Bone oil product settling cylinder
Patent Information
- Application Number
- CN202522314403.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]现有的静置分离设备,物料中大量的固体杂质会沉降在分离缸底部,占据有效容积,并需要频繁排渣,劳动强度大;其次,细微的悬浮颗粒会延缓油水分离速度,导致静置时间长达数小时甚至更久,效率低下;因此,需要提供一种骨油产品静置分离缸来解决上述的技术问题
本实用新型通过导流筒、导流板和过滤斗,使缓冲后的液体经过自上而下、孔径逐级减小的过滤斗,实现对不同粒径杂质的过滤,使得进入主分离缸的物料极其洁净,大大减轻了主缸的分离负担,而且缩短了静置时间,提高了分离的效率。
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Figure CN224777468U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of food processing technology, specifically relating to a static separation tank for bone oil products. Background Technology
[0002] In the food processing industry, such as bone broth and animal fat refining, it is often necessary to separate the mixture obtained after boiling (containing bone oil, water, and solid impurities) to obtain pure bone oil products. The static separation method is a traditional method that utilizes the density difference between oil, water, and residue to achieve gravity stratification.
[0003] In existing static separation equipment, a large amount of solid impurities in the material settle at the bottom of the separation cylinder, occupying the effective volume and requiring frequent slag removal, which is labor-intensive. Secondly, fine suspended particles slow down the oil-water separation speed, resulting in a static time of several hours or even longer, which is inefficient. Therefore, there is a need to provide a static separation cylinder for bone oil products to solve the above-mentioned technical problems. Utility Model Content
[0004] To address the problems mentioned in the background section, this invention provides a bone oil product settling and separating tank. This tank pre-treats the broth, ensuring the material entering the main separating tank is extremely clean, significantly reducing the separation load on the tank, shortening the settling time, and improving efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a bone oil product static separation tank, including a separation tank and an inlet pipe, wherein the separation tank and the inlet pipe are connected by a pretreatment mechanism, the pretreatment mechanism including a pretreatment tank, a guide cylinder fixedly connected to the middle of the pretreatment tank, a guide plate fixedly connected inside the guide cylinder, a filter frame slidably connected to the pretreatment tank on the outside of the guide cylinder, and filter buckets arrayed along the axial direction of the guide cylinder on the filter frame.
[0006] Preferably, the top of the pretreatment tank is detachably connected to a tank cover, and the outlet of the pretreatment tank is connected to the inlet of the separation cylinder through an outlet pipe.
[0007] Preferably, a feed pipe is fixedly connected to one side of the bottom of the guide tube, the feed pipe extends through to the outside of the pretreatment tank and is connected to the liquid inlet pipe, and an outlet is provided at the top of the guide tube.
[0008] Preferably, the guide plate has a spiral structure.
[0009] Preferably, the filter frame includes a base and a top seat, and a plurality of side rods are arranged in an array between the base and the top seat. One end of each side rod is fixedly connected to the base, and the other end of each side rod movably passes through a movable groove provided on the top seat. Nuts are threadedly connected to both sides of each side rod on the top seat.
[0010] Preferably, a first sealing ring is fixedly connected to the side of the base and top seat that is in contact with the inner wall of the pretreatment tank.
[0011] Preferably, the filter bucket includes an mounting ring and a mesh plate. The mesh plate is fixedly connected to the lower part of the mounting ring, and a sliding sleeve corresponding to the side rod is fixedly connected to the outer side of the mounting ring. The sliding sleeve is slidably sleeved on the side rod.
[0012] Preferably, a second sealing ring is fixedly connected to the inner wall of the end of the mesh plate that slides with the guide tube.
[0013] Preferably, the mesh plate has a conical structure, and the diameter of the mesh holes in the plurality of mesh plates decreases from top to bottom.
[0014] Compared with the prior art, the beneficial effects of this utility model are: This invention uses a guide tube, a guide plate, and a filter bucket to filter impurities of different particle sizes by passing the buffered liquid through the filter bucket with progressively smaller pore sizes from top to bottom. This makes the material entering the main separation cylinder extremely clean, greatly reducing the separation burden on the main cylinder, shortening the settling time, and improving the separation efficiency. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic cross-sectional view of the pretreatment tank of this utility model; Figure 3 This is a three-dimensional structural diagram of the filter frame of this utility model; Figure 4 This is a schematic diagram of the main structure of the filter frame of this utility model; In the diagram: 1. Separation cylinder; 2. Inlet pipe; 3. Pretreatment tank; 4. Guide tube; 5. Guide plate; 6. Filter frame; 61. Base; 62. Top seat; 63. Side rod; 64. Nut; 65. First sealing ring; 7. Filter hopper; 71. Mounting ring; 72. Mesh plate; 73. Sliding sleeve; 74. Second sealing ring; 8. Tank cover; 9. Outlet pipe; 10. Feed pipe; 11. Outlet. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example Please see Figure 1-4 This embodiment provides the following technical solution: a bone oil product static separation tank, including a separation tank 1 and a liquid inlet pipe 2.
[0018] The separation cylinder 1 is connected to the liquid inlet pipe 2 via a pretreatment mechanism, which includes a pretreatment tank 3. A guide cylinder 4 is fixedly connected to the center of the pretreatment tank 3, and a guide plate 5 is fixedly connected inside the guide cylinder 4. The guide plate 5 has a spiral structure. A filter frame 6 is slidably connected to the pretreatment tank 3 on the outside of the guide cylinder 4. Filter buckets 7 are arrayed along the axial direction of the guide cylinder 4 on the filter frame 6. Through the guide cylinder 4, the guide plate 5, and the filter buckets 7, the buffered liquid passes through the filter buckets 7, which have progressively smaller pore sizes from top to bottom, thus filtering impurities of different particle sizes. This makes the material entering the main separation cylinder 1 extremely clean, greatly reducing the separation burden on the main cylinder, shortening the settling time, and improving the separation efficiency.
[0019] The top of the pretreatment tank 3 is detachably connected to a tank cover 8. In some embodiments, the tank cover 8 is fixedly connected to the pretreatment tank 3 by bolts, which facilitates the subsequent removal of the filter frame 6 from the pretreatment tank 3 and cleaning or replacement of the filter bucket 7 on the filter frame 6.
[0020] The outlet 11 of the pretreatment tank 3 is connected to the inlet of the separation tank 1 through the outlet pipe 9, so that the pretreated soup can enter the interior of the separation tank 1.
[0021] A feed pipe 10 is fixedly connected to one side of the bottom of the guide tube 4. The feed pipe 10 extends through the pretreatment tank 3 and is connected to the liquid inlet pipe 2. An outlet 11 is provided at the top of the guide tube 4. Through the feed pipe 10 and the outlet 11, the liquid can enter the guide tube 4 and flow upward along the spiral channel, which has a buffering effect on the material entering the guide tube 4.
[0022] The filter frame 6 includes a base 61 and a top seat 62. Multiple side rods 63 are arranged in an array between the base 61 and the top seat 62. The top end of the side rod 63 is fixedly connected to the base 61, and the bottom end of the side rod 63 moves through the movable groove provided on the top seat 62. Nuts 64 are threadedly connected to the side rod 63 on both the upper and lower sides of the top seat 62. The filter frame 6 can be easily assembled and disassembled through the base 61, the top seat 62 and the side rods 63.
[0023] A first sealing ring 65 is fixedly connected to the side of the base 61 and the top seat 62 that is in contact with the inner wall of the pretreatment tank 3. The first sealing ring 65 increases the sealing between the outer wall of the filter frame 6 and the inner wall of the pretreatment tank 3 after the filter frame 6 is installed inside the pretreatment tank 3.
[0024] The filter hopper 7 includes an mounting ring 71 and a screen plate 72. The screen plate 72 is fixedly connected to the lower part of the mounting ring 71. A sliding sleeve 73 corresponding to the side rod 63 is fixedly connected to the outer side of the mounting ring 71. The sliding sleeve 73 is slidably sleeved on the side rod 63. Through the sliding sleeve 73, it is easy to slide multiple mounting rings 71 sequentially onto the side rod 63. With the cooperation of the base 61 and the top seat 62, multiple sliding sleeves 73 and the filter hopper 7 are clamped and fixedly connected to the mounting frame, thereby facilitating the replacement and cleaning of the filter hopper 7.
[0025] A second sealing ring 74 is fixedly connected to the inner wall of the end of the mesh plate 72 that slides with the guide cylinder 4. The second sealing ring 74 improves the sealing between the filter bucket 7 and the guide cylinder 4.
[0026] The mesh plate 72 has a conical structure, and the aperture of the mesh holes on multiple mesh plates 72 decreases from top to bottom, which can gradually filter the liquid overflowing from the guide tube 4.
[0027] The working principle of this utility model is as follows: After the liquid undergoes gas-liquid separation, it is pumped into the pretreatment tank 3 by a liquid pump. The liquid then enters the guide cylinder 4 through the feed tank and rises spirally along the spiral channel until it overflows from the guide cylinder 4 and enters the uppermost filter hopper 7. The liquid then passes through the mesh on the filter hopper 7 and enters the next stage filter hopper 7. After multi-stage filtration, the liquid enters the separation tank 1 through the liquid outlet pipe 9, where it undergoes natural sedimentation and the oil, sludge, and liquid naturally separate into layers.
[0028] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A bone oil product settling and separation tank, characterized in that: It includes a separation cylinder (1) and an inlet pipe (2). The separation cylinder (1) and the inlet pipe (2) are connected by a pretreatment mechanism. The pretreatment mechanism includes a pretreatment tank (3). A guide cylinder (4) is fixedly connected to the middle of the pretreatment tank (3). A guide plate (5) is fixedly connected inside the guide cylinder (4). A filter frame (6) is provided on the outside of the guide cylinder (4) and is slidably connected to the pretreatment tank (3). Filter buckets (7) are arrayed on the filter frame (6) along the axial direction of the guide cylinder (4).
2. The bone oil product settling and separation tank according to claim 1, characterized in that: The top of the pretreatment tank (3) is detachably connected to a tank cover (8), and the outlet (11) of the pretreatment tank (3) is connected to the inlet of the separation cylinder (1) through an outlet pipe (9).
3. The bone oil product settling and separation tank according to claim 1, characterized in that: A feed pipe (10) is fixedly connected to one side of the bottom of the guide tube (4). The feed pipe (10) extends through to the outside of the pretreatment tank (3) and is connected to the liquid inlet pipe (2). An outlet (11) is provided at the top of the guide tube (4).
4. The bone oil product settling and separation tank according to claim 1, characterized in that: The guide plate (5) has a spiral structure.
5. The bone oil product settling and separation tank according to claim 1, characterized in that: The filter frame (6) includes a base (61) and a top seat (62). Multiple side rods (63) are arranged in an array between the base (61) and the top seat (62). One end of the side rod (63) is fixedly connected to the base (61), and the other end of the side rod (63) moves through the movable groove provided on the top seat (62). Nuts (64) are threadedly connected to both sides of the side rod (63) on the top seat (62).
6. The bone oil product settling and separating tank according to claim 5, characterized in that: The base (61) and the top seat (62) are both fixedly connected with a first sealing ring (65) on the side that is in contact with the inner wall of the pretreatment tank (3).
7. The bone oil product settling and separation tank according to claim 1, characterized in that: The filter bucket (7) includes an installation ring (71) and a mesh plate (72). The mesh plate (72) is fixedly connected to the lower part of the installation ring (71). A sliding sleeve (73) corresponding to the side rod (63) is fixedly connected to the outer side of the installation ring (71). The sliding sleeve (73) is slidably sleeved on the side rod (63).
8. The bone oil product settling and separation tank according to claim 7, characterized in that: A second sealing ring (74) is fixedly connected to the inner wall of one end of the mesh plate (72) that slides with the guide tube (4).
9. The bone oil product settling and separation tank according to claim 7, characterized in that: The mesh plate (72) has a conical structure, and the aperture of the mesh holes on the multiple mesh plates (72) decreases from top to bottom.