A wire frame mechanism of a three-dimensional insect breeding mechanism

CN224775846UActive Publication Date: 2026-09-22ZHENGZHOU YAO AN ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522061382.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-25
Publication Date
2026-09-22
Estimated Expiration
2035-09-25

AI Technical Summary

Benefits of technology

本实用性的拉线框架机构结构简单性:拉线框架机构的核心部件是拉线和框架,整体结构相对较为简单,其主要功能是通过拉线来固定和支撑整个养殖机构的上部结构。相比之下,透气支撑板方案需要设计和安装一定数量的透气孔以及可能的支撑结构,以保证透气性能和整体强度,结构相对复杂;多根滚轴方案则需要复杂的滚轴布置、传动机构以及相应的支撑框架,其结构复杂度更高。

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Abstract

The utility model relates to a kind of pull wire frame mechanism of three-dimensional insect breeding mechanism, including frame, the frame is provided with support connecting rod, the upper portion of the frame is provided with several linear support mechanisms, the linear support mechanism is fixed on the upper portion of frame, the lower portion of the frame is provided with several conveyor belt support rods, the linear support mechanism is one or more than one combination in steel wire rope, wire tube, fine steel bar, plastic steel wire and high-strength nylon thread.The pull wire frame mechanism of the utility model is simple in structure, low in cost, and convenient to install and maintain, solves the problem of high equipment cost or inconvenient installation in prior art by using breathable support plate or multiple roller scheme.
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Description

Technical Field

[0001] This utility model relates to a wire frame mechanism for a three-dimensional insect breeding facility, belonging to the field of three-dimensional insect breeding equipment. Background Technology

[0002] Insect farming is a high-yield and cost-effective industry. Insects have short growth cycles, high reproductive rates, and high feed conversion rates. Compared to traditional animal husbandry, insect farming has a smaller carbon footprint and a less significant environmental impact. Insect farming can reduce greenhouse gas emissions and mitigate climate change; protect biodiversity, reduce deforestation and land degradation; and produce organic fertilizer, improving soil quality. The application of artificial intelligence and automation technologies is making insect farming more efficient and automated. Three-dimensional, layered insect farming equipment has advantages such as small footprint, high stocking density, and high degree of automation, as illustrated by patents CN 115251011B, CN221710937U, and CN221488782U. An important component of three-dimensional layered insect breeding equipment is the frame for mounting the conveyor belt. This frame is generally made of steel. Due to the long distance of the conveyor belt in the three-dimensional insect breeding mechanism, after the material is laid, the conveyor belt will bend and deform under the action of the weight of the material and the conveyor belt itself. To solve the above problem, the existing technology adopts the solution of setting up a breathable support plate or multiple rollers on the frame. However, the above solutions are costly and complicated to install. Utility Model Content

[0003] This utility model provides a pull-string frame mechanism for a three-dimensional insect breeding facility, which solves the problems of high equipment cost or inconvenient installation in the prior art, which uses a breathable support plate or multiple rollers to solve the problem of conveyor belt deformation.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A wire frame mechanism for a three-dimensional insect breeding facility includes a frame, on which supporting connecting rods are provided, and several linear support mechanisms are provided on the upper part of the frame, the linear support mechanisms being fixed to the frame, and several conveyor belt support rods are provided on the lower part of the frame.

[0005] Furthermore, preferably, the linear support mechanism is one or a combination of one or more of the following: steel wire rope, conduit, thin steel bar, plastic steel wire, and high-strength nylon wire.

[0006] Furthermore, preferably, the fixing direction of the linear support mechanism is consistent with the direction of movement of the conveyor belt.

[0007] Furthermore, preferably: the frame includes a U-shaped longitudinal bar and a square transverse bar, and the pull wire is fixed on the square transverse bar.

[0008] Furthermore, preferably, the zigzag longitudinal bar is composed of several short zigzag longitudinal bars connected together.

[0009] Furthermore, preferably, the zigzag longitudinal bar is provided with an arc-shaped elastic mechanism.

[0010] Furthermore, preferably: the arc-shaped elastic mechanism includes a mounting part and an arc-shaped elastic part, wherein the mounting part is mounted together with the Z-shaped longitudinal rod via a mounting positioning tube.

[0011] Furthermore, preferably, the mounting and positioning tube is a square flat tube.

[0012] The beneficial effects of this utility model are: The simplicity of this practical wire-stayed frame mechanism: the core components of the wire-stayed frame mechanism are the wire and the frame, making the overall structure relatively simple. Its main function is to fix and support the upper structure of the entire aquaculture facility through the wire. In contrast, the ventilated support plate solution requires the design and installation of a certain number of vents and possible support structures to ensure ventilation performance and overall strength, making the structure relatively complex; the multi-roller solution requires a complex roller arrangement, transmission mechanism, and corresponding support frame, making its structure even more complex.

[0013] The simplicity of this practical wire-stayed frame mechanism directly translates to fewer parts. Wire-stayed frame mechanisms typically only require ordinary wire and frame materials, which are relatively inexpensive and readily available. In contrast, the ventilated support plate solution requires specialized ventilated materials or the machining of vent holes, increasing both material and manufacturing costs. The multi-roller solution, on the other hand, requires the purchase of rollers, transmission components, and high-precision installation equipment, making its cost significantly higher than that of the wire-stayed frame mechanism.

[0014] The operation of the pull-wire frame mechanism of this utility model is relatively simple, and the installation and fixing of the pull wire is relatively easy, requiring less skill from the operator. In contrast, the ventilated support plate solution requires precise arrangement of vent holes during installation to ensure uniform ventilation, demanding higher operational precision; the multi-roller solution requires precise adjustment of the roller position and angle to ensure stable operation of the conveyor belt, making the operation cumbersome and more difficult.

[0015] The maintenance of the pull-wire frame mechanism of this utility model mainly focuses on the inspection and replacement of the pull wire. Once the pull wire becomes loose or damaged, it can be quickly repaired or replaced without complicated tools and procedures. The ventilated support plate solution requires cleaning the blockage in the vent holes and checking the integrity of the support plate during maintenance, making the maintenance work relatively complex. The multi-roller solution requires regular inspection of the roller wear, lubrication of the transmission components, and adjustment of the roller tension, resulting in high maintenance costs and a large workload.

[0016] The pull-wire frame mechanism of this invention allows for flexible adjustment of the pull wires according to actual breeding needs, such as changing the spacing, direction, and number of the pull wires, thereby achieving a reasonable division and optimization of the breeding space. This enables breeding institutions to flexibly adjust the layout of the breeding space based on factors such as the growth stage, species, and breeding quantity of different insects, improving space utilization. In contrast, the spatial layout of the breathable support plate solution is relatively fixed, and once installed, it is difficult to adjust according to breeding needs; the spatial layout of the multi-roller solution is also limited by factors such as the roller position and conveyor belt width, making adjustment more difficult.

[0017] The upper space of the pull-wire frame mechanism of this utility model, due to its open design, allows for the convenient installation of other auxiliary equipment, such as temperature and humidity sensors, cameras, lighting equipment, and heating equipment, to achieve real-time monitoring and automated control of the aquaculture environment. When functional expansion is required, only corresponding mounting brackets and equipment need to be added to the pull-wire frame. However, the ventilation support plate and multiple roller solutions require consideration of the rationality of equipment installation positions and methods, making functional expansion more difficult. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural diagram of the wire-drawing frame mechanism in Example 1; Figure 2 This is a bottom view of the wire frame mechanism of Example 1; Figure 3 This is a three-dimensional structural diagram of the wire-drawing frame mechanism in Example 2; Figure 4 This is a schematic diagram of the left-side structure of the draw frame mechanism in Example 2; Figure 5 This is a three-dimensional structural diagram of the wire-drawing frame mechanism in Example 3.

[0020] In the diagram, 1 is a square horizontal bar, 2 is a Z-shaped vertical bar, 3 is a steel wire tie, 4 is a support connecting bar, 5 is a conveyor belt support bar, 6 is an arc-shaped elastic mechanism, 61 is a square flat tube, 62 is an installation part, 63 is an arc-shaped elastic part, 7 is a square vertical bar, and 8 is a water heating pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are also described.

[0022] Example 1 like Figure 1 and 2 As shown, a pull-wire frame mechanism for a three-dimensional insect breeding institution includes a frame, a supporting connecting rod 4 on the frame, several pull wires on the upper part of the frame, the pull wires being fixed to the directional frame, and several conveyor belt support rods 5 on the lower part of the frame.

[0023] The frame serves to provide support and installation location for the conveyor belt. A suitable structure can be selected based on the actual situation. In this embodiment, the frame includes two Z-shaped longitudinal rods 2 and two square transverse rods 1. The Z-shaped longitudinal rods 2 facilitate installation with other equipment components, such as air guides and arc-shaped elastic mechanisms 6. Depending on the required length, the Z-shaped longitudinal rods 2 can be a single rod or a combination of several short Z-shaped longitudinal rods 2. In this embodiment, two short Z-shaped longitudinal rods 2 are connected. The supporting connecting rods 4 ensure the stability of the frame and prevent deformation; angle steel is generally sufficient, and they are fixed to the middle of the Z-shaped longitudinal rods 2.

[0024] The function of the linear support mechanism is to support the conveyor belt and prevent it from deforming. The material can be selected according to the feed material. Generally, materials with small elastic deformation and corrosion resistance are selected. Generally, one or more of the following are used: steel wire rope, conduit, thin steel bar, plastic steel wire and high-strength nylon wire. The linear support mechanism is then tensioned and fixed to the frame.

[0025] In this embodiment, steel wire 3 is used and fastened to the frame using a fastening mechanism.

[0026] The density of the tension wire can be set reasonably according to the specific material's specific gravity. The fixing direction of the tension wire should be set according to the actual situation. Generally, the fixing direction of the tension wire should be consistent with the direction of the conveyor belt's movement. This can effectively reduce friction, reduce the wear of the conveyor belt, and thus reduce operating costs.

[0027] The lower part of the linear support mechanism is equipped with several conveyor belt support rods 5, which are generally made of round steel pipes. Their main function is to prevent the conveyor belt below from deforming. The specific number of conveyor belt support rods 5 can be reasonably set according to the length of the conveyor belt.

[0028] The pull-wire frame mechanism described in this embodiment can be used in a three-dimensional insect breeding mechanism. The power mechanism of the conveyor belt is fixed at both ends of the frame. The top of the conveyor belt is in contact with the pull wire, and the bottom of the conveyor belt passes through the space between the conveyor belt support rod 5 and the support connecting rod 4.

[0029] The above structure is simple and easy to install and maintain.

[0030] Example 2 like Figure 3 and 4 As shown, the structure is basically the same as that of Embodiment 1, except that an arc-shaped elastic mechanism 6 is provided on the zigzag longitudinal rod 2. The function of the arc-shaped elastic mechanism 6 is to compress and seal the conveyor belt.

[0031] The arc-shaped elastic mechanism 6 includes a mounting part 62 and an arc-shaped elastic part 63. The mounting part 62 is mounted together with the zig-shaped longitudinal rod 2 through a mounting positioning tube, which is a square flat tube 61.

[0032] In this embodiment, the arc-shaped elastic part 63 of the arc-shaped elastic mechanism 6 can fit tightly with the conveyor belt, ensuring that the conveyor belt maintains a good seal with the Z-shaped longitudinal bar 2 during operation. This tight fit can effectively prevent dust, impurities or insects from entering the gap between the conveyor belt and the Z-shaped longitudinal bar 2, keeping the conveyor belt clean and the operation stable. At the same time, the arc-shaped elastic part 63 is elastic, which can adapt to the slight deformation or vibration that may occur in the conveyor belt during operation, and always maintain a good sealing effect.

[0033] The arc-shaped elastic mechanism 6 can be adjusted according to the thickness and material of the conveyor belt, and adapts to different specifications of conveyor belts through elastic deformation. This adaptability allows the mechanism to be widely used in a variety of conveyor belt systems without the need for special customization of the conveyor belt.

[0034] The mounting section 62 is connected to the Z-shaped longitudinal rod 2 via a mounting positioning tube. This connection method is not only secure but also facilitates installation and adjustment. The mounting positioning tube is a square flat tube 61, providing sufficient installation space and stability, making the installation and maintenance of the arc-shaped elastic mechanism 6 more convenient.

[0035] Example 3 like Figure 5As shown, this embodiment is basically the same as Embodiment 1, except that: the frame in this embodiment includes two square longitudinal rods 7, and the linear support mechanism is a conduit, which generally includes metal conduit, plastic conduit, and fiberglass conduit. In this embodiment, the conduit serves as both a linear support mechanism for supporting the conveyor belt and a liquid heat exchange mechanism; therefore, the linear support mechanism in this embodiment is a water pipe 8, which is made of metal. In this embodiment, the water pipe 8 is installed together with the support connecting rod to jointly support the upper conveyor belt, thus effectively reducing investment costs.

[0036] Of course, in reality, a combination of steel wire and water pipes can be used as a linear support mechanism, which can be set according to the specific situation.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire-drawing frame mechanism for a three-dimensional insect breeding facility, characterized in that: The device includes a frame, on which supporting connecting rods are provided. Several linear support mechanisms are provided on the upper part of the frame and fixed to the frame. Several conveyor belt support rods are provided on the lower part of the frame.

2. The wire-drawing frame mechanism according to claim 1, characterized in that: The linear support mechanism is one or a combination of one or more of the following: steel wire rope, conduit, thin steel bar, plastic steel wire, and high-strength nylon wire.

3. The wire-drawing frame mechanism according to claim 2, characterized in that: The fixed direction of the linear support mechanism is consistent with the direction of movement of the conveyor belt.

4. The wire-drawing frame mechanism according to any one of claims 1-3, characterized in that: The frame includes a zigzag longitudinal bar and a square transverse bar, and the linear support mechanism is fixed to the square transverse bar.

5. The wire-drawing frame mechanism according to claim 4, characterized in that: The aforementioned zigzag longitudinal bar is composed of several short zigzag longitudinal bars connected together.

6. The wire-drawing frame mechanism according to claim 4, characterized in that: An arc-shaped elastic mechanism is provided on the zigzag longitudinal bar.

7. The wire-drawing frame mechanism according to claim 6, characterized in that: The arc-shaped elastic mechanism includes a mounting part and an arc-shaped elastic part. The mounting part is installed together with the zigzag longitudinal rod through a mounting positioning tube.

8. The wire-drawing frame mechanism according to claim 7, characterized in that: The mounting and positioning tube is a square flat tube.

Citation Information

Patent Citations

  • Water heating device of insect breeding system and insect breeding system

    CN221488782U

  • Water heating insect breeding device and system thereof

    CN221710937U