Tea oil production filter press
Patent Information
- Application Number
- CN202522250480.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]现有的茶油压滤装置的主要缺陷在于,压滤后形成的滤饼内部仍残留较多茶油,这是由于压滤过程中压力分布不均或最终压力不足,未能将吸附于茶籽渣微孔中的油脂彻底分离,此外,滤饼含水率过高也会导致油脂黏度增大,加剧残留,这不仅直接降低了茶油的出油率,造成资源浪费和经济损失,残留的油脂还会随饼粕一同排出,影响后续综合利用
[0013]本实用新型通过侧置电机驱动传动杆一带动多组切片旋转粉碎滤饼,经筛板过滤后落入外框二中,外框二两端液压机驱动压板二次挤压滤渣,渗出的残油经滤布孔过滤后由侧导油管汇入主导油管,显著降低滤饼残油率,提升出油效率,电机与液压机分别通过固定板连接于压滤机构,内置及旋转切片协同实现滤饼充分破碎,强化油液提取效果。
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Figure CN224777489U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of natural tea oil production technology, and in particular to a pressure filter device for tea oil production. Background Technology
[0002] Tea oil filter presses are mainly used for solid-liquid separation of crude oil after pressing. By applying pressure, they trap tea seed residue, phospholipids and other solid impurities in the crude oil on the filter cloth, allowing pure tea oil to flow through the filter cloth. This process can effectively remove suspended solids, improve the transparency and quality of the oil, and extend its shelf life. It is one of the key steps in the production of refined tea oil.
[0003] The main drawback of existing tea oil pressing and filtration devices is that a significant amount of tea oil remains inside the filter cake after pressing. This is due to uneven pressure distribution or insufficient final pressure during the pressing process, which fails to completely separate the oil adsorbed in the micropores of the tea seed residue. In addition, excessively high moisture content in the filter cake can also increase the viscosity of the oil, exacerbating the residue. This not only directly reduces the oil yield of tea oil, causing resource waste and economic losses, but the residual oil will also be discharged along with the cake residue, affecting subsequent comprehensive utilization. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a pressure filter for tea oil production.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a filter press for tea oil production, comprising a crushing mechanism, the crushing mechanism comprising an outer frame, a motor disposed on one side of the outer frame, the motor being connected to a transmission rod, the transmission rod penetrating the outer frame, a slice being fitted into the transmission rod, a sieve plate disposed at the bottom of the outer frame, an outer frame two being connected to one end of the outer frame near the sieve plate, a hydraulic press disposed on one side of the outer frame two near the motor, the hydraulic press being connected to a transmission rod two, a pressure plate being connected to one end of the transmission rod two away from the hydraulic press, and filter cloth holes being opened on the other two sides of the outer frame two, excluding those near the hydraulic press.
[0006] In a preferred embodiment, the motor is mounted on a first fixed plate, the hydraulic press is mounted on a second fixed plate, the first fixed plate is connected to a filter press mechanism, and the filter press mechanism is connected to an oil storage tank.
[0007] In a preferred embodiment, the filter cloth holes are connected to side guide oil pipes, and the end of the side guide oil pipe away from the outer frame is connected to a main guide oil pipe.
[0008] In a preferred embodiment, multiple sets of slices are provided, and slices are also provided on the inner side of the outer frame.
[0009] In a preferred embodiment, the outer frame 2 is provided with multiple sets of filter cloth holes, and each filter cloth hole is connected to a side guide oil pipe.
[0010] In a preferred embodiment, both ends of the outer frame are provided with hydraulic presses, transmission rods, and pressure plates, and both sets of hydraulic presses are mounted on the fixed plate.
[0011] In a preferred embodiment, a filter screen is provided on the inner side of the filter cloth pores near the outer frame 2.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] This invention uses a side-mounted motor to drive a transmission rod to rotate and crush multiple sets of slices into a filter cake. After being filtered by a sieve plate, the cake falls into an outer frame. At both ends of the outer frame, hydraulic presses drive pressure plates to further crush the filter cake. The residual oil that seeps out is filtered through the filter cloth holes and then flows into the main oil pipe through the side guide oil pipe, significantly reducing the residual oil rate of the filter cake and improving the oil extraction efficiency. The motor and hydraulic press are respectively connected to the filter pressing mechanism through fixed plates. The built-in and rotating slices work together to fully crush the filter cake and enhance the oil extraction effect. Attached Figure Description
[0014] Figure 1 This utility model provides a structural schematic diagram of a filter press for tea oil production.
[0015] Figure 2 This utility model provides a schematic diagram of the pulverizing mechanism of a filter press for tea oil production.
[0016] Figure 3 A cross-sectional view of the crushing mechanism of a filter press for tea oil production provided by this utility model.
[0017] Figure 4 This utility model provides a schematic diagram of the secondary pressure filtration structure of a pressure filtration device for tea oil production.
[0018] Legend:
[0019] 1. Oil storage tank; 2. Filter press mechanism;
[0020] 3. Crushing mechanism; 31. Outer frame one; 311. Motor; 312. Slice; 313. Screen plate; 314. Fixing plate one; 315. Transmission rod one; 32. Outer frame two; 321. Hydraulic press; 322. Filter cloth hole; 323. Transmission rod two; 324. Pressure plate; 325. Fixing plate two; 33. Main oil pipe; 331. Side guide oil pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1
[0023] like Figure 1 - Figure 4 As shown, this utility model provides a technical solution: a filter press for tea oil production, including a crushing mechanism 3. The crushing mechanism 3 includes an outer frame 31, a motor 311 is arranged on the side of the outer frame 31, the motor 311 is connected to a transmission rod 315, the transmission rod 315 passes through the outer frame 31, and a slice 312 is embedded in the transmission rod 315. The motor 311 drives the transmission rod 315 to rotate, which in turn drives the slice 312 embedded in the transmission rod 315 to rotate, crushing the filter cake unloaded from the filter press 2. After being filtered through a sieve plate 313, the filter cake falls into the outer frame 32. A sieve plate 313 is arranged at the bottom of the outer frame 31. Outer frame 31 is connected to outer frame 32 near the screen plate 313. A hydraulic press 321 is installed on the side of outer frame 32 near the motor 311. The hydraulic press 321 is connected to transmission rod 323. A pressure plate 324 is connected to the end of transmission rod 323 away from the hydraulic press 321. Filter cloth holes 322 are opened on the other two sides of outer frame 32, except for the side closest to the hydraulic press 321. The filter residue after crushing and filtering is in outer frame 32. By starting the hydraulic press 321, the transmission rod 323 is driven to drive the pressure plate 324 to squeeze the filter residue, so that the tea oil remaining in the filter residue seeps out and flows into the side guide oil pipe 331 and finally into the main oil pipe 33.
[0024] In this embodiment, an outer frame 31 with a motor 311 on its side is provided, and a transmission rod 315 passes through the outer frame 31. A sieve plate 313 is provided at the bottom of the outer frame 31. The motor 311 drives the transmission rod 315 to rotate, which in turn drives the slices 312 embedded in the transmission rod 315 to rotate, crushing the filter cake unloaded from the filter press 2. After being filtered through the sieve plate 313, the filter cake falls into the outer frame 32. Both ends of the outer frame 32 are provided with hydraulic presses 321. The hydraulic presses 321 are connected to transmission rods 323. The transmission rods 323 drive the pressure plate 324 to work. The crushed and filtered filter residue is in the outer frame 32. By starting the hydraulic presses 321, the transmission rods 323 drive the pressure plate 324 to squeeze the filter residue, causing the residual tea oil in the filter residue to seep out and flow into the side guide oil pipe 331 and finally into the main oil pipe 33. This reduces the oil content in the filter cake after the first filter press and increases the oil yield.
[0025] Example 2
[0026] like Figure 1 - Figure 4 As shown, the motor 311 is mounted on the first fixing plate 314, and the hydraulic press 321 is mounted on the second fixing plate 325. The first fixing plate 314 and the second fixing plate 325 are connected to the filter press mechanism 2 to fix the motor 311 and the hydraulic press 321. The filter press mechanism 2 is connected to the oil storage tank 1, and the filter cloth holes 322 are connected to the side guide oil pipe 331. The filter cloth holes 322 are used to filter the oil squeezed out by the filter residue in the second outer frame 32 and then let it flow into the side guide oil pipe 331. The end of the side guide oil pipe 331 away from the second outer frame 32 is connected to The filter cake unloaded from the filter press mechanism 2 is fully crushed by the main oil pipe 33 and multiple sets of filter cloth holes 312. The outer frame 31 is also equipped with filter cloth holes 322. Each filter cloth hole 322 is connected to a side guide oil pipe 331. Both ends of the outer frame 32 are equipped with hydraulic presses 321, transmission rods 323 and pressure plates 324. Both sets of hydraulic presses 321 are mounted on fixed plates 325. Filter screens are provided on the inner side of the filter cloth holes 322 near the outer frame 32.
[0027] In this embodiment, the motor 311 is mounted on the first fixing plate 314, and the hydraulic press 321 is mounted on the second fixing plate 325. The first fixing plate 314 and the second fixing plate 325 are connected to the filter press mechanism 2 to fix the motor 311 and the hydraulic press 321. The filter press mechanism 2 is connected to the oil storage tank 1, and the filter cloth hole 322 is connected to the side guide oil pipe 331. The filter cloth hole 322 is used to filter the oil squeezed out of the filter cake in the second outer frame 32 and then let it flow into the side guide oil pipe 331. The end of the side guide oil pipe 331 away from the second outer frame 32 is connected to the main oil pipe 33. Multiple sets of slices 312 are arranged in the first outer frame 31, and slices 312 are also arranged on the inner side of the first outer frame 31, which can fully crush the filter cake unloaded from the filter press mechanism 2.
[0028] Working principle:
[0029] like Figure 1 - Figure 4As shown, a tea oil production filter press includes a crushing mechanism 3. The crushing mechanism 3 includes an outer frame 31, a motor 311 is installed on the side of the outer frame 31, and the motor 311 is connected to a transmission rod 315. The transmission rod 315 passes through the outer frame 31, and a slice 312 is embedded in the transmission rod 315. The motor 311 drives the transmission rod 315 to rotate, which in turn drives the slice 312 embedded in the transmission rod 315 to rotate, crushing the filter cake unloaded from the filter press 2. After being filtered through a sieve plate 313, the cake falls into the outer frame 32. The bottom of the outer frame 31... A sieve plate 313 is provided. An outer frame 31 is connected to an outer frame 32 near the sieve plate 313. A hydraulic press 321 is located on the side of the outer frame 32 near the motor 311. The hydraulic press 321 is connected to a transmission rod 323. A pressure plate 324 is connected to the end of the transmission rod 323 away from the hydraulic press 321. Filter cloth holes 322 are provided on the other two sides of the outer frame 32, excluding the side closest to the hydraulic press 321. The pulverized filter residue is contained within the outer frame 32. By starting the hydraulic press 321, the transmission rod 323 is driven to move the pressure plate 324 to compress the filter residue, thus... The tea oil remaining in the residue seeps out and flows into the side guide oil pipe 331, eventually converging into the main oil pipe 33. The motor 311 is mounted on a fixed plate 314, and the hydraulic press 321 is mounted on a fixed plate 325. The fixed plates 314 and 325 are connected to the filter press mechanism 2 to fix the motor 311 and hydraulic press 321. The filter press mechanism 2 is connected to an oil storage tank 1. The filter cloth holes 322 are connected to the side guide oil pipe 331. The filter cloth holes 322 are used to filter the oil squeezed out from the filter residue in the outer frame 32 before it flows into the side guide oil pipe 331. One end of pipe 331 away from outer frame 2 32 is connected to a main oil pipe 33. Multiple sets of slices 312 are provided. Slices 312 are also provided on the inner side of outer frame 1 31, which can fully crush the filter cake unloaded from the filter press mechanism 2. Multiple sets of filter cloth holes 322 are provided on outer frame 2 322. Each filter cloth hole 322 is connected to a side guide oil pipe 331. Hydraulic press 321, transmission rod 2 323 and pressure plate 324 are provided at both ends of outer frame 2 322. Both sets of hydraulic press 321 are provided on fixed plate 2 325. Filter screen is provided on the inner side of filter cloth hole 322 near outer frame 2 32.
[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A filter press for tea oil production, characterized in that, include: The crushing mechanism (3) includes an outer frame (31), a motor (311) is provided on the side of the outer frame (31), the motor (311) is connected to a transmission rod (315), the transmission rod (315) passes through the outer frame (31), the transmission rod (315) is fitted with a slice (312), a sieve plate (313) is provided at the bottom of the outer frame (31), an outer frame (32) is connected to one end of the outer frame (31) near the sieve plate (313), a hydraulic press (321) is provided on one side of the outer frame (32) near the motor (311), the hydraulic press (321) is connected to a transmission rod (323), a pressure plate (324) is connected to one end of the transmission rod (323) away from the hydraulic press (321), and filter cloth holes (322) are opened on the other two sides of the outer frame (32) except for the side near the hydraulic press (321).
2. The filter press equipment for tea oil production according to claim 1, characterized in that: The motor (311) is mounted on a fixed plate (314), the hydraulic press (321) is mounted on a fixed plate (325), the fixed plate (314) and the fixed plate (325) are connected to the filter press (2), and the filter press (2) is connected to an oil storage tank (1).
3. The filter press equipment for tea oil production according to claim 1, characterized in that: The filter cloth hole (322) is connected to a side guide oil pipe (331), and the end of the side guide oil pipe (331) away from the outer frame (32) is connected to a main guide oil pipe (33).
4. The filter press equipment for tea oil production according to claim 1, characterized in that: The slice (312) is provided in multiple sets, and the inner side of the outer frame (31) is also provided with slice (312).
5. A filter press for tea oil production according to claim 1, characterized in that: The outer frame 2 (32) is provided with multiple sets of filter cloth holes (322), and each filter cloth hole (322) is connected to a side guide oil pipe (331).
6. A filter press for tea oil production according to claim 1, characterized in that: The outer frame 2 (32) is equipped with a hydraulic press (321), a transmission rod 2 (323) and a pressure plate (324) at both ends. Both sets of hydraulic presses (321) are set on the fixed plate 2 (325).
7. A filter press for tea oil production according to claim 1, characterized in that: A filter screen is provided on the inner side of the filter cloth hole (322) near the outer frame two (32).