A sauce spraying device for baked products
Patent Information
- Application Number
- CN202522035864.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0004]本实用新型的目的在于提供一种用于烘焙的酱料喷酱装置,通过设置刮平部,解决了仅能完成喷酱这一基础步骤,却缺乏对已喷出酱料的抹平环节,使得酱料在待加工品表面分布不均,既影响了产品的外观品相,也会因局部酱料过厚或过薄而影响后续加工及最终的口感风味的问题
[0012]1、通过设置刮平部,面饼表面挤好酱料需抹平时,先拔出滑板上的插杆,使滑板借助转杆带动刮板向面饼顶部转动,到位后重新插入插杆限位防移位,转动螺杆上的转把,螺杆配合固定板,带动滑板及刮板在转杆与滑杆导向下靠近面饼顶部,调整至合适距离后停止转动,启动电机一,通过转轴一带动转盘及面饼转动,刮板将面饼表面酱料均匀抹平,此设置可确保酱料分布平整一致,提升产品外观与口感均匀性;
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Figure CN224775930U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of sauce spraying devices, and in particular relates to a sauce spraying device for baking. Background Technology
[0002] A sauce spraying device for baking is an automated or semi-automatic tool designed specifically for baking scenarios, capable of precisely controlling sauce output. Its core consists of a sauce storage container, a pressure supply system, a discharge pipeline, and replaceable nozzles. It can evenly spray or squeeze fluid-compatible baking sauces such as butter, chocolate sauce, jam, and icing onto the surface and crevices of baked goods such as cakes, bread, and cookies in the form of mist, lines, dots, or specific patterns. This not only improves the efficiency and accuracy of sauce application but also allows for rich decorative effects through various nozzles.
[0003] However, existing sauce spraying devices can only complete the basic step of spraying sauce during use, but lack the step of smoothing the sprayed sauce. This results in uneven distribution of sauce on the surface of the product to be processed, which not only affects the appearance of the product, but also affects subsequent processing and the final taste and flavor due to some areas of sauce being too thick or too thin. Utility Model Content
[0004] The purpose of this invention is to provide a sauce spraying device for baking. By setting up a leveling part, it solves the problem that it can only complete the basic step of spraying sauce, but lacks the step of smoothing the sprayed sauce. This results in uneven distribution of sauce on the surface of the product to be processed, which not only affects the appearance of the product, but also affects subsequent processing and the final taste and flavor due to some areas of sauce being too thick or too thin.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a sauce spraying device for baking, comprising a workbench and further comprising: a leveling section disposed on the workbench; a spraying section disposed on the top of the workbench; the leveling section comprising a leveling assembly mounted on the workbench; and a rotating assembly disposed on the workbench; the leveling assembly comprising a rotating rod rotatably connected to the top of the workbench, a sliding plate slidably connected to the outer wall of the rotating rod, a scraper fixedly connected to the bottom of the sliding plate, a fixed plate fixedly connected to the outer wall of the rotating rod, a sliding rod fixedly connected to the top of the sliding plate, a screw threadedly connected to the fixed plate, the bottom end of the screw rotatably connected to the sliding plate, and a handle fixedly connected to the top end of the screw; a limiting component provided on the sliding plate; the top end of the sliding rod extending beyond the fixed plate and slidably connected to the fixed plate; the limiting component comprising an insert slidably connected to the sliding plate; and an insertion hole provided on the top of the workbench, the insert fitting into the insertion hole.
[0007] Furthermore, the spraying unit includes a spraying assembly disposed on the top of the worktable; and a drive assembly mounted on the spraying assembly.
[0008] Furthermore, the rotating assembly includes a motor fixedly connected to the bottom of the worktable. The output shaft of the motor is fixedly connected to a rotating shaft via a coupling. The rotating shaft passes through the worktable and is rotatably connected to it. A turntable is fixedly connected to the top of the rotating shaft. The turntable is in contact with the scraper. The motor at the bottom of the worktable drives the rotating shaft to rotate stably via the coupling. The design of the rotating shaft passing through the worktable ensures that power can be efficiently transmitted to the turntable at the top. The turntable is in contact with the scraper, and its rotation can drive the scraper to work synchronously, thereby achieving uniform scraping or processing of materials.
[0009] Furthermore, the spraying assembly includes a support plate fixedly connected to the top of the workbench. A hopper is fixedly connected to the front of the support plate, and a discharge pipe is fixedly connected to the bottom of the hopper. A spraying head is provided at the bottom end of the discharge pipe, and a solenoid valve is provided on the discharge pipe. A support rod is fixedly connected to the hopper, and a second rotating shaft is rotatably connected to the support rod. A discharge component is provided on the second rotating shaft. The spraying head communicates with both the discharge pipe and the hopper. The discharge component includes auger blades fixedly connected to the outer wall of the second rotating shaft, and stirring blades fixedly connected to the outer wall of the second rotating shaft. The auger blades contact the discharge pipe, while the stirring blades contact the hopper. The support plate at the top of the workbench provides stable support for the hopper. The hopper can store materials and form a conveying channel with the spraying head through the discharge pipe. The solenoid valve on the discharge pipe can precisely control the start and stop of material conveying, achieving effective regulation of the spraying volume.
[0010] Furthermore, the drive assembly includes a motor sleeve fixedly connected to the top of the support rod, on which a second motor is fixedly connected. The output shaft of the second motor is fixedly connected to a second rotating shaft via a coupling. The motor sleeve at the top of the support rod can securely fix the second motor, preventing it from shifting due to vibration during operation and providing a stable foundation for power output. The second motor is directly connected to the second rotating shaft via a coupling, which can efficiently transmit power to the second rotating shaft, driving the auger blades and stirring blades to rotate synchronously, ensuring stable and continuous material conveying and stirring processes without manual operation.
[0011] This utility model has the following beneficial effects:
[0012] 1. By setting up a leveling section, when the sauce is squeezed onto the surface of the dough and needs to be smoothed, first pull out the plug on the slide plate, so that the slide plate drives the scraper to rotate towards the top of the dough with the help of the rotating rod. After it is in place, reinsert the plug to limit and prevent displacement. Turn the handle on the screw, and the screw, in conjunction with the fixing plate, drives the slide plate and scraper to approach the top of the dough under the guidance of the rotating rod and the slide bar. After adjusting to a suitable distance, stop rotating. Start motor one, which drives the turntable and the dough to rotate through the rotating shaft one. The scraper evenly spreads the sauce on the surface of the dough. This setting can ensure that the sauce is evenly distributed, improving the uniformity of the product's appearance and taste.
[0013] 2. By setting up a spraying unit, when in use, place the dough cake to be sprayed with sauce on the turntable, start motor two, which drives the auger blades and stirring blades to rotate synchronously through the rotating shaft two; the rotation of the stirring blades can stir the sauce in the hopper to prevent sedimentation and scrape off the sauce adhering to the inner wall to prevent waste. The rotation of the auger blades transports the sauce to the discharge pipe. The solenoid valve on the discharge pipe opens according to the program. Under the action of conveying force and sealing pressure, the sauce is evenly squeezed onto the surface of the dough cake through the spray head. After the spraying is completed, the solenoid valve closes to prevent dripping. This setting can realize stable delivery and quantitative spraying of sauce, ensuring uniform supply.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a partial cross-sectional view of the scraping part of this utility model;
[0018] Figure 3 This is a partial cross-sectional view of the spraying section of this utility model;
[0019] Figure 4 This utility model Figure 2 A magnified structural diagram of A in the middle;
[0020] Figure 5 This utility model Figure 3 A magnified structural diagram of B in the diagram.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] 1. Workbench; 2. Leveling section; 21. Leveling assembly; 211. Rotating rod; 212. Slide plate; 213. Scraper; 214. Fixing plate; 215. Slide rod; 216. Screw; 217. Rotating handle; 218. Insert rod; 219. Insertion hole; 22. Rotating assembly; 221. Motor 1; 222. Rotating shaft 1; 223. Turntable; 3. Spraying section; 31. Spraying assembly; 311. Support plate; 312. Hopper; 313. Discharge pipe; 314. Spraying head; 315. Solenoid valve; 316. Support rod; 317. Rotating shaft 2; 318. Screw blade; 319. Stirring blade; 32. Drive assembly; 321. Motor sleeve; 322. Motor 2. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 As shown, this utility model is a sauce spraying device for baking, including a workbench 1, and further including: a leveling part 2, which is disposed on the workbench 1; and a spraying part 3, which is disposed on the top of the workbench 1.
[0025] The leveling section 2 includes a leveling assembly 21 mounted on the worktable 1; and a rotating assembly 22 also mounted on the worktable 1. The leveling assembly 21 includes a rotating rod 211 rotatably connected to the top of the worktable 1. A sliding plate 212 is slidably connected to the outer wall of the rotating rod 211. A scraper 213 is fixedly connected to the bottom of the sliding plate 212. A fixing plate 214 is fixedly connected to the outer wall of the rotating rod 211. A sliding rod 215 is fixedly connected to the top of the sliding plate 212. A screw 216 is threaded onto the fixing plate 214, and the bottom end of the screw 216 is connected to the sliding plate 215. Plate 212 is rotatably connected, and a handle 217 is fixedly connected to the top of screw 216. Limiting components are provided on slide plate 212. The top of slide rod 215 extends to the outside of fixed plate 214 and is slidably connected to fixed plate 214. Rotating assembly 22 includes motor 221 fixedly connected to the bottom of worktable 1. The output shaft of motor 221 is fixedly connected to shaft 222 via coupling. Shaft 222 passes through worktable 1 and is rotatably connected to worktable 1. Turntable 223 is fixedly connected to the top of shaft 222. Turntable 223 is connected to scraper 213. The limiting component includes a rod 218 slidably connected to the slide plate 212. The top of the worktable 1 has an insertion hole 219, which is adapted to the rod 218. By providing a leveling part 2, when the surface of the dough is coated with sauce and needs to be smoothed, the rod 218 fixed to the slide plate 212 can be pulled out first, allowing the slide plate 212 to rotate towards the top of the dough using the rotating rod 211. After rotation to the correct position, the rod 218 is reinserted into the slide plate 212 to complete the limiting and prevent displacement during sauce application. Then, the screw 216 is rotated... The throttle 217 and screw 216, together with the fixing plate 214, drive the slide plate 212 and scraper 213 to move closer to the top of the dough under the guidance of the rotating rod 211 and the sliding rod 215. After adjusting to the appropriate sauce spreading distance, the throttle 217 can be stopped, and then the motor 221 is started. The motor 221 will drive the turntable 223 and the dough to rotate through the rotating shaft 222. During the rotation of the dough, the sauce on its surface will be evenly spread by the scraper 213. This setting can ensure that the sauce is evenly distributed on the surface of the dough, improving the uniformity of the product's appearance and taste.
[0026] The spraying unit 3 includes a spraying assembly 31, which is disposed on the top of the workbench 1; and a drive assembly 32, which is mounted on the spraying assembly 31. The spraying assembly 31 includes a support plate 311 fixedly connected to the top of the workbench 1, a hopper 312 fixedly connected to the front of the support plate 311, a feed pipe 313 fixedly connected to the bottom of the hopper 312, a spraying head 314 disposed at the bottom end of the feed pipe 313, a solenoid valve 315 disposed on the feed pipe 313, and a support rod 316 fixedly connected to the hopper 312. A second rotating shaft 317 is rotatably connected to the support rod 316. A feeding component is mounted on the second rotating shaft 317. The spray nozzles 314 are all connected to the feeding pipe 313 and the hopper 312. The drive assembly 32 includes a motor sleeve 321 fixedly connected to the top of the support rod 316. A second motor 322 is fixedly connected to the motor sleeve 321. The output shaft of the second motor 322 is fixedly connected to the second rotating shaft 317 via a coupling. The feeding component includes auger blades 318 fixedly connected to the outer wall of the second rotating shaft 317. A stirring blade 318 is fixedly connected to the outer wall of the second rotating shaft 317. 19. The auger blade 318 contacts the feed pipe 313, while the stirring blade 319 contacts the hopper 312. By providing the spraying section 3, during use, the dough cake to be sprayed with sauce can be placed on the turntable 223. Then, the second motor 322 is started. The second motor 322 synchronously drives the auger blade 318 and the stirring blade 319 to rotate via the second rotating shaft 317. When the stirring blade 319 rotates, it can both agitate the sauce in the hopper 312 to prevent sedimentation and scrape off the sauce adhering to the inner wall of the hopper 312, avoiding material waste. When the auger blades 318 rotate, the sauce in the hopper 312 is conveyed to the feed pipe 313. At this time, the solenoid valve 315 on the feed pipe 313 opens according to the set program, so that the sauce is evenly squeezed onto the surface of the cake on the turntable 223 through the spray head 314 under the continuous conveying of the auger blades 318 and the sealing pressure of the feed pipe 313. After the sauce is sprayed, the solenoid valve 315 will close according to the set program to prevent the sauce from dripping. Through this setting, the stable conveying and quantitative spraying of the sauce can be achieved, ensuring the uniformity of the supply.
[0027] Solenoid valve 315: This is a solenoid valve used to control the flow of sauce in a sauce spraying system. It generates magnetic force by energizing an electromagnetic coil, which drives the valve core to actuate, thereby achieving precise control over the on / off state or flow rate of the sauce. During the sauce spraying process, when the electromagnetic coil is energized, the valve core opens, allowing the sauce to be sprayed out through the valve. When the power is off, the valve core closes, stopping the sauce spraying. Model: ZBSF-Y series all-stainless steel solenoid valve, made of special stainless steel, suitable for edible fluids, ultra-clean fluids, and corrosive liquid media. It can open the main valve even at zero pressure, has a low pressure differential and large flow rate, and has a nominal diameter of DN10-DN50 and a nominal pressure differential of 1.6MPa.
[0028] It should be noted that the control of motor 221, motor 322 and solenoid valve 315 in this application can all be achieved by using a program set in the control panel and inputting relevant parameters as needed for automated control. This control method can be set using existing technologies, such as PLC.
[0029] A specific application of this embodiment is as follows: During use, the dough cake to be sprayed with sauce can be placed on the turntable 223. Then, motor 322 is started. Motor 322 synchronously drives the auger blades 318 and stirring blades 319 to rotate via the rotating shaft 317. When the stirring blades 319 rotate, they can both agitate the sauce in the hopper 312 to prevent sedimentation and scrape off the sauce adhering to the inner wall of the hopper 312, avoiding material waste. When the auger blades 318 rotate, they can transport the sauce in the hopper 312 to the discharge pipe 313. At this time, the solenoid valve 315 on the discharge pipe 313 opens according to a set program, allowing the sauce to be evenly squeezed onto the surface of the dough cake on the turntable 223 through the spray head 314 under the continuous conveying of the auger blades 318 and the sealing pressure of the discharge pipe 313. After the sauce spraying is completed, the solenoid valve 315 closes according to a set program to prevent sauce dripping. Through this setting, stable delivery and quantitative spraying of the sauce can be achieved. To ensure even distribution of the sauce, when the surface of the dough is coated with sauce and needs to be smoothed, first pull out the insert 218 fixed to the slide plate 212. This allows the slide plate 212 to rotate towards the top of the dough using the rotating rod 211. Once rotated to the correct position, reinsert the insert 218 into the slide plate 212 to complete the positioning and prevent displacement during sauce application. Then, rotate the handle 217 on the screw 216. The screw 216 will cooperate with the fixing plate 214 to drive the slide plate 212. The scraper 213 moves towards the top of the dough under the guidance of the rotating rod 211 and the sliding rod 215. After adjusting to the appropriate distance for spreading the sauce, the rotating handle 217 can be stopped, and then the motor 221 is started. The motor 221 will drive the turntable 223 and the dough to rotate through the rotating shaft 222. During the rotation of the dough, the sauce on its surface will be evenly spread by the scraper 213. This setting can ensure that the sauce is evenly distributed on the surface of the dough, improving the uniformity of the product's appearance and taste.
[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A sauce spraying device for baking, comprising a workbench (1), characterized in that, Also includes: A leveling section (2) is provided on the workbench (1); The spraying section (3) is located on the top of the workbench (1); The leveling section (2) includes a leveling assembly (21), which is mounted on the workbench (1); and A rotating assembly (22) is disposed on a worktable (1); The leveling assembly (21) includes a rotating rod (211) rotatably connected to the top of the workbench (1), a sliding plate (212) slidably connected to the outer wall of the rotating rod (211), a scraper (213) fixedly connected to the bottom of the sliding plate (212), a fixing plate (214) fixedly connected to the outer wall of the rotating rod (211), a sliding rod (215) fixedly connected to the top of the sliding plate (212), a screw (216) threadedly connected to the fixing plate (214), the bottom end of the screw (216) rotatably connected to the sliding plate (212), a handle (217) fixedly connected to the top end of the screw (216), and a limiter provided on the sliding plate (212). The top of the slide bar (215) extends to the outside of the fixed plate (214) and is slidably connected to the fixed plate (214).
2. The sauce spraying device for baking according to claim 1, characterized in that, The spraying section (3) includes a spraying assembly (31), which is disposed on the top of the workbench (1); and A drive assembly (32) is mounted on the spray assembly (31).
3. A sauce spraying device for baking according to claim 2, characterized in that, The rotating assembly (22) includes a motor (221) fixedly connected to the bottom of the worktable (1). The output shaft of the motor (221) is fixedly connected to a rotating shaft (222) via a coupling. The rotating shaft (222) passes through the worktable (1) and is rotatably connected to the worktable (1). A turntable (223) is fixedly connected to the top of the rotating shaft (222). The turntable (223) is in contact with the scraper (213).
4. A sauce spraying device for baking according to claim 3, characterized in that, The spraying assembly (31) includes a support plate (311) fixedly connected to the top of the workbench (1). A hopper (312) is fixedly connected to the front of the support plate (311). A discharge pipe (313) is fixedly connected to the bottom of the hopper (312). A spraying head (314) is provided at the bottom end of the discharge pipe (313). A solenoid valve (315) is provided on the discharge pipe (313). A support rod (316) is fixedly connected to the hopper (312). A rotating shaft (317) is rotatably connected to the support rod (316). A discharge component is provided on the rotating shaft (317). The nozzles (314) are connected to the feed pipe (313) and the hopper (312).
5. A sauce spraying device for baking according to claim 4, characterized in that, The drive assembly (32) includes a motor sleeve (321) fixedly connected to the top of the support rod (316), and a second motor (322) is fixedly connected to the motor sleeve (321). Among them, the output shaft of motor two (322) is fixedly connected to shaft two (317) through a coupling.
6. A sauce spraying device for baking according to claim 5, characterized in that, The limiting component includes a plug rod (218) that is slidably connected to the slide plate (212), and the top of the workbench (1) is provided with a plug hole (219). Among them, the insertion rod (218) is adapted to the insertion hole (219).
7. A sauce spraying device for baking according to claim 6, characterized in that, The feeding component includes an auger blade (318) fixedly connected to the outer wall of the second rotating shaft (317), and an agitator blade (319) is fixedly connected to the outer wall of the second rotating shaft (317). Among them, the auger blade (318) is in contact with the feed pipe (313), while the stirring blade (319) is in contact with the hopper (312).