A production line cleaning device
Patent Information
- Application Number
- CN202521915589.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0003]现有的巴沙鱼片清洗设备多采用流水线作业模式,虽然清洗效率较高,但在实际生产过程中存在水资源消耗过大的问题
[0015]1、本实用新型提出的一种生产线清洗装置,在水循环过滤过程中,清洗槽内的水通过内部柱形贯穿孔流入过滤抽屉,过滤抽屉内放置的净化物质对水进行处理后,经由下端柱形贯穿孔流出至清洗槽下端空腔,再通过清洗槽下表面柱形孔进入出水管,最终流入集水箱。水泵将集水箱中的水抽入回流管并重新注入清洗槽,完成水循环利用。过滤抽屉可从清洗槽下端空腔拉出,方便更换过滤物质。
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Figure CN224775945U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning devices, and more particularly to a production line cleaning device. Background Technology
[0002] Basa fish fillets are an affordable and convenient freshwater fish product, originally from the Mekong River basin in Vietnam. Their most notable characteristics are that they are boneless and thornless, with tender flesh, making them suitable for all types of people, especially the elderly, children, and fitness enthusiasts. Large quantities of basa fish fillets often require a cleaning device for processing.
[0003] Existing basa fillet cleaning equipment mostly adopts an assembly line operation mode. Although the cleaning efficiency is high, it has the problem of excessive water consumption in actual production. This traditional cleaning method usually requires a continuous flow of large amounts of water for rinsing, which not only wastes precious water resources but also increases the production costs and environmental pressure on enterprises.
[0004] Therefore, those skilled in the art have provided a production line cleaning device to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a production line cleaning device. The device is equipped with a filter drawer to filter the water in the cleaning tank, which then flows into a water collection tank. A water pump then draws the water from the water collection tank and pumps it back into the cleaning tank, thereby achieving water recycling and avoiding the waste of a large amount of water resources.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A production line cleaning device includes a cleaning tank and a cleaning cage. A filter drawer is slidably installed inside a lower cavity fixedly installed at the lower end of the cleaning tank. A water outlet pipe is fixedly installed in a cylindrical through hole on the lower surface of the cleaning tank. A water collection tank is fixedly installed at the other end of the water outlet pipe. A return pipe is fixedly installed on one side inside the water collection tank. A water pump is fixedly installed at one end of the return pipe. The other end of the return pipe is fixedly installed at the upper water inlet on one side of the cleaning tank. A connecting frame is rotatably installed on the upper surface of the cleaning cage.
[0008] Furthermore, a hollow column is fixedly provided at the lower end of the cleaning tank, a second motor is fixedly provided inside the hollow column, and a rotating needle holder is fixedly provided at the output end of the second motor.
[0009] Furthermore, a support rod is fixedly installed at the upper end of the cleaning tank, and a first motor is fixedly installed at the other end of the support rod.
[0010] Furthermore, a take-up reel is fixedly installed at the output end of the first motor, and a steel rope is wound around the surface of the take-up reel. The connecting frame is fixedly connected to the lower end of the steel rope.
[0011] Furthermore, the cleaning cage has multiple fish fillet trays that slide laterally inside, and a snap-fit frame that slides longitudinally at the front end of the cleaning cage.
[0012] Furthermore, the cleaning cage is engaged with the rotating needle holder.
[0013] Furthermore, the interior of the rotating needle holder is fixedly equipped with a dense array of extremely fine stainless steel needles.
[0014] This utility model has the following beneficial effects:
[0015] 1. This utility model proposes a production line cleaning device. During the water circulation filtration process, water in the cleaning tank flows into the filter drawer through an internal cylindrical through-hole. The purifying material placed inside the filter drawer treats the water, which then flows out through the lower cylindrical through-hole into the lower cavity of the cleaning tank. From there, it enters the outlet pipe through cylindrical holes on the lower surface of the cleaning tank and finally flows into the collection tank. A water pump draws the water from the collection tank into the return pipe and re-injects it into the cleaning tank, completing the water recycling process. The filter drawer can be pulled out from the lower cavity of the cleaning tank for easy replacement of the filter material.
[0016] 2. This utility model proposes a production line cleaning device. When cleaning basa fillets, the fillets are first evenly laid on the surface of a fillet tray, and then the tray is installed inside the cleaning cage. After the tray is installed, a snap-fit frame is snapped into the front end of the cleaning cage. After snapping, the first motor is started to drive the take-up reel to rotate, and the steel rope is slowly released from the surface of the take-up reel, causing the cleaning cage to slowly descend and snap into a rotating needle holder. The ultra-fine stainless steel needles inside the rotating needle holder pass through the fillets and fix them inside the cleaning cage. After the cleaning cage falls to its extreme position, the second motor is started to drive the rotating needle holder to rotate, thereby driving the cleaning cage to rotate and clean the fillets inside. At the same time, the bubble generator on the inner wall of the cleaning tank operates to further enhance the cleaning effect and ensure clean and convenient cleaning. Attached Figure Description
[0017] Figure 1 This is an isometric schematic diagram of the present invention;
[0018] Figure 2 This is an exploded schematic diagram of the cleaning cage of this utility model;
[0019] Figure 3 This is a side sectional view of the present invention;
[0020] Figure 4 This is a frontal sectional view of the present invention.
[0021] Legend:
[0022] 1. Washing tank; 2. Hollow column; 3. First motor; 4. Take-up reel; 5. Steel rope; 6. Connecting frame; 7. Washing cage; 8. Support rod; 9. Second motor; 10. Rotating needle holder; 11. Filter drawer; 12. Water outlet pipe; 13. Water collection tank; 14. Water pump; 15. Return pipe; 16. Clip frame; 17. Fish fillet tray. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figure 3 , Figure 4 One embodiment provided by this utility model:
[0025] A production line cleaning device includes a cleaning tank 1 and a cleaning cage 7. A filter drawer 11 is slidably installed inside the lower cavity of the cleaning tank 1. A water outlet pipe 12 is fixedly installed in the cylindrical through hole on the lower surface of the cleaning tank 1. A water collection tank 13 is fixedly installed at the other end of the water outlet pipe 12. A return pipe 15 is fixedly installed on one side inside the water collection tank 13. A water pump 14 is fixedly installed at one end of the return pipe 15. The other end of the return pipe 15 is fixedly installed at the upper water inlet on one side of the cleaning tank 1. A connecting frame 6 is rotatably installed on the upper surface of the cleaning cage 7.
[0026] Specifically, during the circulating filtration of water in the cleaning tank 1, the water flows out through the internal cylindrical through-hole and into the filter drawer 11. The filter drawer 11 contains water purification material, which then flows out through the cylindrical through-hole at the bottom of the filter drawer 11 and into the lower cavity of the cleaning tank 1. From there, it flows out through the cylindrical hole on the lower surface of the cleaning tank 1 and into the outlet pipe 12. After passing through the outlet pipe 12, it flows into the water collection tank 13. Under the pumping of the water pump 14, the water in the water collection tank 13 enters the return pipe 15 and flows back into the cleaning tank 1, thus realizing water circulation and reducing water waste. At the same time, the filter drawer 11 can be pulled out from the lower cavity of the cleaning tank 1 for easy replacement of the filter material.
[0027] Reference Figures 1-4A hollow column 2 is fixedly installed at the lower end of the cleaning tank 1. A second motor 9 is fixedly installed inside the hollow column 2. A rotating needle holder 10 is fixedly installed at the output end of the second motor 9. A support rod 8 is fixedly installed at the upper end of the cleaning tank 1. A first motor 3 is fixedly installed at the other end of the support rod 8. A take-up reel 4 is fixedly installed at the output end of the first motor 3. A steel rope 5 is wound on the surface of the take-up reel 4. A connecting frame 6 is fixedly connected to the lower end of the steel rope 5. Multiple fish fillet trays 17 are horizontally slidable inside the cleaning cage 7. A snap-fit frame 16 is vertically slidable at the front end of the cleaning cage 7. The cleaning cage 7 is snapped into the rotating needle holder 10. Dense ultra-fine stainless steel needles are fixedly installed inside the rotating needle holder 10.
[0028] Specifically, when cleaning basa fillets, the basa fillets are first evenly spread on the surface of the fillet tray 17, and then the fillet tray 17 is installed inside the cleaning cage 7. After the fillet tray 17 is installed, the snap-fit frame 16 is snapped into the front end of the cleaning cage 7. After snapping, the first motor 3 is started, and the first motor 3 drives the take-up reel 4 to rotate. The steel rope 5 is slowly released from the surface of the take-up reel 4, and the cleaning cage 7 slowly descends. Then it snaps into the rotating needle frame 10. The ultra-fine stainless steel needles inside the rotating needle frame 10 penetrate the fillets. The penetration of the ultra-fine stainless steel needles does not affect the quality of the fillets, and it also facilitates subsequent marinating. The fillets are fixed inside the cleaning cage 7. After the cleaning cage 7 falls to its limit, the second motor 9 is started, driving the rotating needle frame 10 to rotate. The rotating needle frame 10 drives the cleaning cage 7 to rotate, cleaning the basa fillets inside the cleaning cage 7. At the same time, the bubble generator on the inner wall of the cleaning tank 1 operates to further clean the basa fillets, making the cleaning clean and convenient.
[0029] The bubble generator on the inner wall of cleaning tank 1 is an existing device and will not be described in detail here.
[0030] Pump 14 is an existing, mature mechanism, and will not be discussed further here.
[0031] Working principle: During the water circulation process in the cleaning tank 1, water first enters the filter drawer 11 through the cylindrical through-hole inside the tank. The water treatment medium inside the filter drawer 11 effectively purifies the circulating water. The treated water is discharged through the cylindrical through-hole at the bottom of the filter drawer 11 and flows into the cavity structure designed at the bottom of the cleaning tank 1. Subsequently, the water flows through the cylindrical holes on the lower surface of the cleaning tank 1 into the outlet pipe 12, and finally flows into the collection tank 13. Through the suction action of the water pump 14, the water in the collection tank 13 is reinjected into the cleaning tank 1 through the return pipe 15, forming a complete closed-loop circulation system and reducing water waste.
[0032] During operation, the basa fillets are first evenly spread on the surface of the fillet tray 17, and then the fillet tray 17 is placed inside the cleaning cage 7. Next, the snap-fit frame 16 is installed at the front end of the cleaning cage 7. After starting the first motor 3, it drives the take-up reel 4 to rotate, and the cleaning cage 7 descends smoothly through the uniform release of the steel cable 5. When the cleaning cage 7 descends to the working position, it aligns with the rotating needle frame 10, and the ultra-fine stainless steel needles inside the rotating needle frame 10 precisely penetrate the fillet to secure it. After reaching the lower limit position, the second motor 9 starts, driving the rotating needle frame 10 to rotate the cleaning cage 7. During this process, in conjunction with the bubble generator installed on the inner wall of the cleaning tank 1, efficient cleaning of the fillets is achieved.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A production line cleaning device, comprising a cleaning tank (1) and a cleaning cage (7), characterized in that: A filter drawer (11) is slidably installed inside the lower cavity of the cleaning tank (1). A water outlet pipe (12) is fixedly installed in the cylindrical through hole on the lower surface of the cleaning tank (1). A water collection tank (13) is fixedly installed at the other end of the water outlet pipe (12). A return pipe (15) is fixedly installed on one side inside the water collection tank (13). A water pump (14) is fixedly installed at one end of the return pipe (15). The other end of the return pipe (15) is fixedly installed at the upper water inlet on one side of the cleaning tank (1). A connecting frame (6) is rotatably installed on the upper surface of the cleaning cage (7).
2. The production line cleaning device according to claim 1, characterized in that: A hollow column (2) is fixedly installed at the lower end of the cleaning tank (1), and a second motor (9) is fixedly installed inside the hollow column (2). A rotating needle holder (10) is fixedly installed at the output end of the second motor (9).
3. The production line cleaning device according to claim 1, characterized in that: A support rod (8) is fixedly installed at the upper end of the cleaning tank (1), and a first motor (3) is fixedly installed at the other end of the support rod (8).
4. The production line cleaning device according to claim 3, characterized in that: The output end of the first motor (3) is fixedly provided with a take-up reel (4), and a steel rope (5) is wound on the surface of the take-up reel (4). The connecting frame (6) is fixedly connected to the lower end of the steel rope (5).
5. A production line cleaning device according to claim 1, characterized in that: The cleaning cage (7) has multiple fish fillet trays (17) that slide horizontally inside, and a snap-fit frame (16) that slides vertically at the front end of the cleaning cage (7).
6. A production line cleaning device according to claim 2, characterized in that: The cleaning cage (7) is engaged with the rotating needle holder (10).
7. A production line cleaning device according to claim 2, characterized in that: The rotating needle holder (10) is internally fixed with densely packed, extremely fine stainless steel needles.