A vegetable dry dehydration device
Patent Information
- Application Number
- CN202522192330.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0005]针对现有技术中,一种蔬菜干脱水装置存在的筛筒内壁易残留碎屑导致堵塞、影响脱水效率,且排水口通常为固定尺寸、难以适配不同规格的排水管、通用性较差等问题,本实用新型旨在提供一种结构经过改良的、能够有效解决上述问题的蔬菜干脱水装置
1、本实用新型,通过设置由电机驱动并带有弹性清洁板的旋转式清洁机构,解决了现有蔬菜脱水装置的筛筒内容易残留蔬菜碎屑导致堵塞、影响脱水效率且需要人工清理的问题,达到了对筛筒内壁进行高效自动清洁、防止堵塞、保证装置稳定运行的技术效果;
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Figure CN224776016U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vegetable processing equipment technology, and in particular to a vegetable dehydration device. Background Technology
[0002] Currently, dehydration is an essential and crucial step in the processing of dried vegetables. Existing vegetable dehydration devices typically use a high-speed rotating screen cylinder to use centrifugal force to remove water from the vegetables. However, during long-term, continuous dehydration operations, vegetable debris and residue adhere to and accumulate on the inner wall of the screen cylinder. These residues gradually clog the screen holes, causing a sharp decrease in the permeability of the screen cylinder and reducing dehydration efficiency. Once the blockage is severe, the equipment must be stopped for manual cleaning, which not only consumes a lot of human resources but also seriously affects the continuity and efficiency of the entire production line. Therefore, it is necessary to improve the automated cleaning capability of the screen cylinder in the dehydration device.
[0003] Furthermore, most existing vegetable dehydration devices use fixed-size drain outlets or standard connectors in their drainage structure design. In actual production environments, due to site conditions, pipeline layout, or the need for different batches of drainage treatment, operators often need to connect drain pipes of different diameters and materials. Fixed-size drain outlets are difficult to adapt to such diverse connection needs. When it is necessary to replace drain pipes of different specifications, additional adapters or cumbersome manual tightening operations are often required, resulting in low efficiency and poor versatility in connecting and replacing drain pipes.
[0004] Therefore, this utility model proposes a vegetable drying dehydration device to solve the shortcomings of the prior art, such as the easy clogging of the sieve cylinder and the difficulty in adapting the drain outlet to different specifications of drain pipes. Utility Model Content
[0005] In view of the problems in the existing vegetable dehydration device, such as the easy accumulation of debris on the inner wall of the screen cylinder leading to blockage and affecting the dehydration efficiency, and the fact that the drain outlet is usually of a fixed size, making it difficult to adapt to different specifications of drain pipes and resulting in poor versatility, this utility model aims to provide a vegetable dehydration device with an improved structure that can effectively solve the above problems.
[0006] This utility model provides a vegetable drying and dehydration device, including: a body and a sieve cylinder disposed inside the body; as well as a cleaning mechanism and a connecting mechanism.
[0007] The cleaning mechanism includes a mounting frame installed inside the screen cylinder and multiple cleaning plates that can flexibly abut against the inner wall of the screen cylinder. The mounting frame can rotate to drive the cleaning plates to scrape the inner wall of the screen cylinder.
[0008] Furthermore, the connecting mechanism includes a fixed tube connected to the body, a fixed half-ring fixed to the fixed tube, and a rotating half-ring that can rotate relative to the fixed half-ring. Multiple hinges are connected between the fixed half-ring and the rotating half-ring, and together they form a clamping opening for clamping the drain pipe. The rotation of the rotating half-ring can drive the hinges to move to adjust the diameter of the clamping opening.
[0009] Preferably, the cleaning mechanism further includes a first motor and a drive shaft, the output end of the first motor being connected to the drive shaft, and the drive shaft being connected to the mounting bracket to drive its rotation.
[0010] Preferably, the outer side of the mounting bracket is provided with multiple fixing plates, and the cleaning mechanism also includes multiple rotating shafts. Each cleaning plate is fixed on a corresponding rotating shaft, and the rotating shaft is rotatably mounted on the corresponding fixing plate.
[0011] Preferably, the cleaning mechanism also includes multiple springs, one end of each spring being connected to the mounting bracket and the other end being connected to the corresponding cleaning plate, so as to drive the cleaning plate against the inner wall of the screen cylinder.
[0012] Preferably, the connecting mechanism further includes a power component for driving the rotating semi-ring to rotate.
[0013] Preferably, the power assembly includes a second motor and a drive gear; the outer periphery of the rotating semi-ring is provided with a driven gear that meshes with the drive gear.
[0014] Preferably, the rotating half-ring is provided with a first sliding groove, and the fixed half-ring is provided with a second sliding groove; one end of the hinge is slidably disposed in the first sliding groove, and the other end is slidably disposed in the second sliding groove.
[0015] Preferably, a vegetable drying dehydration device further includes a protective cover, which is installed outside the power unit.
[0016] This utility model has the following beneficial effects: 1. This utility model solves the problem that vegetable debris easily remains in the sieve cylinder of existing vegetable dehydration devices, causing blockage, affecting dehydration efficiency, and requiring manual cleaning, by setting a rotary cleaning mechanism driven by a motor and equipped with an elastic cleaning plate. It achieves the technical effect of efficient automatic cleaning of the inner wall of the sieve cylinder, preventing blockage, and ensuring stable operation of the device. 2. This utility model solves the problems of fixed drain outlet size, difficulty in adapting to different specifications of drain pipes, and poor versatility of existing dehydration devices by setting a connection mechanism that drives the inner and outer rings to rotate relative to each other and links multiple hinges to change the clamping diameter. It achieves the technical effect of being able to conveniently and quickly clamp and fix drain pipes of different sizes, meet diverse usage needs, and improve the practicality of the device. 3. This utility model integrates the functions of automatic cleaning and automatic clamping of drainage pipes into one unit, which solves the problems of single structure and function, low degree of automation and cumbersome operation of existing devices, and achieves the technical effect of simplifying user operation, reducing labor intensity, and improving the overall automation level and ease of use of the equipment. Attached Figure Description
[0017] Figure 1 This is a perspective view of a vegetable drying and dehydration device proposed in this utility model; Figure 2 This is a schematic diagram of the cleaning mechanism of a vegetable drying and dehydration device proposed in this utility model; Figure 3 This is a split view of the connection mechanism of a vegetable drying and dehydration device proposed in this utility model; Figure 4 This is an exploded view of a partial structure of the connecting mechanism of a vegetable drying and dehydration device proposed in this utility model.
[0018] Legend: 1. Body; 2. Cleaning mechanism; 201. Drive shaft; 202. Mounting bracket; 203. Fixing plate; 204. Rotating shaft; 205. Cleaning plate; 206. Spring; 207. First motor; 3. Connecting mechanism; 301. Fixing pipe; 302. Fixing half ring; 303. Rotating half ring; 304. First slide rail; 305. Second slide rail; 306. Hinge; 307. Power assembly; 3071. Second motor; 3072. Drive gear; 3073. Driven gear; 308. Drain pipe; 4. Protective cover. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0020] Example: Please refer to Figures 1 to 4 This utility model provides a vegetable dehydration device, which aims to solve the problems of existing vegetable dehydration devices where debris easily remains in the sieve cylinder, causing blockage, and the drainage outlet is difficult to adapt to different specifications of drainage pipes 308.
[0021] like Figure 1As shown, a vegetable dehydration device includes a body 1, a cleaning mechanism 2 and a connecting mechanism 3 on the body 1. The body 1 serves as the mounting base for the entire device, and a sieve cylinder inside the body 1 is used to hold vegetables for dehydration. The cleaning mechanism 2 is used to automatically clean the inner wall of the sieve cylinder, and the connecting mechanism 3 is used to clamp and fix drain pipes 308 of different sizes.
[0022] Please refer to the following carefully. Figure 2 To achieve automatic cleaning of the inner wall of the sieve cylinder, a cleaning mechanism 2 of a vegetable drying dehydration device includes a first motor 207, a drive shaft 201, a mounting frame 202, multiple fixing plates 203, multiple rotating shafts 204, multiple cleaning plates 205, and multiple springs 206. The first motor 207 is fixedly installed on the top of the machine body 1. The output end of the first motor 207 is quickly and detachably connected to the top end of the drive shaft 201. The drive shaft 201 passes through the machine body 1 and extends into the interior of the sieve cylinder. The end of the drive shaft 201 is fixedly connected to the mounting frame 202. Multiple fixing plates 203 are fixedly connected to the outer side of the mounting frame 202. Each fixed plate 203 is rotatably connected to a rotating shaft 204. The outer wall of each rotating shaft 204 is fixedly connected to a cleaning plate 205 made of rubber. One end of a spring 206 is fixedly connected to the outer wall of the mounting frame 202, and the other end is fixedly connected to the corresponding cleaning plate 205. This structure, which applies elastic force through the spring 206, allows the cleaning plate 205 to elastically abut against the inner wall of the screen cylinder after installation. This ensures that when the first motor 207 drives the drive shaft 201 to rotate the entire mounting frame 202, multiple cleaning plates 205 can rotate synchronously and continuously and effectively scrape and clean the inner wall of the screen cylinder.
[0023] Please refer to Figure 3 and Figure 4 As a preferred embodiment of the specific structure of the connecting mechanism 3, the connecting mechanism 3 further includes a power component 307 for driving the rotating half-ring 303 to rotate. The power component 307 includes a second motor 3071 and a drive gear 3072 connected to the output end of the second motor 3071. The outer periphery of the rotating half-ring 303 is provided with a driven gear 3073 that meshes with the drive gear 3072. In order to realize the adjustment of the clamping opening diameter, the middle part of the rotating half-ring 303 is provided with a plurality of first sliding grooves 304, and the middle part of the fixed half-ring 302 is provided with a plurality of second sliding grooves 305. One end of the hinge 306 is slidably disposed in the first sliding groove 304, and the other end is slidably disposed in the second sliding groove 305. In addition, the device also includes a protective cover 4, which covers the outside of the power component 307 to provide protection.
[0024] Working principle: When the cleaning mechanism 2 is working, the first motor 207 on the top of the machine body 1 is started. The first motor 207 drives the drive shaft 201, which can be quickly attached and detached from its output end, to rotate. Since multiple fixed plates 203 are installed on the outside of the mounting frame 202, and a rotatable rotating shaft 204 is installed on the other end of the mounting frame 202, a rubber cleaning plate 205 is fixed on the outer wall of the rotating shaft 204. One end of the spring 206 is fixed to the outer wall of the mounting frame 202, and the other end is fixed to the cleaning plate 205. Therefore, the rotation of the drive shaft 201 can drive multiple cleaning plates 205 to rotate synchronously. By adjusting the installation position of the spring 206, the cleaning plate 205 can use appropriate force to scrape impurities from the inner wall of the screen cylinder inside the machine body 1, thereby improving the cleaning efficiency of the screen cylinder inside the machine body 1 and preventing the screen cylinder from clogging and causing the machine body 1 to malfunction. The second motor 3071 of the power component 307 in the starting connection mechanism 3 drives the drive gear 3072 to rotate. Through the meshing of the drive gear 3072 and the driven gear 3073, the driven gear 3073 rotates, thereby driving the rotating half ring 303 to rotate. The protective cover 4 can protect the power component 307. Since the rear end of the rotating half ring 303 can rotate on the inner wall of the fixed half ring 302 fixed to the front end of the fixed pipe 301, multiple first sliding grooves 304 are provided in the middle of the rotating half ring 303, and multiple second sliding grooves 305 are provided in the middle of the fixed half ring 302. Multiple hinges 306 installed in the middle of the rotating half ring 303 can slide in the first sliding groove 304 at their front ends and in the second sliding groove 305 at their rear ends. Therefore, when the rotating half ring 303 rotates, multiple hinges 306 can be controlled to move, thereby fixing drain pipes 308 of different sizes, so that the machine body 1 can meet different drainage needs.
Claims
1. A vegetable drying and dehydration device, comprising a body (1) and a sieve cylinder disposed inside the body (1), characterized in that, The device further includes: The cleaning mechanism (2) includes a mounting frame (202) disposed inside the screen cylinder and a plurality of cleaning plates (205) that can elastically abut against the inner wall of the screen cylinder. The mounting frame (202) can rotate to drive the cleaning plates (205) to scrape the inner wall of the screen cylinder. The connecting mechanism (3) includes a fixed tube (301) connected to the body (1), a fixed half ring (302) fixed to the fixed tube (301), and a rotating half ring (303) that can rotate relative to the fixed half ring (302). Multiple hinges (306) are connected between the fixed half ring (302) and the rotating half ring (303) and together form a clamping opening for clamping the drain pipe (308). The rotation of the rotating half ring (303) can drive the hinges (306) to move to adjust the diameter of the clamping opening.
2. The vegetable drying and dehydration device according to claim 1, characterized in that, The cleaning mechanism (2) further includes a first motor (207) and a drive shaft (201), the output end of the first motor (207) is connected to the drive shaft (201), and the drive shaft (201) is connected to the mounting bracket (202) to drive it to rotate.
3. The vegetable drying dehydration device according to claim 1, characterized in that, The mounting bracket (202) has multiple fixing plates (203) on its outer side. The cleaning mechanism (2) also includes multiple rotating shafts (204). Each cleaning plate (205) is fixed on a corresponding rotating shaft (204). The rotating shaft (204) is rotatably mounted on the corresponding fixing plate (203).
4. The vegetable drying dehydration device according to claim 3, characterized in that, The cleaning mechanism (2) also includes a plurality of springs (206), one end of each spring (206) being connected to the mounting bracket (202) and the other end being connected to the corresponding cleaning plate (205) to drive the cleaning plate (205) against the inner wall of the screen cylinder.
5. A vegetable drying dehydration device according to claim 1, characterized in that, The connecting mechanism (3) further includes a power component (307) for driving the rotating half-ring (303) to rotate.
6. The vegetable drying dehydration device according to claim 5, characterized in that, The power assembly (307) includes a second motor (3071) and a drive gear (3072), and the outer periphery of the rotating half ring (303) is provided with a driven gear (3073) that meshes with the drive gear (3072).
7. The vegetable drying dehydration device according to claim 1, characterized in that, The rotating half-ring (303) is provided with a first sliding groove (304), and the fixed half-ring (302) is provided with a second sliding groove (305); one end of the hinge (306) is slidably disposed in the first sliding groove (304), and the other end is slidably disposed in the second sliding groove (305).
8. A vegetable drying dehydration device according to claim 5, characterized in that, The device also includes a protective cover (4) which covers the outside of the power assembly (307).