Rolling and crushing device for livestock forage
Patent Information
- Application Number
- CN202522382449.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0011]本实用新型具有如下优点:1、牧草经过斜板上料至导料框内,通过切割轮的高速旋转对牧草进行打碎作业,打碎后的牧草通过出料斗输出机架外侧,通过第一电机驱动旋转架旋转,从而带动碾压轮对出料斗出料口处的被打碎的牧草进行碾压,以此实现将牧草进行高效打碎和碾压的一体化作业模式,由此提升牧草打碎和碾压的效率。
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Figure CN224775566U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forage processing technology, specifically to a forage processing device for livestock farming that crushes and grinds forage. Background Technology
[0002] Forage grasses generally refer to grasses or other herbaceous plants used for feeding livestock. Forage grasses are fundamental to livestock production, especially for herbivorous livestock. They contain not only various essential nutrients for livestock but also crude fiber, which is particularly important for maintaining the health of ruminant animals. To make it easier for livestock's digestive system to access intracellular nutrients and thus improve the bioavailability of nutrients in forage grasses, they are often crushed and compacted. This process breaks down the plant cell walls, thereby increasing the nutritional value and digestibility of the forage grasses.
[0003] Existing livestock forage processing typically employs simple manual or semi-mechanized methods, such as using crushing machinery to crush the forage, and then crushing the crushed forage through a roller. This segmented operation results in low efficiency of forage crushing and crushing, requiring manual intervention and failing to meet the demands of modern livestock farming for efficient and high-quality feed.
[0004] Therefore, it is necessary to design a livestock forage processing device that integrates crushing and grinding to improve the efficiency of crushing and grinding forage, thereby meeting the demand of modern animal husbandry for efficient and high-quality feed. Summary of the Invention
[0005] The technical implementation scheme of this utility model is as follows: a livestock forage processing device for crushing and shredding, comprising a frame, a guide frame, a top cover, an inclined plate, cutting wheels, and a discharge hopper. A guide frame is installed on the top of the frame, and at least two cutting wheels for crushing the forage are arranged inside the guide frame. The cutting wheels are arranged side-by-side along the inclined surface of the top of the guide frame. A top cover is installed on the top of the guide frame to seal its top opening. An inclined plate is installed at the side opening enclosed by the guide frame and the top cover to facilitate forage loading. Inside the frame... The chamber is equipped with a discharge hopper. The horizontal part of the discharge hopper extends through one longitudinal side wall of the frame. The discharge hopper is used to output the forage crushed by the cutting wheel to the outside of the frame. A first motor is symmetrically installed horizontally on the vertical plate extending from the outside of the discharge hopper. A rotating frame is connected to the output shaft of the first motor. Rolling wheels are evenly installed on the rotating frame along its circumference. The rolling wheels are used to roll the forage at the discharge port of the discharge hopper. The rolling wheels are slidably connected to the rotating frame, and an elastic element is provided at the junction of the rolling wheels and the rotating frame.
[0006] Furthermore, the inner cavity of the discharge hopper is provided with an inclined surface, which is used to guide the forage in the discharge hopper to the transverse discharge channel of the discharge hopper.
[0007] Furthermore, air pumps are installed on the outer walls of both symmetrical sides of the frame. The air pumps are connected to the air inlets on the frame through air pipes, and the air pumps input air into the inner cavity of the frame to blow away the chopped hay.
[0008] Furthermore, a roller is rotatably mounted parallel to the opening above the inclined plate on the top cover. Gears are installed on the ends of the rollers that extend beyond the outer side of the top cover. The gears mesh with each other. At least one roller has its end away from the gear connected to the output shaft of a second motor mounted on the outer wall of the top cover. The rotation of the rollers transports the hay from the inclined plate toward the cutting wheel.
[0009] Furthermore, electric slide rails are installed parallel to each other on the inner wall of the frame, and a pusher plate is connected to the electric slide rails. The pusher plate is located between the inclined discharge channel and the transverse discharge channel at the bottom of the discharge hopper, and the pusher plate slides in cooperation with the transverse discharge channel of the discharge hopper. The pusher plate moves horizontally along the transverse discharge channel of the discharge hopper to push the crushed hay in the discharge hopper toward the discharge port of the discharge hopper.
[0010] Furthermore, the inclined plate is equidistantly equipped with distribution blocks for dispersing the forage.
[0011] This utility model has the following advantages: 1. The forage is fed into the guide frame through the inclined plate, and the forage is crushed by the high-speed rotation of the cutting wheel. The crushed forage is output to the outside of the frame through the discharge hopper. The rotating frame is driven by the first motor to rotate, thereby driving the crushing wheel to crush the crushed forage at the discharge port of the discharge hopper. This realizes an integrated operation mode of efficient crushing and crushing of forage, thereby improving the efficiency of crushing and crushing forage.
[0012] 2. This device has a simple structure, requires little manual intervention, and has the advantages of continuous and stable production. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0014] Figure 2 This is a three-dimensional sectional view of the frame and discharge hopper of this utility model in the separated state of the frame and guide frame.
[0015] Figure 3 This is a three-dimensional structural diagram of the discharge hopper, first motor, rotating frame, and crushing wheel of this utility model.
[0016] Figure 4 This is a three-dimensional structural diagram of the rotating frame, the rolling wheel, and the elastic element of this utility model.
[0017] Figure 5 This is a three-dimensional structural diagram of the top cover, inclined plate, roller and other components of this utility model.
[0018] Figure 6 This is a three-dimensional structural diagram of the discharge hopper, electric slide rail, and pusher plate of this utility model.
[0019] In the attached diagrams: 1: Frame, 101: Air inlet, 2: Guide frame, 21: Top cover, 3: Inclined plate, 4: Cutting wheel, 5: Discharge hopper, 51: Vertical plate, 6: Air pump, 7: First motor, 8: Rotating frame, 9: Rolling wheel, 10: Elastic element, 11: Second motor, 12: Roller, 13: Gear, 14: Electric slide rail, 15: Pusher plate, 16: Dividing block. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example: A device for crushing and grinding livestock forage, such as... Figures 1-4As shown, the machine includes a frame 1, a guide frame 2, a top cover 21, an inclined plate 3, cutting wheels 4, a discharge hopper 5, a first motor 7, a rotating frame 8, a crushing wheel 9, an elastic element 10, and a distribution block 16. The guide frame 2 is mounted on the top of the frame 1 and is vertically continuous. Four cutting wheels 4 for crushing the forage are installed inside the guide frame 2. The number of cutting wheels 4 can be increased or decreased according to the design. The four cutting wheels 4 are arranged side-by-side along the inclined surface of the top of the guide frame 2. This arrangement ensures that the forage entering the upper part of the guide frame 2 is effectively cut and crushed. A top cover 21 is installed on the top to seal its top opening. During the cutting and crushing operation of the cutting wheel 4, the presence of the top cover 21 can reduce material splashing and ensure operational safety. An inclined plate 3 is installed at the side opening enclosed by the guide frame 2 and the top cover 21 to facilitate the feeding of forage. The inclined plate 3 is equidistantly arranged with distribution blocks 16 for dispersing the forage. The distribution blocks 16 disperse the forage and prevent it from piling up, which facilitates the subsequent crushing operation. The inner cavity of the frame 1 is equipped with a discharge hopper 5, which includes a longitudinal section. The machine has a discharge channel and a transverse discharge channel. The transverse part of the discharge hopper 5 penetrates the longitudinal side wall of the frame 1. The discharge hopper 5 is used to output the forage crushed by the cutting wheel 4 to the outside of the frame 1. An inclined surface is provided in the longitudinal discharge channel of the discharge hopper 5 to guide the forage in the discharge hopper 5 to the transverse discharge channel of the discharge hopper 5. A vertical plate 51 is vertically installed on the transverse horizontal part of the discharge hopper 5 that extends out of the frame 1. A first motor 7 is symmetrically installed on the vertical plate 51. A rotating frame 8 is connected to the output shaft of the first motor 7. The rotating frame 8 rotates circumferentially. Three compaction rollers 9 are evenly spaced and compacted to compact the forage at the discharge port of the hopper 5. The compaction rollers 9 are slidably connected to the rotating frame 8 and an elastic element 10 is provided at the junction of the compaction rollers 9 and the rotating frame 8. The elastic element 10 is located in the inner cavity of the slidable connection between the rotating frame 8 and the compaction rollers 9, and both ends of the elastic element 10 are connected to the inner wall of the rotating frame 8 and the end of the compaction rollers 9, respectively. Through the slidable connection between the compaction rollers 9 and the rotating frame 8, and in conjunction with the elastic force of the elastic element 10, the forage of different thicknesses at the discharge port of the hopper 5 can be compacted.
[0022] like Figure 1 and Figure 2 As shown, air pumps 6 are installed on the outer walls of both sides of the frame 1. The air pumps 6 are connected to the air inlets 101 on the frame 1 through air pipes. The air pumps 6 input gas into the inner cavity of the frame 1 to blow away the crushed hay. By blowing compressed air into the inner cavity of the frame 1 through the air pumps 6, the freshly crushed hay can be further dispersed, avoiding the possibility of material accumulation inside the frame 1, promoting smooth material flow, and thus improving the operational stability and reliability of the equipment. At the same time, the gas blown out of the air inlets 101 blows the crushed hay toward the discharge hopper 5, thereby blowing the crushed hay into the discharge hopper 5.
[0023] like Figure 1 and Figure 5 As shown, a roller 12 is rotatably mounted parallel to the opening above the inclined plate 3 on the top cover 21. Gears 13 are installed on the ends of the rollers 12 that extend outward from the top cover 21. The gears 13 mesh with each other. At least one roller 12 is connected to the output shaft of a second motor 11 mounted on the outer wall of the top cover 21 at the end away from the gear 13. The rotation of the roller 12 conveys the hay from the inclined plate 3 toward the cutting wheel 4. The second motor 11 drives the roller 12 connected to it to rotate. The roller 12 drives the other roller 12 to rotate through the two meshing gears 13, thereby efficiently feeding the hay into the cutting area at the top of the guide frame 2.
[0024] like Figure 6 As shown, an electric slide rail 14 is installed parallel to the inner wall of the frame 1. A pusher plate 15 is connected to the electric slide rail 14. The pusher plate 15 is located between the inclined discharge channel and the transverse discharge channel at the bottom of the discharge hopper 5. The pusher plate 15 slides in cooperation with the transverse discharge channel of the discharge hopper 5. A control unit is provided on the frame to control the movement of the electric slide rail 14. The electric slide rail 14 is electrically connected to the control unit. The control unit controls the movement of the electric slide rail 14. The electric slide rail 14 drives the pusher plate 15 to move horizontally along the transverse discharge channel of the discharge hopper 5. This pushes the crushed hay in the discharge hopper 5 to the discharge port of the discharge hopper 5, thereby avoiding the transverse discharge channel of the discharge hopper 5 from being blocked. The pusher plate 15 pushes the hay quantitatively to the discharge port of the discharge hopper 5, which facilitates the compaction wheel 9 to compact and flatten it.
[0025] In operation, the hay is introduced into the guide frame 2 via the inclined plate 3. The dividing blocks 16 on the inclined plate 3 help to evenly distribute the hay and prevent blockage. The second motor 11 drives the connected roller 12 to rotate. When the roller 12 connected to the second motor 11 rotates, it drives another roller 12 to rotate through two meshing gears 13. The hay passes between the upper and lower rollers 12. The rotation of the upper and lower rollers 12 smoothly conveys the hay to the cutting wheel 4 for cutting and crushing, thus achieving efficient feeding of hay. When the multiple cutting wheels 4 arranged side by side along the top inclined surface of the guide frame 2 rotate at high speed, they quickly crush the hay into smaller fragments. When the air pump 6 is working, it blows compressed air into the frame 1 through the air inlet 101. The first motor 7 further disperses the freshly crushed hay, promoting material flow and blowing the crushed hay into the discharge hopper 5. After the hay falls into the discharge hopper 5, it is guided by the inclined surface of the inner cavity of the discharge hopper 5 to the transverse discharge channel of the discharge hopper 5. The pusher plate 15 is driven by the electric slide rail 14 to move horizontally along the transverse discharge channel of the discharge hopper 5, pushing the crushed hay towards the discharge port of the discharge hopper 5. When the hay reaches the discharge port of the discharge hopper 5, the first motor 7 drives the rotating frame 8 connected to its output shaft and the crushing wheel 9 on it to rotate. The crushing wheel 9 crushes the hay at the outlet of the discharge hopper 5, making the crushed hay more compact and flat, which is convenient for subsequent storage or direct feeding to livestock.
[0026] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A forage processing device for crushing and grinding livestock, comprising a frame (1), a guide frame (2) installed on the top of the frame (1), and at least two cutting wheels (4) for crushing the forage arranged inside the guide frame (2), characterized in that: The cutting wheels (4) are arranged side by side along the top slope of the guide frame (2). The top of the guide frame (2) is equipped with a top cover (21) to seal its top opening. The side opening enclosed by the guide frame (2) and the top cover (21) is equipped with an inclined plate (3) to facilitate the feeding of hay. The inner cavity of the frame (1) is equipped with a discharge hopper (5). The transverse part of the discharge hopper (5) penetrates the longitudinal side wall of the frame (1). The discharge hopper (5) is used to output the hay crushed by the cutting wheels (4) to the outside of the frame (1). The first motor (7) is symmetrically installed on the vertical plate (51) on the outside of the machine frame (1) of the discharge hopper (5). The output shaft of the first motor (7) is connected to the rotating frame (8). The rotating frame (8) is evenly installed with rolling wheels (9) along its circumference. The rolling wheels (9) are used to roll the pasture at the discharge port of the discharge hopper (5). The rolling wheels (9) are slidably connected to the rotating frame (8), and an elastic element (10) is provided at the junction of the rolling wheels (9) and the rotating frame (8).
2. The livestock forage processing device for crushing and grinding according to claim 1, characterized in that: The inner cavity of the discharge hopper (5) is provided with an inclined surface, which is used to guide the forage in the discharge hopper (5) to the transverse discharge channel of the discharge hopper (5).
3. A livestock forage processing device for crushing and grinding according to claim 2, characterized in that: Air pumps (6) are installed on the outer walls of both sides of the frame (1). The air pumps (6) are connected to the air inlet (101) on the frame (1) through the air pipe. The air pumps (6) input gas into the inner cavity of the frame (1) to blow away the crushed hay.
4. A livestock forage processing device for crushing and grinding according to claim 3, characterized in that: A roller (12) is mounted in parallel to the opening above the inclined plate (3) on the top cover (21). Gears (13) are installed on the ends of the rollers (12) that extend outward from the top cover (21). The gears (13) mesh with each other. At least one roller (12) is connected to the output shaft of the second motor (11) mounted on the outer wall of the top cover (21) at the end away from the gear (13). The rotation of the roller (12) transports the hay from the inclined plate (3) to the cutting wheel (4).
5. A forage processing device for crushing and grinding livestock feed according to claim 4, characterized in that: Electric slide rails (14) are installed parallel to each other on the inner wall of the frame (1). Pusher plate (15) is connected to the electric slide rails (14). Pusher plate (15) is located between the inclined discharge channel and the transverse discharge channel at the bottom of the discharge hopper (5). Pusher plate (15) slides with the transverse discharge channel of discharge hopper (5). Pusher plate (15) moves horizontally along the transverse discharge channel of discharge hopper (5) to push the crushed hay in discharge hopper (5) to the discharge port of discharge hopper (5).
6. A forage processing device for crushing and grinding livestock feed according to claim 5, characterized in that: The inclined plate (3) is provided with equal-distance distribution blocks (16) for dispersing the forage.