A steam-water separator
Patent Information
- Application Number
- CN202522311626.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-31
AI Technical Summary
本实用新型具有以下优点和效果:延伸出有延伸板,使汽体通过排气通道时,沿着延伸板上升,汽体在排气通道内停留时间更长,汽体中未分离带动水分能够沿着延伸板分离滞留,分离器有更好的分离效果,延伸板更靠近阀体上端,汽体离开排气通道后,会至阀体上端,汽体内的水分会再次进行分离,使得分离器在原基础上再次具有两次的分离,使得产品分离效果更佳;虽然上述申请有益效果众多,但是仍有以下不足:在分离器投入使用前,需先将分离箱进出口的法兰盘与外接管道法兰对接固定,由于法兰连接需通过多个螺栓与螺母配合紧固,实际操作中存在明显不便,工作人员需逐个对齐螺栓孔、穿入螺栓并依次拧紧,不仅装配步骤繁琐,且需反复调整螺栓松紧度以保证法兰面均匀受力,整体操作耗时费力,显著降低了设备安装或检修时的便捷性,实用性欠佳
[0010]与现有技术相比,本实用新型的有益效果是:连接时,只需将外接管道的法兰盘与速锁机构的各连接杆对接,随后移动移动环即可驱动速锁机构整体运行,实现外接法兰盘与分离箱进出口法兰盘的快速咬紧,能同步完成多点锁紧,且各锁紧点受力均匀,无需工作人员逐个操作螺栓,大幅简化了装配步骤,操作便捷性与效率显著提升。
Smart Images

Figure CN224777622U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steam-water separation technology, specifically a steam-water separator. Background Technology
[0002] In steam power systems and industrial processes, steam-water separators are key pressure vessel equipment. Their structural design directly affects the gas-liquid separation efficiency and system operation stability. Existing steam-water separators typically use carbon steel or stainless steel valve bodies with flange interfaces and must be installed horizontally on process pipelines.
[0003] The existing patent document with publication number CN223184242U provides a steam-water separator, including a separator, a separation chamber formed inside the separator, an inlet end and an outlet end formed at both ends of the separator to communicate with the separation chamber, a separation plate that divides the separation chamber is inclinedly provided inside the separation chamber, the separation plate extends downward to form a separation part and forms an exhaust channel, and the separation plate protrudes upward to form an extension plate that communicates with the exhaust channel. This utility model has the following advantages and effects: The extended plate allows the gas to rise along the extended plate as it passes through the exhaust channel, resulting in a longer residence time of the gas within the exhaust channel. Unseparated water in the gas can be separated and retained along the extended plate, leading to a better separation effect. The extended plate is closer to the upper end of the valve body, so after the gas leaves the exhaust channel, it reaches the upper end of the valve body, where the water will be separated again, resulting in a second separation process and a better product separation effect. However, despite the numerous beneficial effects of the above application, the following shortcomings remain: Before the separator is put into use, the flanges at the inlet and outlet of the separator box must be connected and fixed to the external pipe flanges. Since the flange connection requires multiple bolts and nuts for tightening, there is significant inconvenience in actual operation. Workers must align the bolt holes one by one, insert the bolts, and tighten them sequentially. This not only involves cumbersome assembly steps but also requires repeated adjustments to the bolt tightness to ensure uniform force on the flange surface. The overall operation is time-consuming and labor-intensive, significantly reducing the convenience of equipment installation or maintenance and resulting in poor practicality. Utility Model Content
[0004] The purpose of this invention is to provide a steam-water separator to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a steam-water separator, comprising a separation chamber, a spiral separation frame fixedly connected inside the separation chamber, a flow guide shell fixedly connected to the inner side wall of the separation chamber, a baffle fixedly connected to the bottom of the inner side of the separation chamber, a quick-locking mechanism provided on the outer wall of the separation chamber, the quick-locking mechanism comprising an inlet and an outlet, both the inlet and the outlet being threadedly connected to a moving ring, both the inlet and the outlet being fixedly connected to a flange, both the flanges being fixedly connected to an array of mounting seats, each mounting seat being rotatably connected to a locking rod, both mounting seats being fixedly connected to a symmetrically arranged torsion spring, both the flanges being slidably connected to an array of connecting rods, each connecting rod being fixedly connected to a pressing rod, and each connecting rod being fixedly connected to a linking rod at its side.
[0006] Preferably, a plurality of symmetrically arranged support legs are fixedly connected near the bottom of the separation box, and a water outlet is fixedly connected to the bottom of the separation box, with the water outlet communicating with the separation box.
[0007] Preferably, the inlet is fixedly connected to the side wall of the separation box, and the outlet is fixedly connected to the other side wall of the separation box, with both the inlet and the outlet communicating with the separation box.
[0008] Preferably, the connecting rods are all slidably connected inside the corresponding moving rings, the locking rods are all L-shaped, and one corner of the side rod of the locking rod is inclined.
[0009] Preferably, one end of each torsion spring is fixedly connected to a corresponding locking rod, each compression rod is L-shaped, the bottom end of each compression rod abuts against a corresponding locking rod, and a sealing gasket is fixedly connected to one side of each flange.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: During connection, it is only necessary to connect the flange of the external pipe with each connecting rod of the quick-locking mechanism, and then move the moving ring to drive the quick-locking mechanism to run as a whole, so as to realize the quick locking of the external flange and the inlet and outlet flange of the separation box. It can simultaneously complete multi-point locking, and the force of each locking point is uniform. There is no need for the staff to operate the bolts one by one, which greatly simplifies the assembly steps and significantly improves the convenience and efficiency of operation. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic cross-sectional view of the movable ring at the outlet of this utility model. Figure 4This is a schematic diagram of the specific structure of the mounting base of this utility model.
[0012] In the diagram: 1. Separation box; 2. Spiral separator; 3. Guide shell; 4. Baffle; 5. Quick lock mechanism; 51. Inlet; 52. Outlet; 53. Moving ring; 54. Flange; 55. Mounting base; 56. Locking rod; 57. Torsion spring; 58. Connecting rod; 59. Pressing rod; 60. Linkage rod. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-4 The present invention provides the following technical solution: A gas-water separator includes a separation chamber 1, a spiral separation frame 2 fixedly connected inside the separation chamber 1, a flow guide shell 3 fixedly connected to the inner side wall of the separation chamber 1, a baffle 4 fixedly connected to the bottom of the inner side of the separation chamber 1, and a quick-locking mechanism 5 provided on the outer wall of the separation chamber 1. The quick-locking mechanism 5 includes an inlet 51 and an outlet 52. A movable ring 53 is threadedly connected to both the inlet 51 and the outlet 52. A flange 54 is fixedly connected to the side of both the inlet 51 and the outlet 52. A plurality of mounting seats 55 arranged in an array are fixedly connected to each flange 54. A locking rod 56 is rotatably connected to each mounting seat 55. A torsion spring 57 is symmetrically arranged fixedly connected inside each mounting seat 55. A plurality of connecting rods 58 arranged in an array are slidably connected to each flange 54. A pressing rod 59 is fixedly connected to each connecting rod 58. A linkage rod 60 is fixedly connected to the side of each connecting rod 58.
[0015] Near the bottom of the separator 1, multiple symmetrically arranged support legs are fixedly connected. A water outlet is fixedly connected to the bottom of the separator 1, communicating with it. An inlet 51 is fixedly connected to one side wall of the separator 1, and an outlet 52 is fixedly connected to the other side wall. Both inlet 51 and outlet 52 communicate with the separator 1. Inlet 51 facilitates the entry of external gas into the separator 1, while outlet 52 facilitates the discharge of water-free gas. The connecting rods 60 are slidably connected inside the corresponding moving rings 53. The specific shape of the locking rod 56 is... All are L-shaped, with one corner of the side rod of the locking rod 56 being inclined. The inclined position of the side rod of the locking rod 56 facilitates the compression of the corner of the external disc, thereby ensuring a tight fit between the external disc and the flange 54. One end of each torsion spring 57 is fixedly connected to the corresponding locking rod 56. All compression rods 59 are L-shaped, with the bottom end of the top rod of each compression rod 59 abutting against the corresponding locking rod 56. A sealing gasket is fixedly connected to one side of each flange 54. The torsion spring 57 facilitates the reset of the locking rod 56, and the compression rod 59 facilitates the compression of the locking rod 56 when it moves.
[0016] In use, connect the external steam supply pipe to inlet 51. First, insert the disc on the steam supply pipe into the connecting rod 58 on the flange 54 of inlet 51. At this time, the disc abuts against the sealing gasket on one side of the flange 54. Then, the operator inserts an external pry bar into the protruding part of the moving ring 53 and rotates the moving ring 53 using the pry bar. The moving ring 53 is threadedly connected to inlet 51. Therefore, the rotating moving ring 53 will move towards the flange 54 on inlet 51. The movement of the moving ring 53 will abut against the connecting rod 58. When the moving rod 60 is abutted, it will act on the connecting rod 58, causing the connecting rod 58 to move as well. The moving connecting rod 58 will then drive the pressing rod 59 to move as well. The bottom end of the pressing rod 59 will press against the corresponding locking rod 56. Under pressure, the locking rod 56 will rotate outwards from the mounting base 55. This rotation will twist the torsion spring 57. During the rotation, the inclined side of the locking rod 56 will first abut against the edge of the outer plate, and then... As the locking rod 56 rotates, the pressure exerted by the locking rod 56 on the external plate gradually increases. The strong pressure on the external plate deforms the rubber gasket on the flange 54. Rotating the side rod of the locking rod 56 to the corresponding position of the connecting rod 58 until it abuts against the connecting rod 58 stops the movement of the moving ring 53. At this time, the locking rod 56 locks the external plate and the flange 54 firmly at multiple points, making operation convenient. The connection between the external exhaust port and the outlet 52 is similar. Then, the external gas is sent into the separation box 1 through the inlet 51. The gas enters the separation box 1 and rotates at high speed along the spiral position of the spiral separator 2, generating centrifugal force. The centrifugal force throws the water contained in the gas onto the inner wall of the separation box 1. When the gas enters the bottom of the separation box 1, it also hits the baffle 4 and finally surges upward through the middle position of the spiral separator 2, and then is discharged through the outlet 52. Some liquid will also flow through the inclined top wall of the spiral separator 2 into the guide shell 3, and then flow to the bottom of the separation box 1. The staff can drain the water periodically through the outlet.
[0017] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A steam-water separator, characterized in that: The system includes a separation box (1), a spiral separation frame (2) fixedly connected inside the separation box (1), a guide shell (3) fixedly connected to the inner side wall of the separation box (1), a baffle (4) fixedly connected to the bottom of the separation box (1), and a fast-locking mechanism (5) provided on the outer wall of the separation box (1). The fast-locking mechanism (5) includes an inlet (51) and an outlet (52). A moving ring (53) is threadedly connected to both the inlet (51) and the outlet (52). The sides of both the inlet (51) and the outlet (52) are fixedly connected. A flange (54) is fixedly connected to the flange (54), and a plurality of mounting seats (55) arranged in an array are fixedly connected to the flange (54). A locking rod (56) is rotatably connected to each mounting seat (55). A torsion spring (57) arranged symmetrically is fixedly connected inside each mounting seat (55). A plurality of connecting rods (58) arranged in an array are slidably connected to the flange (54). A pressing rod (59) is fixedly connected to each connecting rod (58). A connecting rod (60) is fixedly connected to the side end of each connecting rod (58).
2. The steam-water separator according to claim 1, characterized in that: The separation box (1) is fixedly connected to a plurality of symmetrically arranged support legs near the bottom end. The bottom end of the separation box (1) is fixedly connected to a water outlet, which is in communication with the separation box (1).
3. A steam-water separator according to claim 1, characterized in that: The inlet (51) is fixedly connected to the side wall of the separation box (1), and the outlet (52) is fixedly connected to the other side wall of the separation box (1). Both the inlet (51) and the outlet (52) are in communication with the separation box (1).
4. A steam-water separator according to claim 1, characterized in that: The connecting rods (60) are all slidably connected inside the corresponding moving rings (53), and the locking rods (56) are all L-shaped. One corner of the side rod of the locking rod (56) is inclined.
5. A steam-water separator according to claim 1, characterized in that: One end of each torsion spring (57) is fixedly connected to the corresponding locking rod (56), each of the compression rods (59) is L-shaped, the bottom end of each compression rod (59) abuts against the corresponding locking rod (56), and a sealing gasket is fixedly connected to one side of each flange (54).
Citation Information
Patent Citations
Steam-water separator
CN223184242U