A pulping device for winter jujube fermentation
Patent Information
- Application Number
- CN202521772278.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-20
AI Technical Summary
[0002]冬枣汁富含维生素C、膳食纤维及多种矿物质,具有抗氧化、增强免疫力、促进消化等功效,因此其可以加工发酵成各种饮品,通常在冬枣去核后将其加入破碎机进行破碎后打出浆液,由于冬枣的结构类球状,会在内部高速碰撞,并且内部切刀高速转动,局部刀具会产生高温,影响冬枣浆液品质,而且高速转动与冬枣的碰撞也容易产生较大的振动和噪声
[0012]本实用新型的有益效果在于:改变了传统的切刀高速转动导致冬枣不断地高速碰撞,避免碰撞过程中发热部件影响冬枣浆液,提升打浆品质,并且整体电机无需高速运转,减少了振动,降低了噪声。
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Figure CN224775995U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of winter jujube processing, and in particular to a pulping device for winter jujube fermentation. Background Technology
[0002] Jujube juice is rich in vitamin C, dietary fiber, and various minerals. It has antioxidant, immune-boosting, and digestive-promoting effects. Therefore, it can be processed and fermented into various beverages. Usually, after the jujubes are pitted, they are crushed in a crusher to extract the pulp. Because the jujubes have a spherical structure, they collide at high speed inside, and the internal cutting blades rotate at high speed. The blades in some areas will generate high temperatures, which will affect the quality of the jujube pulp. Moreover, the high-speed rotation and collision with the jujubes can also easily generate a lot of vibration and noise. Utility Model Content
[0003] The purpose of this invention is to provide a pulping device for fermenting winter jujubes in order to solve the above-mentioned problems.
[0004] This utility model achieves the above objectives through the following technical solutions:
[0005] A pulping device for jujube fermentation includes a cutting cylinder, a pushing cylinder, a slurry ring cover, and a transverse discharge square cylinder. The top wall of the transverse discharge square cylinder has a compression port. The cutting cylinder is installed on the top edge of the compression port. A cutting hole is located on the top side of the cutting cylinder. The pushing cylinder is installed on the outer edge of the cutting hole. A grid blade assembly is installed inside the cutting hole. A scraper shaft is rotatably installed inside the cutting cylinder. A first motor is connected to the top of the scraper shaft. An arc-shaped scraper is mounted on the shaft of the scraper shaft via a blade holder. A downward-pressing auger is installed on the scraper shaft below the arc-shaped scraper. The slurry ring cover is fitted onto the outer bottom of the cutting cylinder. Several evenly distributed slurry leakage holes are provided on the cutting cylinder inside the slurry ring cover. An internal compression hopper is located inside the transverse discharge square cylinder below the compression port. A discharge cylinder is located on one side of the internal compression hopper.
[0006] Furthermore, a feed hopper is installed on the top wall of the push cylinder, and a second motor is installed on one side of the push cylinder through a side cylinder seal. The motor shaft of the second motor is connected to the push auger inside the push cylinder.
[0007] Furthermore, a base is installed at the bottom of the transverse discharge square cylinder, and the discharge cylinder is mounted on the base via a cylinder frame.
[0008] Furthermore, a groove is provided on one side of the top edge of the compression hopper inside the cylinder, a baffle is installed in the groove, a baffle blade is provided on one side of the baffle, the baffle is fixedly installed together with the compression hopper inside the cylinder by a connecting frame, and the piston rod of the discharge cylinder is connected to the connecting frame.
[0009] Furthermore, the slurry ring cover is provided with a slurry discharge port, and a valve pipe is installed on the slurry discharge port.
[0010] Furthermore, the arc-shaped scraper includes an arc-shaped plate, and a scraping blade is provided on one side edge of the arc-shaped plate.
[0011] Furthermore, a controller is mounted on the base.
[0012] The beneficial effects of this utility model are as follows: it changes the traditional method of high-speed rotation of the cutter, which causes the jujubes to collide continuously at high speed. This avoids the heat generated by the collision affecting the jujube pulp, thus improving the pulping quality. In addition, the motor does not need to run at high speed, which reduces vibration and noise. Attached Figure Description
[0013] Figure 1 This is a structural diagram of the pulping device for jujube fermentation described in this utility model;
[0014] Figure 2 This is a schematic diagram of the interior of the transverse discharge square tube of the pulping device for jujube fermentation described in this utility model;
[0015] Figure 3 This is a schematic diagram of the inside of the cutting cylinder and pushing cylinder of the pulping device for jujube fermentation described in this utility model;
[0016] Figure 4 This is a schematic diagram of the arc-shaped scraper of the pulping device for fermenting winter jujubes described in this utility model.
[0017] The annotations in the attached figures are explained as follows:
[0018] 1. Cutting cylinder; 2. Pushing cylinder; 3. Slurry ring cover; 4. Horizontal discharge square cylinder; 5. Inner cylinder compression hopper; 6. Base; 7. Discharge cylinder; 8. Cylinder frame; 9. Valve pipe; 10. First motor; 11. Second motor; 12. Feed hopper; 13. Compression port; 14. Partition plate; 15. Partition plate blade; 16. Connecting frame; 17. Arc-shaped scraper; 18. Blade holder; 19. Scraper shaft; 20. Downward pressure auger; 21. Grid blade assembly; 22. Pushing auger; 23. Arc-shaped plate; 24. Scraper blade; 25. Controller; 26. Slurry leak hole. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings:
[0020] like Figure 1 - Figure 4As shown, a pulping device for jujube fermentation includes a cutting cylinder 1, a pushing cylinder 2, a slurry ring cover 3, and a transverse discharge square cylinder 4. The top wall of the transverse discharge square cylinder 4 is provided with a compression port 13. The cutting cylinder 1 is installed on the top edge of the compression port 13. The top side of the cutting cylinder 1 is provided with a cutting hole. The pushing cylinder 2 is installed on the outer edge of the cutting hole. A grid blade assembly 21 is installed in the cutting hole.
[0021] In this embodiment, the grid blade group 21 is composed of crisscrossing blades, and its overall shape is an arc that matches the wall of the cutting cylinder 1. When the pitted jujubes pass through the grid blade group 21, they will be cut into finer shreds.
[0022] A scraper shaft 19 is rotatably installed inside the cutting cylinder 1. A first motor 10 is connected to the top of the scraper shaft 19. An arc-shaped scraper 17 is installed on the shaft of the scraper shaft 19 through the tool holder 18. There are at least two sets of arc-shaped scrapers 17, which are located next to the grid blade set 21. When they rotate, they continue to rotate and cut the fibrous jujubes, cutting them into small particles and causing them to fall. A downward pressure auger 20 is installed on the scraper shaft 19 below the arc-shaped scraper 17.
[0023] The slurry ring cover 3 is fitted to the bottom of the outer side of the cutting cylinder 1. The cutting cylinder 1 inside the slurry ring cover 3 is provided with several evenly distributed slurry leakage holes 29. The transverse discharge square cylinder 4 below the compression port 13 is provided with an inner compression hopper 5. A discharge cylinder 7 is provided on one side of the inner compression hopper 5.
[0024] In this embodiment, the top of the cutting cylinder 1 is provided with a top seal to facilitate the installation of the first motor 10. The top opening of the compression hopper 5 inside the cylinder is smaller than the bottom opening, so that the jujube residue can be compressed and pushed out to fall by gravity.
[0025] like Figure 1 - Figure 4 As shown, this utility model also discloses the following more optimized specific structures:
[0026] A feed hopper 12 is installed on the top wall of the push cylinder 2. A second motor 11 is installed on one side of the push cylinder 2 through a side cylinder seal. The motor shaft of the second motor 11 is connected to the push auger 22 inside the push cylinder 2.
[0027] The bottom of the horizontal discharge square cylinder 4 is equipped with a base 6, and the discharge cylinder 7 is installed on the base 6 through the cylinder frame 8.
[0028] A plate groove is provided on one side of the top edge of the compression hopper 5 inside the cylinder. A baffle 14 is installed in the plate groove. A baffle blade 15 is provided on one side of the baffle 14 to facilitate cutting the slag material when the compression hopper 5 inside the cylinder pushes it. The baffle 14 is fixedly installed together with the compression hopper 5 inside the cylinder through a connecting frame 16. The piston rod of the discharge cylinder 7 is connected to the connecting frame 16.
[0029] The slurry ring cover 3 is provided with a slurry discharge port, and a valve pipe 9 is installed on the slurry discharge port.
[0030] The arc-shaped scraper 17 includes an arc-shaped plate 23, and a scraper blade 24 is provided on one side edge of the arc-shaped plate 23.
[0031] A controller 25 is installed on the base 6, which controls the operation of the cylinder 7, the first motor 10, and the second motor 11.
[0032] like Figure 1 - Figure 4 The pulping device for jujube fermentation shown is mainly for pulping jujubes. After the jujubes are pitted, they are put into the feed hopper 12. Under the continuous pushing of the pusher auger 22, they are cut into fine filaments by the grid blade group 21. After being cut into granules by the arc scraper 17, they fall down in granules and are pressed into the compression hopper 5 inside the cylinder by the pressing auger 20. The pulp is discharged through the pulp leakage hole 26. After the residue is compressed, it is discharged through the discharge cylinder 7. In this embodiment, the bucket-shaped body with a smaller top and a larger bottom facilitates the natural fall of the residue after being pushed out. Alternatively, the external pressing mechanism can be used to assist in pressing the compressed block out of the bucket-shaped body.
[0033] The above structure changes the traditional high-speed rotation of the cutter, which causes the jujubes to collide continuously at high speed. It avoids the heat generated by the collisions affecting the jujube pulp, thus improving the pulping quality. In addition, the motor does not need to run at high speed, reducing vibration and noise.
[0034] Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of this utility model as claimed.
Claims
1. A pulping device for fermenting winter jujubes, characterized in that: The device includes a cutting cylinder, a pushing cylinder, a slurry ring cover, and a transverse discharge square cylinder. The top wall of the transverse discharge square cylinder has a compression port. The cutting cylinder is installed on the top edge of the compression port. The top side of the cutting cylinder has a cutting hole. The pushing cylinder is installed on the outer edge of the cutting hole. A grid blade assembly is installed inside the cutting hole. A scraper shaft is rotatably installed inside the cutting cylinder. A first motor is connected to the top of the scraper shaft. An arc-shaped scraper is installed on the shaft of the scraper shaft via a tool holder. A downward-pressing auger is installed on the scraper shaft below the arc-shaped scraper. The slurry ring cover is fitted onto the outer bottom of the cutting cylinder. The cutting cylinder inside the slurry ring cover has several evenly distributed slurry leakage holes. An internal compression hopper is located inside the transverse discharge square cylinder below the compression port. A discharge cylinder is located on one side of the internal compression hopper.
2. The pulping device for jujube fermentation according to claim 1, characterized in that: A feed hopper is installed on the top wall of the push cylinder, and a second motor is installed on one side of the push cylinder through a side cylinder seal. The motor shaft of the second motor is connected to the push auger inside the push cylinder.
3. The pulping device for jujube fermentation according to claim 1, characterized in that: The bottom of the horizontal discharge square tube is equipped with a base, and the discharge cylinder is mounted on the base via a cylinder frame.
4. The pulping device for jujube fermentation according to claim 1, characterized in that: The compression hopper inside the cylinder has a groove on one side of the top edge, and a baffle is installed in the groove. The baffle has a baffle blade on one side. The baffle is fixedly installed together with the compression hopper inside the cylinder by a connecting frame. The piston rod of the discharge cylinder is connected to the connecting frame.
5. The pulping device for fermenting winter jujubes according to claim 1, characterized in that: The slurry ring is provided with a slurry discharge port, and a valve pipe is installed on the slurry discharge port.
6. The pulping device for jujube fermentation according to claim 1, characterized in that: The arc-shaped scraper includes an arc-shaped plate, and a scraping blade is provided on one side edge of the arc-shaped plate.