Diluent rectification device

Abstract

The utility model discloses diluent rectification device relates to environmental protection equipment technical field, including bottom plate and filter component, filter component sets up on bottom plate, and the raw material box, feed pump, mounting bracket and reboiler are installed on the bottom plate, and the inside installation of mounting bracket has rectification device main part, and filter component includes the shell of installing on bottom plate, and the inside installation of shell has fixed block, and fixed block's inside is connected with a plurality of telescopic links. The device filter component in telescopic link, reset spring, clamping block and the cooperation of card slot realize filter core quick assembly and disassembly, and high -efficient intercept solid particle, flocculate and so on impurity in raw material, can avoid impurity deposition scale, adhesion tower board or filler, guarantee heat transfer efficiency and gas -liquid passage unobstructed, thereby reduce energy consumption, maintain rectification balance, stable separation efficiency and purification purity, modular structure and convenient core replacement design can also guarantee the filtration continuity, and daily maintenance overhaul is convenient.

Description

Technical Field

[0001] This utility model relates to the field of environmental protection equipment technology, and in particular to a diluent distillation device. Background Technology

[0002] The diluent also functions as a cleaning agent, effectively removing esters adhering to the panel surface. However, as the cleaning process continues, the diluent gradually becomes saturated. At this point, the saturated diluent not only contains dissolved target contaminants such as esters but also contains light impurities, resulting in a significant decrease in its cleaning performance. Therefore, it must be recycled. This recycling process mainly consists of two core steps: distillation and purification. The former mainly separates and removes solid residues and some high-boiling-point impurities from the system, laying the foundation for subsequent purification. The latter, through precise control of temperature and pressure, utilizes the differences in boiling points of the components to achieve efficient separation of esters from the diluent, ultimately obtaining a diluent with a purity that meets the requirements for reuse.

[0003] However, existing diluent distillation equipment generally lacks necessary filtration components before the raw material enters the distillation equipment. This results in impurities such as solid particles and flocculents mixed in the saturated diluent directly entering the distillation and rectification system. These impurities will deposit and form scale in the distillation vessel, weakening the heat transfer efficiency of the equipment and forcing the system to consume more energy to maintain operation. Subsequently, impurities that are not intercepted may also adhere to the surface of the trays or packing of the distillation column, blocking key gas-liquid contact channels and directly disrupting the distillation equilibrium state in the column. Ultimately, this will cause a sharp drop in separation efficiency, resulting in the purified diluent failing to meet the standard requirements. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a diluent distillation apparatus that can intercept impurities such as solid particles and flocculents in the raw materials, preventing them from depositing and scaling in the distillation vessel and disrupting the distillation balance, thus ensuring the quality of the diluent.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a diluent distillation apparatus, comprising a base plate and a filter assembly, wherein the filter assembly is disposed on the base plate, and a raw material tank, a feed pump, a mounting frame, and a reboiler are mounted on the base plate. The main body of the distillation apparatus is mounted inside the mounting frame. The filter assembly includes a housing mounted on the base plate, and a fixing block is installed inside the housing. Multiple telescopic rods are connected inside the fixing block, and a return spring is sleeved on the outer wall of each telescopic rod. The telescopic ends of the multiple telescopic rods are connected to a locking block. A locking groove is provided inside the housing, and a filter element is locked inside the locking block and the locking groove.

[0006] As a further technical solution of this utility model, the outlet of the raw material tank is connected to a first connecting pipe, the end of the first connecting pipe away from the raw material tank is connected to the inlet of the filter assembly, and the outlet of the filter assembly is connected to a second connecting pipe, the end of the second connecting pipe away from the outlet of the filter assembly is connected to the input end of the feed pump.

[0007] As a further technical solution of this utility model, the output end of the feed pump is connected to a third connecting pipe, and the end of the third connecting pipe away from the feed pump is connected to the outer wall of the main body of the distillation device. A support plate is installed on the outer wall of the main body of the distillation device, and a reinforcing plate is connected to the bottom surface of the support plate.

[0008] As a further technical solution of this utility model, two support blocks and a separator are installed on the support plate, and a condenser is installed on both support blocks. A first connecting pipe is connected to the main body of the distillation device, and the end of the first connecting pipe away from the main body of the distillation device is connected to the outer wall of the condenser.

[0009] As a further technical solution of this utility model, the separator and the condenser are connected by a conveying pipe, and the outer wall of the conveying separator is connected to a reflux pipe and a light group collection pipe. The end of the reflux pipe away from the separator is connected to the outer wall of the main body of the distillation device.

[0010] As a further technical solution of this utility model, the bottom surface of the main body of the distillation apparatus is connected to a second connecting pipe, and the end of the second connecting pipe away from the main body of the distillation apparatus is connected to the outer wall of the reboiler. The outer wall of the reboiler is connected to a return gas pipe and a recombinant collection pipe, and the end of the return gas pipe away from the reboiler is connected to the outer wall of the main body of the distillation apparatus.

[0011] As a further technical solution of this utility model, a feeding hopper is connected to the raw material box, and a scale pattern and a controller are installed on the outer wall of the raw material box.

[0012] This invention provides a diluent distillation apparatus, which has the following advantages compared with the prior art:

[0013] The diluent distillation unit designed in this way achieves rapid filter element installation and removal through the cooperation of telescopic rods, return springs, and locking blocks and slots in the filter assembly. It can efficiently intercept solid particles, flocculent matter and other impurities in the raw material, reducing the risk of impurities entering the subsequent system. Through the orderly connection of the first to third connecting pipes, the raw material is accurately delivered to the main body of the distillation unit by the feed pump, which can prevent impurities from depositing and scaling in the distillation kettle, maintain good heat transfer efficiency of the equipment to reduce system energy consumption, and at the same time prevent impurities from adhering to the surface of the distillation column plates or packing, and ensure unobstructed gas-liquid contact channels, thereby maintaining the distillation balance in the column, stabilizing the separation efficiency and improving the purity of the diluent. Moreover, the modular connection structure and the easy-to-replace filter element design not only ensure the continuity of filtration effect, but also facilitate the daily maintenance and repair of the equipment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the internal structure of a diluent distillation apparatus;

[0015] Figure 2 This is a three-dimensional structural diagram of a diluent distillation apparatus;

[0016] Figure 3 This is a schematic diagram of the internal structure of the filter assembly in a diluent distillation unit.

[0017] Figure 4 A three-dimensional structural diagram of the condenser in a diluent distillation unit;

[0018] Figure 5 This is a three-dimensional structural diagram of the reboiler in a diluent distillation unit.

[0019] In the diagram: 1. Base plate; 2. Filter assembly; 201. Outer shell; 202. Fixing block; 203. Telescopic rod; 204. Return spring; 205. Locking block; 206. Locking slot; 207. Filter element; 3. Raw material box; 4. Feed pump; 5. Mounting frame; 6. Main body of distillation unit; 7. First connecting pipe; 8. Second connecting pipe; 9. Third connecting pipe; 10. Support plate; 11. Reinforcing plate; 12. Support block; 13. Condenser; 14. First connecting pipe; 15. Separator; 16. Reflux pipe; 17. Light group collection pipe; 18. Reboiler; 19. Second connecting pipe; 20. Return gas pipe; 21. Recombination collection pipe; 22. Feed hopper; 23. Scale markings; 24. Controller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 This utility model provides a technical solution for a diluent distillation apparatus, comprising a base plate 1 and a filter assembly 2. The base plate 1 serves as the supporting foundation of the apparatus, providing a stable mounting platform for core components such as the filter assembly 2, raw material tank 3, feed pump 4, mounting frame 5, and reboiler 18, achieving integrated layout of each component and ensuring the overall structural stability of the equipment. The filter assembly 2 is mounted on the base plate 1, on which the raw material tank 3, feed pump 4, mounting frame 5, and reboiler 18 are installed. The main body of the distillation apparatus 6 is installed inside the mounting frame 5, which provides fixation and support for the main body of the distillation apparatus 6. The frame structure provides suitable installation space for the main body of the distillation apparatus 6, ensuring its stable posture during distillation and preventing equipment vibration from affecting the distillation effect. The filter assembly 2 includes a housing 201 mounted on the base plate 1, with a fixing block installed inside the housing 201. 202. The fixed block 202 has multiple telescopic rods 203 connected internally. The telescopic rods 203 work with the return springs 204 to achieve telescopic movement. When the filter element 207 is installed, they are compressed and contracted, so that the locking block 205 fits the installation position of the filter element 207. After installation, the elastic return pushes the locking block 205 into the locking groove 206, providing a fixing force for the filter element 207. The outer wall of each telescopic rod 203 is fitted with a return spring 204. The return spring 204 uses the elastic deformation characteristics to provide power for the telescopic movement of the telescopic rod 203. During the installation and removal of the filter element 207, the locking block 205 is automatically reset and locked, ensuring that the filter element 207 is quickly fixed and removed. The telescopic ends of multiple telescopic rods 203 are connected to the locking block 205. The inside of the outer shell 201 has a locking groove 206. The inside of the locking block 205 and the locking groove 206 are used to lock the filter element 207.

[0022] The outlet of the raw material tank 3 is connected to a first connecting pipe 7. The end of the first connecting pipe 7 away from the raw material tank 3 is connected to the inlet of the filter assembly 2. The outlet of the filter assembly 2 is connected to a second connecting pipe 8. The end of the second connecting pipe 8 away from the outlet of the filter assembly 2 is connected to the input end of the feed pump 4. The output end of the feed pump 4 is connected to a third connecting pipe 9. The end of the third connecting pipe 9 away from the feed pump 4 is connected to the outer wall of the distillation device body 6. A support plate 10 is installed on the outer wall of the distillation device body 6. A reinforcing plate 11 is connected to the bottom surface of the support plate 10.

[0023] Two support blocks 12 and a separator 15 are installed on the support plate 10. The separator 15 uses existing technology to receive the condensate transported by the condenser 13 through the conveying pipe, and performs component distribution on it to provide precise materials for the reflux and collection process, ensuring the purity of the light components. The two support blocks 12 are jointly equipped with the condenser 13, which uses existing technology to cool the light component vapor transported by the first connecting pipe 14 into a liquid state through heat exchange, providing conditions for subsequent separation and collection. It is a key device for realizing gas-liquid conversion. The main body 6 of the distillation unit is connected to the first connecting pipe 14. The end of the first connecting pipe 14 away from the main body 6 of the distillation unit is connected to the outer wall of the condenser 13. The separator 15 is connected to the condenser 13 through the conveying pipe. The outer wall of the conveying separator 15 is connected to the reflux pipe 16 and the light component collection pipe 17. The end of the reflux pipe 16 away from the separator 15 is connected to the outer wall of the main body 6 of the distillation unit.

[0024] The bottom surface of the main body 6 of the distillation unit is connected to a second connecting pipe 19. The end of the second connecting pipe 19 away from the main body 6 of the distillation unit is connected to the outer wall of the reboiler 18. The reboiler 18 adopts existing technology to provide a heat source for the main body 6 of the distillation unit. The material is partially vaporized by heating, and the generated steam is returned to the tower to participate in gas-liquid mass transfer. It is the core energy component for maintaining distillation balance and separation efficiency. The outer wall of the reboiler 18 is connected to a return gas pipe 20 and a recombinant collection pipe 21. The end of the return gas pipe 20 away from the reboiler 18 is connected to the outer wall of the main body 6 of the distillation unit.

[0025] The raw material box 3 is connected to the feed hopper 22, and the outer wall of the raw material box 3 is equipped with a scale pattern 23 and a controller 24.

[0026] The working principle of this utility model is as follows: During use, the raw material is added to the raw material box 3 through the feed hopper 22. The operator can observe the amount of raw material through the scale markings 23 and control the operation of the equipment through the controller 24. The raw material in the raw material box 3 enters the filter assembly 2 through the first connecting pipe 7. The filter element 207 inside the outer shell 201 is fixed by the locking block 205 and the locking slot 206. The telescopic rod 203 and the return spring 204 facilitate its disassembly and replacement. It intercepts impurities such as solid particles and flocculent matter. The filtered raw material enters the feed pump 4 through the second connecting pipe 8. After being pressurized by the feed pump 4, it is transported to the main body of the distillation device 6 through the third connecting pipe 9. The material at the bottom of the distillation unit 6 enters the reboiler 18 through the second connecting pipe 19. The reboiler 18 heats the material to partially vaporize it. The generated steam returns to the main body of the distillation unit 6 through the return pipe 20. The heavy components are discharged and collected through the heavy component collection pipe 21. The rising steam in the main body of the distillation unit 6 enters the condenser 13 through the first connecting pipe 14. It is supported by the support plate 10 and the support block 12. The reinforcing plate 11 enhances the stability. After being condensed into liquid, it enters the separator 15. The separator 15 separates the condensate. Part of the liquid returns to the main body of the distillation unit 6 through the return pipe 16 to participate in the distillation. The light components are discharged and collected through the light component collection pipe 17, thus completing the distillation and purification process of the diluent.

[0027] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A diluent distillation apparatus, characterized in that, The device includes a base plate (1) and a filter assembly (2). The filter assembly (2) is mounted on the base plate (1). The base plate (1) is equipped with a raw material box (3), a feed pump (4), a mounting frame (5), and a reboiler (18). The main body of the distillation unit (6) is installed inside the mounting frame (5). The filter assembly (2) includes a housing (201) mounted on the base plate (1). A fixing block (202) is installed inside the housing (201). Multiple telescopic rods (203) are connected inside the fixing block (202). A return spring (204) is sleeved on the outer wall of each telescopic rod (203). The telescopic ends of the multiple telescopic rods (203) are connected to a locking block (205). A locking groove (206) is opened inside the housing (201). A filter element (207) is locked inside the locking block (205) and the locking groove (206).

2. The diluent distillation apparatus according to claim 1, characterized in that, The outlet of the raw material tank (3) is connected to a first connecting pipe (7). The end of the first connecting pipe (7) away from the raw material tank (3) is connected to the inlet of the filter assembly (2). The outlet of the filter assembly (2) is connected to a second connecting pipe (8). The end of the second connecting pipe (8) away from the outlet of the filter assembly (2) is connected to the input end of the feed pump (4).

3. The diluent distillation apparatus according to claim 2, characterized in that, The output end of the feed pump (4) is connected to a third connecting pipe (9). The end of the third connecting pipe (9) away from the feed pump (4) is connected to the outer wall of the main body (6) of the distillation device. A support plate (10) is installed on the outer wall of the main body (6) of the distillation device. A reinforcing plate (11) is connected to the bottom surface of the support plate (10).

4. The diluent distillation apparatus according to claim 3, characterized in that, Two support blocks (12) and a separator (15) are installed on the support plate (10). A condenser (13) is installed on both support blocks (12). A first connecting pipe (14) is connected to the main body (6) of the distillation device. The end of the first connecting pipe (14) away from the main body (6) of the distillation device is connected to the outer wall of the condenser (13).

5. The diluent distillation apparatus according to claim 4, characterized in that, The separator (15) and the condenser (13) are connected by a conveying pipe. The outer wall of the conveying separator (15) is connected to a reflux pipe (16) and a light group collection pipe (17). The end of the reflux pipe (16) away from the separator (15) is connected to the outer wall of the main body (6) of the distillation unit.

6. The diluent distillation apparatus according to claim 1, characterized in that, The bottom surface of the main body (6) of the distillation apparatus is connected to a second connecting pipe (19). The end of the second connecting pipe (19) away from the main body (6) of the distillation apparatus is connected to the outer wall of the reboiler (18). The outer wall of the reboiler (18) is connected to a return gas pipe (20) and a recombinant collection pipe (21). The end of the return gas pipe (20) away from the reboiler (18) is connected to the outer wall of the main body (6) of the distillation apparatus.

7. The diluent distillation apparatus according to claim 1, characterized in that, The raw material box (3) is connected to the feed hopper (22), and the outer wall of the raw material box (3) is equipped with a scale pattern (23) and a controller (24).

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