A segmented frying equipment for snakegourd seeds

Abstract

The utility model relates to a processing technical field of trichosanthes fruit, especially to a trichosanthes fruit segmented roasting equipment, including the frame of whole device carrier, the frame is equipped with electromagnetic heating cylinder no.

Description

Technical Field

[0001] This utility model relates to the field of Trichosanthes kirilowii seed processing technology, specifically to a segmented roasting equipment for Trichosanthes kirilowii seeds. Background Technology

[0002] Trichosanthes seeds, a nutritious and flavorful nut, require careful roasting and processing to improve product quality. Traditional roasting methods rely on single-drum roasters, coal-fired woks, or electric heating pots. Existing equipment often uses simple blade-type stirring mechanisms or tilted drums for material turning, leading to material accumulation and uneven heating, resulting in significant variations in doneness within the same batch and a low yield. Furthermore, segmented roasting requires multiple manual transfers, increasing labor costs and posing risks of heat loss and secondary contamination during material handling, making it difficult to meet the demands of large-scale, standardized production. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a segmented roasting device for Trichosanthes kirilowii seeds, which has the advantage of turning over the seeds and solves the problems of seed accumulation and uneven heating.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A segmented roasting device for Trichosanthes kirilowii seeds includes a frame serving as the carrier of the entire device. The frame houses two electromagnetic heating drums, one above the other, for roasting the seeds at different temperatures. Both drums have a stirring mechanism, which includes a motor fixed within the frame. A load-bearing shaft is fixed to the motor's output end, and a connecting frame is fixed to the load-bearing shaft. A transmission ring is fixed to the connecting frame, and the transmission ring is adapted to the electromagnetic heating drum. Multiple U-shaped chambers arranged in a ring are fixed to the transmission ring. The upper and lower sides of the electromagnetic heating drum have inlet and outlet ports, respectively, with a sealing plate at the outlet.

[0005] Preferably, a guide bucket is installed between the electromagnetic heating drum one and the electromagnetic heating drum two, and multiple ventilation holes are provided on the transmission ring.

[0006] Preferably, a connecting shaft is rotatably mounted on the transmission ring, a guide plate adapted to the U-shaped bin is fixedly connected to the connecting shaft, a spur gear is fixedly connected to the end of the connecting shaft, and an arc-shaped rack meshing with the spur gear is fixedly connected inside the frame.

[0007] Preferably, an electric telescopic rod is fixedly mounted on the electromagnetic heating drum, the free end of the electric telescopic rod is connected to the sealing plate, and an opening corresponding to the sealing plate is opened on the back of the frame.

[0008] Preferably, the stir-frying mechanism on the first electromagnetic heating drum and the stir-frying mechanism on the second electromagnetic heating drum have the same structure and installation position.

[0009] Preferably, a receiving box is provided below the discharge port of the second electromagnetic heating drum, and a feeding bin connected to the first electromagnetic heating drum is fixed on the frame.

[0010] By employing the above technical solution, this utility model provides a segmented roasting device for Trichosanthes kirilowii seeds, which has at least the following beneficial effects: 1. This segmented roasting equipment for Trichosanthes kirilowii seeds, by setting up two electromagnetic heating drums, one at the top and one at the bottom and the other at the bottom, respectively, which are controlled at low and high temperatures, realizes the segmented process of first dehydrating Trichosanthes kirilowii seeds at low temperature and then cooking them at high temperature. This avoids the problems of uneven moisture content, such as the outside being burnt and the inside being raw, which are caused by the difficulty in accurately controlling the temperature when roasting with a single drum. It significantly improves the consistency of the product's ripeness and the stability of its taste.

[0011] 2. This segmented roasting equipment for Trichosanthes kirilowii seeds, by setting up a turning mechanism, can not only use the U-shaped bin to separate the materials to avoid accumulation, but also use the active rotation of the guide plate to enhance the turning effect, ensuring that the Trichosanthes kirilowii seeds can fully contact the heat source in both heating drums, reducing uneven heating in some areas, while reducing manual intervention costs and improving roasting efficiency. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application: Figure 1 This is a three-dimensional structural diagram of the entire utility model; Figure 2 This is a schematic diagram of the external connection structure of the electromagnetic heating drum of this utility model; Figure 3 This is a schematic diagram of the internal structure of the electromagnetic heating drum of this utility model; Figure 4 This is a schematic diagram of the connection structure between the electromagnetic heating drum and the guide bucket of this utility model; Figure 5 This is a schematic diagram of the rear structure of this utility model.

[0013] Figure label: 100. Frame; 101. Electromagnetic heating roller one; 102. Electromagnetic heating roller two; 103. Feed hopper; 104. Receiving box; 105. Opening; 200. Stirring mechanism; 201. Transmission ring; 202. U-shaped bin; 203. Connecting shaft; 204. Guide plate; 205. Spur gear; 206. Arc rack; 207. Motor; 208. Load-bearing shaft; 209. Connecting frame; 210. Ventilation hole; 211. Flow guide hopper; 212. Electric telescopic rod; 213. Sealing plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, a segmented roasting device for Trichosanthes kirilowii seeds.

[0016] Example 1: Combination Figures 1-5 As shown, the present invention provides a segmented roasting device for Trichosanthes kirilowii seeds, including a frame 100 serving as the carrier of the entire device. The frame 100 contains an electromagnetic heating drum 101 and an electromagnetic heating drum 102. The electromagnetic heating drum 101 is located above the electromagnetic heating drum 102. Both the electromagnetic heating drum 101 and the electromagnetic heating drum 102 are equipped with a stirring mechanism 200. The electromagnetic heating drum 101 and the electromagnetic heating drum 102 are respectively set to low temperature and high temperature. First, the Trichosanthes kirilowii seeds are introduced into the electromagnetic heating drum 101 for low-temperature roasting. After low-temperature roasting, they are introduced into the electromagnetic heating drum 102 for high-temperature roasting. After high-temperature processing, the Trichosanthes kirilowii seeds are removed. This simultaneously achieves a continuous segmented process of "low-temperature pretreatment to high-temperature roasting," avoiding the cumbersome operation of repeatedly adjusting the temperature of a traditional single drum and improving roasting efficiency. The stirring mechanism 200 includes a motor 207 fixedly mounted within the frame 100. A load-bearing shaft 208 is fixedly connected to the output end of the motor 207. A connecting frame 209 is fixedly connected to the load-bearing shaft 208, and a transmission ring 201 is fixedly connected to the connecting frame 209. The transmission ring 201 is adapted to the electromagnetic heating drum 101. Multiple U-shaped chambers 202 arranged in a ring are fixedly connected to the transmission ring 201. The electromagnetic heating drum 101 has an inlet and an outlet on its upper and lower sides, respectively. A sealing plate 213 is provided at the outlet. When the motor 207 starts, it drives the load-bearing shaft 208 to rotate. The load-bearing shaft 208 drives the transmission ring 201 to rotate via the connecting frame 209. The multiple U-shaped compartments 202 create multiple spaces within the electromagnetic heating drum 101 and the transmission ring 201. Trichosanthes seeds are then placed into these spaces sequentially. As the transmission ring 201 rotates, the seeds automatically tumble under gravity. The multiple annularly distributed U-shaped compartments 202 on the transmission ring 201 divide the interior of the electromagnetic heating drum 101 into independent small spaces, dispersing the seeds within each compartment. This prevents the material from clumping together inside the drum and ensures that each seed is heated against the inner wall of the drum, solving the problem of insufficient heating in the middle and easy scorching of the edges in traditional roasted nuts.

[0017] Specifically, a guide bucket 211 is installed between the electromagnetic heating drum 101 and the electromagnetic heating drum 202. Multiple ventilation holes 210 are opened on the transmission ring 201, which can make the hot air circulation in the drum more uniform, avoid the material temperature deviation caused by local hot air retention, and on the other hand, can timely discharge the moisture generated during the material roasting process, prevent the Trichosanthes kirilowii seeds from "returning to dampness after roasting" due to moisture accumulation, and ensure the crispness and storage stability of the final product.

[0018] Furthermore, a connecting shaft 203 is rotatably mounted on the transmission ring 201. A guide plate 204 adapted to the U-shaped bin 202 is fixedly connected to the connecting shaft 203. A spur gear 205 is fixedly connected to the end of the connecting shaft 203. An arc-shaped rack 206 meshing with the spur gear 205 is fixedly connected inside the frame 100. Multiple connecting shafts 203 rotate in a ring with the transmission ring 201. The spur gear 205 on the connecting shaft 203 contacts the arc-shaped rack 206, which can drive the guide plate 204 on the connecting shaft 203 to rotate. This can improve the quality of turning over the gourd seeds. Compared with simply relying on gravity to turn over, the active rotation of the guide plate 204 can further stir the gourd seeds in the U-shaped bin 202, ensuring that the material is turned over without dead corners in the drum, completely solving the problem of uneven heating of local materials, and improving the quality of turning over and the uniformity of heating.

[0019] An electric telescopic rod 212 is fixedly mounted on the electromagnetic heating roller 101. The free end of the electric telescopic rod 212 is connected to the sealing plate 213. An opening 105 corresponding to the sealing plate 213 is opened on the back of the frame 100. After processing is completed, the electric telescopic rod 212 is started to extend its free end, which then drives the sealing plate 213 to move and open the discharge port, so that the gourd seeds can be discharged.

[0020] As can be seen from the embodiments, the automatic turning of materials can be achieved without additional manual intervention, reducing labor costs. At the same time, the turning process is gentle, which can reduce the damage rate of the Trichosanthes kirilowii seed shells.

[0021] Example 2: Combination Figure 1 and Figure 2 As shown, based on Example 1, the stir-frying mechanism 200 on the electromagnetic heating drum 101 and the stir-frying mechanism 200 on the electromagnetic heating drum 202 have the same structure and installation position. This avoids the problem of "uniform stirring at low temperature and insufficient stirring at high temperature" or vice versa due to differences in the mechanism, ensuring that the Trichosanthes kirilowii seeds are heated evenly and stably during the whole-segment stir-frying process, and further improving the batch consistency of product ripeness and crispness.

[0022] Specifically, a receiving box 104 is provided below the discharge port of the electromagnetic heating roller 2 102. A feeding bin 103 connected to the electromagnetic heating roller 1 101 is fixed on the frame 100. The gourd seeds are put into the electromagnetic heating roller 1 101 through the feeding bin 103, and the discharge port of the electromagnetic heating roller 2 102 is opened, so that the processed gourd seeds fall into the receiving box 104.

[0023] As can be seen from the above embodiments: First, the seeds of Trichosanthes kirilowii to be roasted are introduced into the electromagnetic heating drum 101, which is located above the frame 100 and pre-set to a low temperature state, through the feeding bin 103 fixed on the frame 100. Then, the stirring mechanism 200 on the electromagnetic heating drum 101 is started: the motor 207 starts to drive the load-bearing shaft 208 to rotate, and the load-bearing shaft 208 drives the transmission ring 201 to rotate through the connecting frame 209. The multiple U-shaped bins 20 on the transmission ring 201... 2. The electromagnetic heating drum 101 is divided into multiple spaces. The trichosanthes seeds rotate within these spaces with the drive ring 201 and are automatically turned by gravity. Simultaneously, the connecting shaft 203 on the drive ring 201 rotates in a ring. The spur gear 205 at the end of the connecting shaft 203 meshes with the arc-shaped rack 206 fixed inside the frame 100, driving the guide plate 204 on the connecting shaft 203, which is adapted to the U-shaped bin 202, to rotate, further improving the turning quality of the trichosanthes seeds. The trichosanthes seeds are thoroughly roasted at a low temperature inside the electromagnetic heating drum 101. After the low-temperature roasting is completed, the electric telescopic rod 212 fixed on the electromagnetic heating drum 101 is activated. The free end of the electric telescopic rod 212 extends, causing the sealing plate 213 connected to it to move, opening the discharge port of the electromagnetic heating drum 101. The trichosanthes seeds are then guided into the electromagnetic heating drum 202, which is located below and pre-set to a high temperature state, through the guide bucket 211 installed between the electromagnetic heating drum 101 and the electromagnetic heating drum 202. Subsequently, the stirring mechanism 200 on the electromagnetic heating drum 202, which has the same structure and installation position as the electromagnetic heating drum 101, is activated to thoroughly stir and complete the high-temperature roasting inside the electromagnetic heating drum 202. After the high-temperature roasting is completed, the discharge port of the electromagnetic heating drum 202 is opened, and the processed trichosanthes seeds fall from the discharge port into the receiving box 104 set below, completing the entire trichosanthes seed segmented roasting process.

[0024] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A segmented roasting device for Trichosanthes kirilowii seeds, comprising a frame (100) serving as the carrier of the entire device, characterized in that: The frame (100) is equipped with an electromagnetic heating drum one (101) and an electromagnetic heating drum two (102). The electromagnetic heating drum one (101) is located above the electromagnetic heating drum two (102) and is used to stir-fry the Trichosanthes kirilowii seeds at different temperatures. Both the electromagnetic heating drum one (101) and the electromagnetic heating drum two (102) are equipped with a stir-frying mechanism (200). The stir-frying mechanism (200) includes a motor (207) fixed in the frame (100). The output end of the motor (207) is fixedly connected to a load-bearing shaft (208). A connecting frame (209) is fixedly connected to the load-bearing shaft (208). A transmission ring (201) is fixedly connected to the connecting frame (209). The transmission ring (201) is adapted to the electromagnetic heating drum (101). Multiple U-shaped chambers (202) arranged in a ring are fixedly connected to the transmission ring (201). The upper and lower sides of the electromagnetic heating drum (101) are respectively provided with a feed inlet and a discharge outlet. A sealing plate (213) is provided at the discharge outlet.

2. The trichosanthes seed segmented roasting equipment according to claim 1, characterized in that: A guide bucket (211) is connected between the electromagnetic heating drum one (101) and the electromagnetic heating drum two (102), and multiple ventilation holes (210) are provided on the transmission ring (201).

3. The trichosanthes seed segmented roasting equipment according to claim 1, characterized in that: A connecting shaft (203) is rotatably mounted on the transmission ring (201). A guide plate (204) adapted to the U-shaped bin (202) is fixedly connected to the connecting shaft (203). A spur gear (205) is fixedly connected to the end of the connecting shaft (203). An arc-shaped rack (206) meshing with the spur gear (205) is fixedly connected inside the frame (100).

4. The trichosanthes seed segmented roasting equipment according to claim 1, characterized in that: An electric telescopic rod (212) is fixedly mounted on the electromagnetic heating drum (101). The free end of the electric telescopic rod (212) is connected to the sealing plate (213). An opening (105) corresponding to the sealing plate (213) is opened on the back of the frame (100).

5. The trichosanthes seed segmented roasting equipment according to claim 1, characterized in that: The stir-frying mechanism (200) on the electromagnetic heating drum one (101) and the stir-frying mechanism (200) on the electromagnetic heating drum two (102) have the same structure and installation position.

6. The trichosanthes seed segmented roasting equipment according to claim 1, characterized in that: The discharge port of the second electromagnetic heating drum (102) is provided with a receiving box (104), and the frame (100) is fixed with a feeding bin (103) that is connected to the first electromagnetic heating drum (101).

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