherein the stage is provided with a receiving area for receiving the product; A positioning part is located on one side of the receiving area, and the positioning part has a first positioning surface and a second positioning surface that face the receiving area and extend in the vertical direction; A pusher member has a pusher portion for pushing the product toward the positioning portion, and the receiving area is located between the positioning portion and the pusher member; The upper detection module is located above the accommodating area.
9. The automated dicing apparatus of claim 8, wherein: The pusher has a V-shaped groove with an opening facing the receiving area, and the two side walls of the V-shaped groove extend in the vertical direction. The projection lines of the first positioning surface and the second positioning surface in the horizontal plane form a first angle, and the projection lines of the two side walls of the V-groove in the horizontal plane form a second angle. The first angle and the second angle are opposite to each other, and the pusher moves along the extension direction of the diagonal of the first angle and the second angle.
10. The automated dicing apparatus according to any one of claims 1 to 9, characterized by: When the edge-breaking device is in working condition, the projection of the outer split groove in the vertical direction coincides with the abutting edge. And / or, the pressure block has a side portion on the side facing the pressure member, and when the flanging device is in working state, the downward projection of the side portion fits into the abutting edge portion.