Multifunctional fine filter

Abstract

The utility model relates to the field of fine filter, concretely is a kind of multifunctional fine filter, including support, electric control electric box, outer bucket and stirring system, the inside installation of outer bucket has spray nozzle, filter cartridge and filter plate, the top of outer bucket is equipped with top head and the bottom of outer bucket is equipped with bottom head, top head is equipped with feeding port, observation port, first spray port, safety valve, air inlet, second spray port, first voltage gauge, stirring motor and feed inlet, bottom head is equipped with flushing interface, filter plate tight motor, liquid discharge port, second flushing nozzle, first flushing nozzle, flushing coil pipe and flushing port, electric control electric box is electrically connected with vent valve, liquid discharge valve, coil pipe stop valve, first stop valve, second stop valve, filter plate tight motor, filter valve, backflushing valve, stirring motor and spray nozzle respectively.This product is integrated filter, soak, clean, stir and unload function as integrated device, can avoid the material loss caused by conversion equipment.

Description

Technical Field

[0001] This utility model relates to the field of fine filtration, specifically a multifunctional fine filter. Background Technology

[0002] In processing steps such as raw material recovery, raw material dissolution, and reduction refining, it is necessary to recover and treat various raw materials and the adhesive and contaminating residues generated after processing. Solid-liquid components are separated through operations such as recovery dissolution, reduction, filtration, and washing. Based on this, the solid or liquid containing the raw material components is collected, and the raw materials and residues adhering to the surface after filtration are then washed and recovered.

[0003] The above work requires switching between multiple devices, which causes material loss. Furthermore, multiple devices need to be cleaned after the work is completed, which brings inconvenience to users. Utility Model Content

[0004] To achieve the above objectives, this utility model provides a multifunctional fine filter that can solve the aforementioned problems. This utility model provides the following technical solution:

[0005] A multifunctional fine filter includes a support frame, an electrical control box, an outer tank, and a stirring system. The outer tank is mounted on the support frame, the electrical control box is mounted on the surface of the outer tank, and spray nozzles, filter cartridges, and filter plates are installed inside the outer tank. A top end cap is installed on the top of the outer tank, and a bottom end cap is installed on the bottom of the outer tank. The top end cap is provided with a feeding port, an observation port, a first spray port, a safety valve, an air inlet, a second spray port, a first voltage pressure gauge, a stirring motor, and a feed inlet. The stirring system is installed inside the outer tank and is connected to the stirring motor. A second voltage pressure gauge and a backwash pipe are installed outside the outer tank and are connected to the outer tank. The backwash pipe is connected to the filter pipe, and is equipped with... It has a backwash valve, a filter valve installed on the filter tube, a flushing interface, a filter plate tensioning motor, a drain port, a second flushing nozzle, a first flushing nozzle, a flushing coil, and a flushing port on the bottom end cap. The filter plate is connected to the filter plate tensioning system, and the filter plate tensioning motor is connected to the filter plate tensioning system. A second shut-off valve is installed on the second flushing nozzle, a first shut-off valve is installed on the first flushing nozzle, a coil shut-off valve is installed on the flushing coil, a drain valve is installed on the drain port, and a vent valve is installed on the outer tank. The electrical control box is electrically connected to the vent valve, drain valve, coil shut-off valve, first shut-off valve, second shut-off valve, filter plate tensioning motor, filter valve, backwash valve, stirring motor, and spray nozzle. The working process of this product is as follows: Interface docking: The air inlet is sealed and connected to the external air source system and pipeline respectively to ensure stable air pressure transmission; the feed inlet is connected to the external material conveying pipeline to ensure that the material can smoothly enter the device; the rinsing interface, the first spray port and the second spray port are respectively connected to the external clean water supply pipeline to provide water support for spraying and dissolving the agent and rinsing operations. All pipeline interfaces must be reinforced with matching seals. After connection, the interfaces must be checked to ensure they are secure to prevent leakage during operation. Connect the power cord of the stirring motor to the corresponding interface of the electrical control box. The backwash valve, filter valve and drain valve are respectively connected to the valve control module of the electrical control box through control lines to realize the valve start-stop and status control; the power line and control line of the filter plate tensioning motor are connected to the control unit of the electrical control box to ensure that the tightening and loosening of the filter plates are precise and controllable. Positive pressure filtration: Close all valves and tighten and fix the filter plates using the filter plate tensioning system to ensure a good seal between the filter plates. Then open the filter valve, and external materials enter the device through the inlet along the pipeline. Turn on the stirring system and observe the material status in real time through the observation port to ensure thorough stirring and uniform mixing. Open the air inlet and set the filtration air pressure to 0.3 MPa. Utilize positive pressure to accelerate the downward flow rate of the filtrate. The filtrate is filtered by the filter cylinder and filter plates. During filtration, the solution is discharged along the filter tube. When a certain amount of solution accumulates at the bottom, first open the drain valve and then close the filter valve to prevent the positive pressure from causing air stagnation. Then open the vent valve, and the solution passes through the filter plates again. The filtrate collects along the filter tube and the bottom end cap, and finally flows out from the drain port, ready for further processing. Under the filtration action of the filter cylinder and filter plates, solid-liquid separation is achieved, and impurities are trapped and adhere to the surface of the filter plates.During filtration, the safety pressure setting of the first voltage pressure gauge is 0.1 MPa. When the internal air pressure reaches the specified 0.1 MPa, the main air pipe is controlled to stop the air intake pressurization. To prevent excessive pressure inside the outer tank or filter plate blockage from damaging the device, a safety valve assists in pressure relief to ensure operational safety. Impurity dissolution and filter plate slag removal: Close the filter valve and drain valve, add the required dissolving agent through the feeding port, open the spray nozzles, and inject a measured amount of clean water. Use the solution to help loosen the impurities. After the agent is fully dissolved, reconnect the filtration operation. Activate the filter plate tensioning system; the filter plates automatically rise, and most of the impurities attached to the filter plates slide off under gravity. Open the first and second shut-off valves; clean water sprays from the first and second flushing nozzles to directionally flush the filter plate surface, ensuring that residual impurities are quickly detached and discharged. For the small amount of impurities attached to the inner wall of the bottom end cap, open the coil shut-off valve; clean water sprays along the flushing coil, washing off the impurities from the inner wall, which are then discharged from the drain port for subsequent processing. To ensure smooth drainage and prevent impurities from settling and accumulating, the flushing port needs to be opened regularly for rinsing and cleaning. Backwashing: To prevent impurities from settling and hardening, clogging the filter cartridge, regular backwashing is necessary. Set the backwash valve's electronic control switch to automatic mode. Clean water flows into the device along the backwash pipe, thoroughly soaking and rinsing the filter plates to completely remove any remaining fine impurities from the filter plate gaps, ensuring stable filtration performance. During cleaning, the safety pressure of the second voltage gauge is set to 0.1 MPa. When the air pressure inside the jacket reaches the specified 0.1 MPa, the backwash valve stops adding water. This prevents excessive pressure inside the jacket from damaging the filter plates. After cleaning, open the filter valve to drain the liquid from the jacket, achieving backwashing. Clean the filter plates, then close the filter valve, drain valve, and vent valve. Open the first and second shut-off valves, injecting clean water into the bottom end cap. After pressure is established, clean water permeates the filter plates, performing backwashing, with the water pressure maintained within 0.1 MPa. After completion, open the vent valve and drain valve and raise the filter plate to drain the injected clean water.

[0006] As a further embodiment of this invention: the stirring motor is mounted on the top end cap via a motor mount and sealed with a sealing element.

[0007] As a further embodiment of this invention, the sealing element is a sealing ring.

[0008] As a further embodiment of this utility model, a lighting device is also installed on the top end cap. The lighting device is electrically connected to the electrical control box to ensure normal operation even in dim lighting conditions.

[0009] As a further embodiment of this utility model: the top end cap is installed on the top of the outer barrel via a first flange, and the bottom end cap is installed on the bottom of the outer barrel via a second flange.

[0010] As a further embodiment of this utility model, both the top end cap and the bottom end cap are butterfly-shaped end caps.

[0011] As a further embodiment of this invention, the bottom of the bracket is equipped with lifting casters, which can realize the conversion between the fixed state and the mobile state of the device, thereby improving the convenience and flexibility of use.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This product is an integrated device that combines filtration, soaking, cleaning, stirring and unloading functions. When used for filter washing, solid / liquid filtration separation, cleaning and unloading, these functions can be completed sequentially on this device.

[0014] This product uses an electronic control system to effectively regulate key parameters such as valve opening and closing, filter plate tension, stirring rate and air pressure input, reducing the cumbersome adjustment process and shortening the single processing cycle.

[0015] This product can filter from the side, which can fully recover the filtrate, significantly reduce the amount of residue, and improve the utilization rate of materials;

[0016] The filter plates of this product can be automatically raised and automatically discharged, and can be washed, thereby improving the discharge speed and reducing filter plate residue;

[0017] This product has a built-in backwashing function, which can rinse and soften the residue on the surface of the filter cartridge, reducing the hardening and clogging rate of the residue;

[0018] This product can prevent material loss caused by switching equipment and avoid the need to clean multiple devices after the operation is completed. Attached Figure Description

[0019] Figure 1 This is a top view of the multifunctional fine filter in an embodiment of this utility model.

[0020] Figure 2 This is a front view of the multifunctional fine filter in an embodiment of this utility model.

[0021] Figure 3 This is a right view of the multifunctional fine filter in an embodiment of this utility model.

[0022] Figure 4 This is a front-view cross-sectional view of the multifunctional fine filter in an embodiment of this utility model.

[0023] Figure 5 This is a side view of the multifunctional fine filter in an embodiment of this utility model.

[0024] Figure 6 This is a bottom view of the multifunctional fine filter in an embodiment of this utility model.

[0025] Figure 7This is a partial cross-sectional view of the multifunctional fine filter in an embodiment of this utility model, taken from a bottom angle.

[0026] In the diagram: 1—Feeding port; 2—Observation port; 3—First spray nozzle; 4—Safety valve; 5—Air inlet; 6—Second spray nozzle; 7—Lighting device; 8—First voltage pressure gauge; 9—Agitator motor; 10—Feeding port; 11—Motor base; 12—Seal; 13—Top end cap; 14—Outer barrel; 15—First flange; 16—Electrical control box; 17—Second voltage pressure gauge; 18—Backwash pipe; 19—Backwash valve; 20—Filter pipe; 21—Filter valve; 22—First section 23—Stop valve; 24—Flushing port; 25—Coil shut-off valve; 26—Second shut-off valve; 27—Filter plate tensioning motor; 28—Drain port; 29—Support; 30—Lifting casters; 31—Bottom end cap; 32—Spray nozzle; 33—Agitation system; 34—Filter cartridge; 35—Filter plate; 36—Filter plate tensioning system; 37—Second flushing nozzle; 38—First flushing nozzle; 39—Flushing coil; 40—Second flange; 41—Flushing port; 42—Vent valve. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] This product is suitable for the treatment and recycling of various raw materials and adhesive contamination residues generated after processing in various fields such as laboratories, food processing, and chemicals. It can homogenize and filter various materials after dissolution and reaction. Through operations such as dissolution, reduction, filtration, and cleaning, it can achieve solid-liquid component separation and solid material cleaning. It is a device that integrates stirring, cleaning and precision filtration functions.

[0029] This product consists of an electrical control system, a stirring system, a lifting system, a filtration system, a backwashing system, and a housing. The electrical control system mainly provides operation control, parameter adjustment, and status monitoring for the device. The stirring system mainly provides stirring for the device. The lifting system mainly provides lifting of the stirring rod and automatic slag discharge of the filter plate. The filtration system includes filter plates and filter cartridges, mainly used for solid-liquid separation. The backwashing system is mainly used for cleaning the filter cartridges. The housing is mainly used for waste gas collection, fixing of precision filter cartridges, filter plates, and flushing nozzles, etc.

[0030] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0031] Example 1, see Figure 1-7A multifunctional fine filter includes a support 29, an electrical control box 16, an outer barrel 14, and a stirring system 33. The outer barrel 14 is mounted on the support 29. The electrical control box 16 is mounted on the surface of the outer barrel 14, and spray nozzles 32, filter cartridges 34, and filter plates 35 are installed inside the outer barrel 14. A top end cap 13 is installed on the top of the outer barrel 14, and a bottom end cap 31 is installed on the bottom of the outer barrel 14. The top end cap 13 is provided with a feeding port 1, an observation port 2, a first spray port 3, a safety valve 4, an air inlet 5, a second spray port 6, a first voltage pressure gauge 8, a stirring motor 9, and a feed inlet 10. The stirring system 33 is installed inside the outer barrel 14 and is connected to the stirring motor 9. A second voltage pressure gauge 17 and a backwash pipe 18 are installed on the outside of the outer barrel 14 and are connected to the outer barrel 14. The backwash pipe 18 is connected to the filter pipe 20 and is equipped with a... A backwash valve 19 is provided. A filter valve 21 is installed on the filter tube 20. A flushing interface 23, a filter plate tensioning motor 27, a drain outlet 28, a second flushing nozzle 37, a first flushing nozzle 38, a flushing coil 39, and a flushing port 41 are provided on the bottom end cap 31. The filter plate 35 is connected to the filter plate tensioning system 36, and the filter plate tensioning motor 27 is connected to the filter plate tensioning system 36. A second shut-off valve 25 is provided on the second flushing nozzle 37. A first shut-off valve 22 is provided on the first flushing nozzle 38. A coil shut-off valve 24 is provided on the flushing coil 39. A drain valve 26 is provided on the drain outlet 28. A vent valve 42 is installed on the outer tank 14. The electrical control box 16 is electrically connected to the vent valve 42, the drain valve 26, the coil shut-off valve 24, the first shut-off valve 22, the second shut-off valve 25, the filter plate tensioning motor 27, the filter valve 21, the backwash valve 19, the stirring motor 9, and the spray nozzle 32. The working process of this product is as follows: Interface docking: Connect the air inlet 5 to the external air source system and pipeline in a sealed manner to ensure stable air pressure transmission; connect the feed inlet 10 to the external material conveying pipeline to ensure that the material can smoothly enter the device; connect the rinsing interface 23, the first spray port 3 and the second spray port 6 to the external clean water supply pipeline to provide water support for spraying and dissolving the agent and rinsing operations. All pipeline interfaces must be reinforced with compatible seals. After connection, check whether the interface is firm to prevent leakage during operation. Connect the power line of the stirring motor 9 to the corresponding interface of the electrical control box 16. Connect the backwash valve 19, filter valve 21 and drain valve 26 to the valve control module of the electrical control box 16 through control lines to realize the valve start and stop and status control; connect the power line and control line of the filter plate tensioning motor 27 to the control unit of the electrical control box 16 to ensure that the tightening and loosening action of the filter plate 35 is precise and controllable.Positive pressure filtration: Close all valves and tighten and fix the filter plates 35 through the filter plate tightening system 36 to ensure good sealing between the filter plates 35; then open the filter valve 21, and the external material enters the device from the feed port 10 along the pipeline. Turn on the stirring system 33 and observe the material status in real time through the observation port 2 to ensure sufficient stirring and uniform mixing; open the air inlet 5 and set the filtration air pressure to 0.3MPa. Use positive air pressure to accelerate the downward flow speed of the filtrate. The filtrate is filtered by the filter cylinder 34 and the filter plate 35. During filtration, the solution is discharged along the filter tube 20. When a certain amount of solution is collected at the bottom, first open the drain valve 26 and then close the filter valve 21 to prevent the positive air pressure from holding back the air. Then open the vent valve 42, and the solution is filtered again through the filter plate 35. The filtrate is collected along the filter tube 20 and the bottom end cap 31 and finally flows out from the drain port 28, ready for the next step of processing; under the filtration action of the filter cylinder 34 and the filter plate 35, solid-liquid separation is achieved, and impurities are intercepted and adhered to the surface of the filter plate 35. During filtration, the safety pressure setting of the first voltage pressure gauge 8 is 0.1 MPa. When the air pressure inside the device reaches the specified 0.1 MPa, the main air pipe is controlled to stop the air intake and pressurization. To prevent excessive pressure inside the outer tank 14 or blockage of the filter plate 35 that could damage the device, the safety valve 4 assists in pressure relief to ensure operational safety. For impurity dissolution and filter plate 35 slag discharge: Close the filter valve 21 and the drain valve 26, add the required dissolving agent through the feed port 1, open the spray nozzle 32, and inject a measured amount of clean water. Use the solution to help loosen the impurities. After the agent is fully dissolved, reconnect the filtration operation. Activate the filter plate tensioning system 36; the filter plate 35 automatically rises, and most of the impurities adhering to the filter plate 35 slide off under gravity. Open the first shut-off valve 22 and the second shut-off valve 25, and clean water sprays out from the first flushing nozzle 38 and the second flushing nozzle 37 to directionally flush the surface of the filter plate 35, ensuring that residual impurities are quickly detached and discharged. For a small amount of impurities adhering to the inner wall of the bottom end cap 31, open the coil shut-off valve 24, and clean water sprays out along the flushing coil 39 to wash off the impurities on the inner wall, which are then discharged from the drain port 28 for subsequent processing. To ensure that the drain port 28 is unobstructed and to avoid the sedimentation and accumulation of impurities, the flushing port 41 needs to be opened regularly for flushing and cleaning. Backwashing: To prevent impurities from settling and hardening and clogging the filter cartridge 34, backwashing needs to be performed regularly. Set the backwash valve 19 to automatic mode, and clean water flows into the device along the backwash pipe 18 to fully soak and flush the filter plate 35, thoroughly removing the small impurities remaining in the gaps of the filter plate 35 and ensuring the stable filtration performance of the filter plate 35. During cleaning, the safety pressure setting of the second voltage pressure gauge 17 is 0.1 MPa. When the air pressure inside the jacket reaches the specified 0.1 MPa, the backwash valve 19 stops adding water to prevent excessive pressure inside the jacket from damaging the filter plate 35. After cleaning, the filter valve 21 is opened to drain the liquid inside the jacket, achieving backwashing of the jacket; the filter plate 35 is cleaned, and the filter valve 21, drain valve 26, and vent valve 42 are closed. The first shut-off valve 22 and the second shut-off valve 25 are opened to inject clean water into the bottom end cap 31.After pressure is established, clean water permeates the filter plate 35 for backwashing, with the water pressure within 0.1 MPa. After completion, the vent valve 42 and drain valve 26 are opened, and the filter plate 35 is raised to drain the injected clean water.

[0032] In one embodiment of this utility model, the stirring motor 9 is mounted on the top end cap 13 via the motor base 11 and sealed with a sealing element 12, ensuring a strong connection and sealing effect, thus guaranteeing that subsequent work can proceed normally.

[0033] In one embodiment of this utility model, the sealing element 12 is a sealing ring, which is readily available on the market, easy to replace, and has good sealing performance.

[0034] In one embodiment of this utility model, a lighting device 7 is also installed on the top end cap 13. The lighting device 7 is electrically connected to the electrical control box 16 to ensure normal operation even in dim lighting conditions.

[0035] In one embodiment of this utility model, the top end cap 13 is installed on the top of the outer barrel 14 through the first flange 15, and the bottom end cap 31 is installed on the bottom of the outer barrel 14 through the second flange 40. The overall connection has good stability and strong load-bearing capacity.

[0036] In one embodiment of this utility model, both the top end cap 13 and the bottom end cap 31 are butterfly-shaped end caps, which reduces the overall weight and the load on the bracket 29 while ensuring the performance.

[0037] In one embodiment of this utility model, the bottom of the bracket 29 is equipped with lifting casters 30, which can realize the conversion between the fixed state and the mobile state of the device, improving the convenience and flexibility of use.

[0038] It should be noted that, in this utility model, unless otherwise explicitly specified and limited, the terms "fixed," "set," etc., should be interpreted broadly. For example, they can refer to welded connections, bolted connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A multifunctional fine filter, comprising a support frame, an electrical control box, an outer tank, and a stirring system, wherein the outer tank is mounted on the support frame, characterized in that, The electrical control box is installed on the surface of the outer barrel, and the interior of the outer barrel contains spray nozzles, filter cartridges, and filter plates. A top end cap is installed on the top of the outer barrel, and a bottom end cap is installed on the bottom. The top end cap is equipped with a feeding port, observation port, first spray nozzle, safety valve, air inlet, second spray nozzle, first voltage pressure gauge, stirring motor, and feed inlet. The stirring system is installed inside the outer barrel and connected to the stirring motor. A second voltage pressure gauge and a backwash pipe are installed on the outside of the outer barrel and are connected to the outer barrel. The backwash pipe is connected to the filter pipe and is equipped with a backwash valve. A filter valve is also installed on the filter pipe. The end cap is equipped with a rinsing interface, a filter plate tensioning motor, a drain outlet, a second rinsing nozzle, a first rinsing nozzle, a rinsing coil, and a rinsing port. The filter plate is connected to the filter plate tensioning system, and the filter plate tensioning motor is connected to the filter plate tensioning system. The second rinsing nozzle is equipped with a second shut-off valve, the first rinsing nozzle is equipped with a first shut-off valve, the rinsing coil is equipped with a coil shut-off valve, the drain outlet is equipped with a drain valve, and the outer tank is equipped with a vent valve. The electrical control box is electrically connected to the vent valve, drain valve, coil shut-off valve, first shut-off valve, second shut-off valve, filter plate tensioning motor, filter valve, backwash valve, stirring motor, and spray nozzle.

2. The multifunctional fine filter according to claim 1, characterized in that, The stirring motor is mounted on the top end cap via a motor mount and sealed with a sealing element.

3. The multifunctional fine filter according to claim 2, characterized in that, The sealing element uses a sealing ring.

4. The multifunctional fine filter according to claim 1, characterized in that, A lighting device is also installed on the top end cap, and the lighting device is electrically connected to the electrical control box.

5. The multifunctional fine filter according to claim 1, characterized in that, The top end cap is installed on the top of the outer barrel via a first flange, and the bottom end cap is installed on the bottom of the outer barrel via a second flange.

6. The multifunctional fine filter according to claim 1 or 5, characterized in that, Both the top and bottom end caps are butterfly-shaped.

7. The multifunctional fine filter according to claim 1, characterized in that, The bottom of the bracket is equipped with lifting casters.

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