Impurity removal device for a composite carbon source

CN224777568UActive Publication Date: 2026-09-22GANSU KANADE NEW ENERGY TECHNOLOGY & ENERGY SAVING CO LTD
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Patent Information

Application Number
CN202522266212.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-09-22
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0002]复合碳源在污水处理、微生物发酵等领域应用广泛,其质量直接影响后续处理效果,在复合碳源生产过程中,不可避免会混入各种杂质,如固体颗粒、微生物菌体等,这些杂质不仅会降低复合碳源的纯度,还可能影响微生物对碳源的利用效率,甚至在后续使用中造成管道堵塞、设备磨损等问题

Benefits of technology

[0014]通过采用上述技术方案,解决了现有设备中离心滤筒杂质附着清理困难,以及因安装方式导致的维护操作空间狭窄、清理难度大、时间成本高的问题。

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Abstract

The utility model discloses a kind of impurity removal equipment for composite carbon source, including filter cartridge and upper cover, the upper cover is installed in the upper end of the filter cartridge, further include locating seat, annular cover and filter frame, the locating seat rotationally connects in the inner bottom of the filter cartridge, a plurality of connecting rods are fixed on the locating seat, one end of the connecting rod is fixed with the annular cover, annular frame is fixed outside the annular cover, the inner bottom of the filter cartridge is fixed with limit ring, the annular frame is rotated in the limit ring, and assembly ring is rotated on the upper cover;In the impurity removal equipment for composite carbon source, filter frame is installed on assembly ring by bolt, and with annular cover using clamping mode, assembly ring is rotationally connected with upper cover, when maintaining and cleaning, filter frame can be conveniently disassembled by directly disassembling upper cover, operation space is not limited, maintenance difficulty is reduced, and maintenance time cost is shortened.
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Description

Technical Field

[0001] This application relates to the technical field of composite carbon source production equipment, specifically to an impurity removal device for composite carbon sources. Background Technology

[0002] Composite carbon sources are widely used in wastewater treatment, microbial fermentation and other fields. Their quality directly affects the subsequent treatment effect. During the production process of composite carbon sources, various impurities, such as solid particles and microbial cells, will inevitably be mixed in. These impurities will not only reduce the purity of the composite carbon source, but may also affect the utilization efficiency of microorganisms of carbon source, and even cause problems such as pipeline blockage and equipment wear in subsequent use.

[0003] Existing impurity removal equipment for composite carbon sources achieves efficient separation of impurities within the composite carbon source through the centrifugal rotation of the centrifugal filter cartridge. However, the centrifugal filter cartridge is mounted on the inner wall of the impurity removal cylinder. After long-term use, a large number of impurity particles will adhere to the centrifugal filter cartridge, requiring cleaning by staff. However, because this installation method results in the centrifugal filter cartridge being tightly connected to the inner wall of the impurity removal cylinder, the operating space is very narrow during maintenance and cleaning, making it difficult for maintenance personnel to carry out related work. This increases the difficulty of maintenance and prolongs the time cost required for maintenance. Therefore, it is necessary to design an impurity removal device for composite carbon sources to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an impurity removal device for composite carbon sources to solve the problems mentioned in the background art.

[0005] The technical solution adopted by this application to solve its technical problem is: a composite carbon source impurity removal device, including a filter cylinder and a top cover, the top cover being installed on the upper end of the filter cylinder, and also including a positioning seat, an annular cover and a filter frame, the positioning seat being rotatably connected to the inner bottom of the filter cylinder, a plurality of connecting rods being fixed on the positioning seat, one end of the connecting rods being fixed to the annular cover, an annular frame being fixed outside the annular cover, a limiting ring being fixed inside the bottom of the filter cylinder, and the annular frame rotating within the limiting ring; An assembly ring is rotatably mounted on the upper cover. The assembly ring is located inside the filter cylinder. The upper end of the filter frame is bolted to the assembly ring, and the lower end of the filter frame is snapped into the upper part of the annular cover. The upper cover has a rotating rod that is driven by a power source. The rotating rod is located inside the filter cylinder and is engaged with the positioning seat. The lower end of the filter frame is fixed with a bracket, and the lower end of the rotating rod is engaged with the bracket.

[0006] Furthermore, the lower end of the filter frame is provided with multiple positioning grooves, and multiple positioning plates are fixed on the annular cover, with the positioning plates inserted into the positioning grooves.

[0007] Furthermore, the lower end of the rotating rod is fixed with multiple locking pins, and the bracket is provided with multiple locking slots, into which the locking pins are inserted.

[0008] Furthermore, the lower end of the rotating rod is provided with a snap-fit ​​groove, and a snap-fit ​​rod is fixed on the positioning seat, the snap-fit ​​rod being inserted into the snap-fit ​​groove.

[0009] Furthermore, a scraper is fixed to the lower end of the connecting rod.

[0010] Furthermore, a main filter screen is fixed on the filter frame, and an auxiliary filter screen is fixed on the bracket.

[0011] Furthermore, the annular frame is provided with multiple through holes, which are suitable for the filtered composite carbon source to flow to the bottom of the filter cylinder.

[0012] Furthermore, a stirring motor is installed on the upper cover, and the output end of the stirring motor is connected to one end of the rotating rod.

[0013] Furthermore, multiple stirring blades are fixed on the rotating rod, and a transverse filter screen is fixed on the stirring blades.

[0014] By adopting the above technical solution, the problems of difficulty in cleaning impurities adhering to centrifugal filter cartridges in existing equipment, as well as the narrow maintenance and operation space, high cleaning difficulty, and high time cost caused by the installation method, have been solved.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: In the composite carbon source impurity removal equipment, the filter frame is installed on the assembly ring by bolts and is snapped to the annular cover. The assembly ring is rotatably connected to the top cover. During maintenance and cleaning, the filter frame can be easily removed by directly disassembling the top cover. The operating space is not restricted, which reduces the difficulty of maintenance and shortens the maintenance time and cost. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a composite carbon source impurity removal device according to an embodiment of this application; Figure 2 This is a cross-sectional view of a composite carbon source impurity removal device according to an embodiment of this application; Figure 3 This is a three-dimensional structural diagram of the positioning seat, locking rod, connecting rod, annular cover, annular frame, limiting ring and positioning plate according to an embodiment of this application; Figure 4 This is a three-dimensional structural diagram of the filter holder according to an embodiment of this application; Figure 5 According to the embodiments of this application Figure 4 Enlarged structural diagram at point A; Figure 6 This is a three-dimensional structural diagram of the filter frame, support, main filter screen and auxiliary filter screen according to an embodiment of this application; Figure 7 According to the embodiments of this application Figure 6 Enlarged structural diagram at point B; Figure 8 This is a three-dimensional structural diagram of the stirring motor, rotor, stirring blade and assembly ring according to an embodiment of this application.

[0017] In the diagram: 1. Filter cylinder; 2. Top cover; 3. Positioning seat; 4. Clamping rod; 5. Connecting rod; 6. Scraper; 7. Annular cover; 8. Annular frame; 9. Limiting ring; 10. Positioning plate; 11. Assembly ring; 12. Filter frame; 13. Positioning groove; 14. Support; 15. Clamping groove; 16. Through hole; 17. Main filter screen; 18. Auxiliary filter screen; 19. Stirring motor; 20. Rotating rod; 21. Clamping pin; 22. Clamping groove; 23. Stirring blade; 24. Horizontal filter screen. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-8 This utility model provides a technical solution: a composite carbon source impurity removal device, including a filter cylinder 1 and a top cover 2. The filter cylinder 1 is cylindrical in shape, which ensures smooth flow of the composite carbon source inside. The diameter of the top cover 2 is adapted to the diameter of the upper opening of the filter cylinder 1 and is tightly fixed to the upper opening of the filter cylinder 1 by bolts. A sealing ring is provided at the connection between the filter cylinder 1 and the top cover 2. The sealing ring is made of annular rubber material, and its inner diameter is closely fitted with the outer diameter of the opening edge of the filter cylinder 1. The outer diameter is slightly larger than the inner diameter of the connection part of the top cover 2. After tightening the bolts, it can effectively seal. The top cover 2 is provided with a feed port, which is the raw material entry channel. The feed port ensures that the composite carbon source can smoothly enter the interior of the filter cylinder 1.

[0020] A positioning seat 3 is rotatably connected to the bottom of the filter cylinder 1. Multiple connecting rods 5 are welded and fixed to the positioning seat 3. One end of the connecting rod 5 is welded and fixed to the annular cover 7. An annular frame 8 is welded and fixed to the outside of the annular cover 7. The annular frame 8 is provided with multiple through holes 16, which provide flow channels for the filtered composite carbon source, allowing it to flow smoothly from the top to the bottom of the filter cylinder 1 under the action of gravity. A limiting ring 9 is welded and fixed to the bottom of the filter cylinder 1. The annular frame 8 rotates within the limiting ring 9. The presence of the limiting ring 9 restricts the rotation range of the annular frame 8, ensuring that the annular frame 8 can only rotate within a specified trajectory and guaranteeing the stability of the rotation of the annular frame 8.

[0021] An assembly ring 11 is rotatably mounted on the upper end of the inner side of the top cover 2. The assembly ring 11 is located inside the filter cylinder 1. The upper end of the filter frame 12 is bolted to the assembly ring 11. This installation method facilitates the disassembly and replacement of the filter frame 12. The lower end of the filter frame 12 is engaged with the upper part of the annular cover 7. Specifically, the lower end of the filter frame 12 is provided with multiple positioning grooves 13. Multiple positioning plates 10 are fixed on the annular cover 7. The positioning plates 10 are inserted into the positioning grooves 13, so that the filter frame 12 and the annular cover 7 are firmly connected and are not prone to displacement during rotation. When the equipment is running, due to the tight cooperation between the positioning plates 10 and the positioning grooves 13, the filter frame 12 can rotate synchronously and stably with the annular cover 7, ensuring the stability of the rotation of the filter frame 12.

[0022] A main filter screen 17 is fixed to the filter frame 12 by bolts. A bracket 14 is welded and fixed to the lower end of the filter frame 12. An auxiliary filter screen 18 is fixed to the bracket 14 by bolts. The main filter screen 17 and the auxiliary filter screen 18 filter the composite carbon source at the same time. The diameter of the filter holes is smaller than the diameter of the impurities in the composite carbon source, ensuring that the purity of the composite carbon source after passing through the filter screen meets the standard. When the composite carbon source moves towards the main filter screen 17 and the auxiliary filter screen 18 under the action of centrifugal force generated by the rotation of the filter frame 12, the impurities cannot pass through due to the limitation of the filter screen pore size, while the composite carbon source can pass through the filter screen smoothly, ensuring the quality of the composite carbon source. The annular frame 8 is provided with multiple through holes 16, through which the filtered composite carbon source can flow to the bottom of the filter cylinder 1.

[0023] A stirring motor 19 is installed on the upper cover 2. The stirring motor 19 is fixed to a pre-set mounting base on the upper cover 2 by bolts. A rotating rod 20 is installed at the output end of the stirring motor 19 via a coupling. The rotating rod 20 passes through the upper cover 2 and extends into the filter cylinder 1, where it engages with the positioning seat 3. Specifically, the lower end of the rotating rod 20 has a locking groove 22. A locking rod 4 is welded and fixed to the positioning seat 3. The locking rod 4 is inserted into the locking groove 22, so that the rotating rod 20 can synchronously drive the positioning seat 3 to rotate during rotation. A sealing ring structure is provided at the connection between the rotating rod 20 and the upper cover 2 to prevent leakage of the composite carbon source. A stirring blade 23 is welded and fixed to the rotating rod 20. The stirring blade 23 is located inside the filter cylinder 1 and rotates under the drive of the rotating rod 20. When the stirring blade 23 rotates, it accelerates the flow rate of the composite carbon source. The principle is that the rotation of the stirring blade 23 will generate a driving force on the composite carbon source, causing the composite carbon source to form a circulation in the filter cylinder 1. This circulation can increase the contact frequency between the composite carbon source and the main filter screen 17 and the auxiliary filter screen 18, thereby improving the filtration efficiency. On the other hand, the stirring blade 23 is fixed with a transverse filter screen 24, which can filter the composite carbon source during the stirring process and intercept some impurities. The presence of the transverse filter screen 24 increases the number of filtration levels. During the stirring process of the composite carbon source, larger particles of impurities are first intercepted by the transverse filter screen 24, reducing the filtration burden on the main filter screen 17 and the auxiliary filter screen 18, and also improving the purity of the composite carbon source after final filtration.

[0024] Multiple locking pins 21 are fixed to the lower end of the rotating rod 20, and multiple locking slots 15 are provided on the bracket 14. The locking pins 21 are inserted into the locking slots 15, and the locking pins 21 and the locking slots 15 form a key connection structure. When the stirring motor 19 starts and drives the rotating rod 20 to rotate, the locking pins 21 at the lower end of the rotating rod 20 will rotate together with the rotating rod 20. Since the locking pins 21 are inserted into the locking slots 15 of the bracket 14, the torque of the rotating rod 20 is transmitted to the bracket 14 through the friction between the locking pins 21 and the locking slots 15, thereby driving the filter frame 12 connected to the bracket 14 to rotate synchronously, ensuring that the filter frame 12 rotates stably in the filter cylinder 1, and achieving efficient filtration of composite carbon sources. At the same time, this connection method is also easy to disassemble during equipment maintenance. Simply lift the rotating rod 20 upward to disengage the locking pins 21 from the locking slots 15, and the rotating rod 20 can be easily separated from the bracket 14, reducing the difficulty of maintenance.

[0025] A scraper 6 is fixed to the lower end of the connecting rod 5. The scraper 6 rotates synchronously with the rotating rod 20. During the rotation, it continuously scrapes the bottom of the filter cylinder 1, effectively cleaning and clearing the composite carbon source attached to the bottom of the filter cylinder 1. This ensures that the filtered composite carbon source can flow smoothly to the discharge port at the bottom of the filter cylinder 1. The scraper 6, through its close contact with the bottom of the filter cylinder 1, scrapes up the composite carbon source deposited at the bottom under the action of the rotating rod 20, allowing it to re-enter the flow state. This ensures that the filtered composite carbon source can continuously and stably flow through the through hole 16 to the discharge port, maintaining the normal operation of the equipment.

[0026] Working principle: When in use, the composite carbon source to be filtered is slowly injected into the filter cylinder 1 through the feed port on the top cover 2. At this time, the stirring motor 19 is started by the external power supply and the corresponding controller. The stirring motor 19 drives the rotating rod 20 to rotate. The rotating rod 20 drives the positioning seat 3 to rotate synchronously through the cooperation of the locking rod 4 and the locking groove 22. The positioning seat 3 drives the annular cover 7 to rotate through the connecting rod 5. Since the positioning plate 10 on the annular cover 7 is inserted into the positioning groove 13 at the lower end of the filter frame 12, the rotation of the annular cover 7 further drives the filter frame 12 to rotate around the axis. At the same time, the locking pin 21 at the lower end of the rotating rod 20 is tightly engaged with the locking groove 15 on the bracket 14 to ensure that the power of the rotating rod 20 is transmitted to the filter frame 12 through the bracket 14 and makes the filter frame 12 rotate in the filter cylinder 1. As the filter frame 12 rotates, the composite carbon source moves towards the main filter screen 17 on the filter frame 12 and the auxiliary filter screen 18 on the support 14 under the action of centrifugal force. The main filter screen 17 and the auxiliary filter screen 18 simultaneously filter the composite carbon source. The diameter of the filter holes of the main filter screen 17 and the auxiliary filter screen 18 is smaller than the diameter of the impurities in the composite carbon source, so that the impurities cannot pass through, thereby ensuring the purity of the composite carbon source after the filter screen. During this process, the stirring blades 23 on the rotating rod 20 also rotate synchronously. When the stirring blades 23 rotate, on the one hand, they can accelerate the flow speed of the composite carbon source, allowing the composite carbon source to contact the main filter screen 17 and the auxiliary filter screen 18 for filtration more quickly. On the other hand, the transverse filter screen 24 fixed on the stirring blades 23 can also filter the composite carbon source during the stirring process, intercept some impurities, and reduce the filtration burden of the main filter screen 17 and the auxiliary filter screen 18. After being filtered by the main filter screen 17 and the auxiliary filter screen 18, the composite carbon source flows smoothly to the bottom of the filter cylinder 1 through the through hole 16 on the ring frame 8. The scraper 6 fixed at the lower end of the connecting rod 5 rotates synchronously with the rotating rod 20, continuously scraping the inner bottom of the filter cylinder 1. This effectively cleans and clears the composite carbon source attached to the bottom of the filter cylinder 1, ensuring that the filtered composite carbon source can flow continuously and smoothly to the discharge port at the bottom of the filter cylinder 1. When the equipment has been running for a period of time, if it is necessary to clean or replace the main filter screen 17, auxiliary filter screen 18, or transverse filter screen 24, simply turn off the stirring motor 19 and stop the equipment. At this time, remove the bolts used to fix the upper cover 2 to the filter cylinder 1, and then use external hoisting tools to move the upper cover 2 upward horizontally. At this time, the filter frame 12 will move upward along the positioning plate 10, and the rotating rod 20 will move upward along the locking rod 4. When the filter frame 12 is completely separated from the inside of the filter cylinder 1, remove the bolts between the filter frame 12 and the assembly ring 11 to move the filter frame 12 downward horizontally. During the process of the bracket 14 moving downward synchronously with the filter frame 12, the slot 15 also separates from the locking pin 21 on the rotating rod 20, separating the filter frame 12 from the assembly ring 11 and the bracket 14 from the rotating rod 20. At this time, the filter frame 12 has been completely disassembled, and the main filter screen 17, auxiliary filter screen 18, and transverse filter screen 24 can be cleaned or replaced, thereby reducing the maintenance difficulty and shortening the maintenance time cost.

[0027] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A composite carbon source impurity removal device, comprising a filter cylinder (1) and a top cover (2), wherein the top cover (2) is installed at the upper end of the filter cylinder (1), characterized in that: It also includes a positioning seat (3), an annular cover (7) and a filter frame (12). The positioning seat (3) is rotatably connected to the inner bottom of the filter cylinder (1). Multiple connecting rods (5) are fixed on the positioning seat (3). One end of the connecting rod (5) is fixed to the annular cover (7). An annular frame (8) is fixed outside the annular cover (7). A limiting ring (9) is fixed inside the bottom of the filter cylinder (1). The annular frame (8) rotates within the limiting ring (9). An assembly ring (11) rotates on the upper cover (2). The assembly ring (11) is located inside the filter cylinder (1). The upper end of the filter frame (12) is installed on the assembly ring (11) by bolts. The lower end of the filter frame (12) is snapped into the upper part of the annular cover (7). The upper cover (2) is driven and rotated by a power rod (20). The rod (20) is located inside the filter cylinder (1) and is engaged with the positioning seat (3). The lower end of the filter frame (12) is fixed with a bracket (14). The lower end of the rod (20) is engaged with the bracket (14).

2. The impurity removal device for a composite carbon source according to claim 1, characterized in that: The filter frame (12) has multiple positioning grooves (13) at its lower end, and multiple positioning plates (10) are fixed on the annular cover (7). The positioning plates (10) are inserted into the positioning grooves (13).

3. The impurity removal device for a composite carbon source according to claim 1, characterized in that, The lower end of the rotating rod (20) is fixed with multiple locking pins (21), and the bracket (14) is provided with multiple slots (15), and the locking pins (21) are inserted into the slots (15).

4. The impurity removal device for a composite carbon source according to claim 1, characterized in that: The lower end of the rotating rod (20) is provided with a snap-fit ​​groove (22), and a snap-fit ​​rod (4) is fixed on the positioning seat (3). The snap-fit ​​rod (4) is inserted into the snap-fit ​​groove (22).

5. The impurity removal device for a composite carbon source according to claim 1, characterized in that: The lower end of the connecting rod (5) is fixed with a scraper (6).

6. The impurity removal device for a composite carbon source according to claim 1, characterized in that: The filter frame (12) is fixed with a main filter screen (17), and the bracket (14) is fixed with an auxiliary filter screen (18).

7. The impurity removal device for a composite carbon source according to claim 1, characterized in that: The annular frame (8) is provided with multiple through holes (16) to facilitate the flow of the filtered composite carbon source to the bottom of the filter cylinder (1).

8. The impurity removal device for a composite carbon source according to claim 1, characterized in that: A stirring motor (19) is installed on the upper cover (2), and the output end of the stirring motor (19) is connected to one end of the rotating rod (20).

9. The impurity removal device for a composite carbon source according to claim 8, characterized in that: Multiple stirring blades (23) are fixed on the rotating rod (20), and a transverse filter screen (24) is fixed on the stirring blades (23).