Air film coal shed dust falling device
Patent Information
- Application Number
- CN202521773068.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-20
AI Technical Summary
[0003]煤车在出煤场过程中,轮胎花纹会携带煤泥、煤粉,在煤场出口聚集,需要清扫车一直进行清扫,清扫面积大、劳动强度高,车辆在行驶过程中引起扬尘,污染周围环境,且部分煤尘会随着空气落在气膜煤棚的外侧顶部,长期以往,会导致气膜煤棚的外侧呈黑灰色
[0007]本实用新型的有益效果是:通过多组拱形架上的喷淋头对气膜煤棚的外侧进行喷淋,对其进行有效地除尘清洁;此外,该设计还针对气膜煤棚之外的区域进行降尘处理,降低煤车、清洁车所产生的扬尘。
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Figure CN224777670U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of coal storage facilities and is a dust suppression device for air-supported coal sheds. Background Technology
[0002] In recent years, with increasing environmental awareness and stricter requirements from enterprises for coal mining and storage environments, air-supported membrane coal sheds, as a modern coal storage facility, have been widely used. Air-supported membrane coal sheds are characterized by their simple structure, low cost, and portability. They can also effectively protect coal from adverse environmental factors such as atmospheric moisture, rainfall, and ultraviolet radiation by controlling the internal pressure of the air membrane.
[0003] During the coal truck's journey out of the coal yard, the tire treads carry coal sludge and coal dust, which accumulate at the coal yard exit. This requires continuous cleaning by sweepers, which involves a large cleaning area and high labor intensity. The vehicles also generate dust during their journey, polluting the surrounding environment. Furthermore, some coal dust will fall onto the outer top of the air-supported coal shed with the air, which over time will cause the outer side of the air-supported coal shed to turn blackish-gray.
[0004] In existing technologies, air-supported coal sheds are generally equipped with spray systems to reduce dust inside the shed and ensure that the working environment inside meets standards. However, effective dust removal and cleaning cannot be carried out on the outside of the air-supported coal shed. Utility Model Content
[0005] The technical problem to be solved by this utility model is to provide a dust suppression device for air-supported coal sheds, so as to effectively remove dust and clean the outer surface of the air-supported coal shed.
[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A dust suppression device for air-supported coal sheds includes a connecting seat and multiple sets of arched frames; The connecting seats are fixed on both sides of the air-supported coal shed along its length. The two ends of each set of arched frames are connected to the connecting seats and located on the outside of the air-supported coal shed. Multiple spray heads are fixed on the arched frame, and a water supply channel communicating with the spray heads is provided inside the arched frame. A quick-connect plug is fixed at one end of the arched frame. The quick-connect plug is connected to the water supply channel and is used to connect a water supply device so as to spray and wash the outside of the air-supported coal shed through the spray heads.
[0007] The beneficial effects of this utility model are: by spraying the outside of the air-supported coal shed with spray heads on multiple sets of arched frames, the dust is effectively removed and cleaned; in addition, the design also carries out dust reduction treatment in areas outside the air-supported coal shed, reducing the dust generated by coal trucks and cleaning vehicles.
[0008] Based on the above technical solution, the present invention can be further improved as follows.
[0009] Furthermore, a first slide rail is fixed on the connecting seat, and a sliding seat is fixed at both ends of each set of arched frames. A first pulley is fixed at the bottom of the sliding seat, and the first pulley is slidably connected in the first slide rail.
[0010] The beneficial effect of adopting the above-mentioned further solution is that the sliding connection between the arched frame and the connecting seat is realized by the first slide rail and the first pulley, which can reduce the number of arched frames and clean the air-supported coal shed by moving the arched frames.
[0011] Furthermore, a drive motor is fixed inside the sliding seat. The drive motor is connected to the first pulley and is used to drive the first pulley to move along the first slide rail.
[0012] The advantage of adopting the above-mentioned further solution is that the sliding connection between the arch frame and the connecting seat is driven by the drive motor, thereby improving the overall level of automation.
[0013] Furthermore, arched auxiliary frames are fixed at both ends of the connecting seat, and an auxiliary rod is fixed between the tops of the two sets of auxiliary frames, with the top of the arched frame suspended on the auxiliary rod.
[0014] The beneficial effect of adopting the above-mentioned further solution is to improve the stability of the arched frame by suspending and supporting it with auxiliary frames and auxiliary rods.
[0015] Furthermore, a second slide rail is provided on the bottom surface of the auxiliary rod, and the extension direction of the first slide rail is consistent with the extension direction of the first slide rail; a second pulley is fixed on the top of the arched frame, and the second pulley is slidably connected in the second slide rail.
[0016] The beneficial effect of adopting the above-mentioned further solution is that the second pulley and the second slide rail guide the movement of the arch frame, and together with the first slide rail and the first pulley, make the displacement of the arch frame more stable.
[0017] Furthermore, the spray heads are tilted and fixed at equal intervals on the arched frame.
[0018] The beneficial effect of adopting the above-mentioned further scheme is that the arched frame is set on the outer top of the air-supported coal shed, and the inclined sprinkler heads can directly act on the air-supported coal shed.
[0019] Furthermore, the two adjacent spray heads on the arched frame are tilted in opposite directions.
[0020] The beneficial effect of adopting the above-mentioned further scheme is to expand the spraying range of each set of arched frames and improve the cleaning effect on the air-supported coal shed.
[0021] Furthermore, the tilt angle of the spray head is between 30° and 45°.
[0022] The beneficial effect of adopting the above-mentioned further solution is that it enables the spray head to effectively spray the air-supported coal shed.
[0023] Furthermore, the water conveying device includes a water conveying pipeline and a first water conveying pump; The two ends of the water supply pipeline are respectively connected to the quick-connect plug and the water storage tank. The first water supply pump is connected to the water supply pipeline, and the water supply pipeline is connected to the first shut-off valve on both sides of the water supply pump.
[0024] The beneficial effect of adopting the above-mentioned further scheme is that the water flow is pressurized by the water pump, and the shut-off valve is used to cut off the water supply pipeline.
[0025] Furthermore, an auxiliary pipeline is connected in parallel to the water supply pipeline, a second water pump is connected to the auxiliary pipeline, and second shut-off valves are connected to both sides of the second water pump on the auxiliary pipeline.
[0026] The beneficial effect of adopting the above-mentioned further solution is that when the water supply pipeline fails, the auxiliary pipeline can be activated, or when the water pressure is insufficient, the water supply pipeline and the auxiliary pipeline can be activated simultaneously to increase the spray pressure. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the air-supported coal shed dust suppression device provided by this utility model. Figure 2 A schematic diagram of the arched frame provided by this utility model.
[0028] The attached diagram lists the components represented by each number as follows: 1. Connecting seat; 2. Arched frame; 3. Sliding seat; 4. Quick connector; 5. Sprinkler head; 6. Auxiliary frame; 7. Auxiliary rod; 8. First pulley; 9. Second pulley; 10. Water supply pipe; 11. Water storage tank; 12. First water pump; 13. Auxiliary pipe; 14. First shut-off valve; 15. Second water pump; 16. Second shut-off valve. Detailed Implementation
[0029] The principles and features of this utility model are described below. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.
[0030] according to Figure 1 and Figure 2 As shown, this utility model provides a dust suppression device for air-supported coal sheds, including a connecting seat 1 and multiple sets of arched frames 2.
[0031] The connecting seat 1 is fixed on both sides of the air-supported coal shed along its length. The two ends of each set of arched frames 2 are connected to the connecting seat 1 and are located on the outside of the air-supported coal shed.
[0032] Multiple spray heads 5 are fixed on the arched frame 2, and a water supply channel communicating with the spray heads 5 is provided inside the arched frame 2. A quick connector 4 is fixed at one end of the arched frame 2. The quick connector 4 is connected to the water supply channel and is used to connect the water supply device so as to spray and wash the outside of the air-supported coal shed through the spray heads 5.
[0033] This utility model uses multiple sets of spray heads 5 on the arched frame 2 to spray the outside of the air-supported coal shed, effectively removing dust and cleaning it; in addition, this design also carries out dust reduction treatment for areas outside the air-supported coal shed, reducing the dust generated by coal trucks and cleaning vehicles.
[0034] Based on the above technical solution, the present invention can be further improved as follows.
[0035] Preferably, in this embodiment, a first slide rail is fixed to the connecting seat 1, and sliding seats 3 are fixed to both ends of each set of arched frames 2. A first pulley 8 is fixed to the bottom of the sliding seat 3, and the first pulley 8 is slidably connected to the first slide rail. The sliding connection between the arched frame 2 and the connecting seat 1 is achieved through the first slide rail and the first pulley 8, which reduces the number of arched frames 2 and allows for cleaning of the air-supported coal shed by moving the arched frames 2. In the prior art, air-supported coal sheds generally occupy a large area. If comprehensive external cleaning is required, multiple sets of arched frames 2 are needed to cover all external areas, resulting in relatively high time and cost during construction. Therefore, this embodiment changes the arched frame 2 and the connecting seat 1 to a sliding connection, reducing the number of arched frames 2 and achieving mobile cleaning.
[0036] Preferably, in this embodiment, a drive motor (not shown) is fixed inside the sliding seat 3. The drive motor is connected to the first pulley 8 and drives the first pulley 8 to move along the first slide rail. The sliding connection between the arched frame 2 and the connecting seat 1 is driven by the drive motor, improving the overall automation level. Since the air-supported coal shed occupies a large area, the corresponding size of the arched frame 2 is also relatively large. In this embodiment, the movement of the arched frame 2 is achieved by electric drive. At the same time, in the specific cleaning process, this embodiment can divide the air-supported coal shed into multiple areas equally. A partition is set at the end of the connecting seat 1 corresponding to each area. The arched frame 2 in this area only moves back and forth between two adjacent partitions, and the movement between each group of arched frames 2 is independent of each other. In addition, during implementation, in order to improve the overall level of intelligence, sensors or signal receivers can be installed at the partition, and a signal transmitter corresponding to the sensor or signal receiver is installed on the sliding seat 3. When the sensor or signal receiver at the partition detects the sliding seat 3, it transmits the received electrical signal to the background control system. The program in the background control system drives the drive motor in the sliding seat 3 to reverse, thereby causing the arch frame 2 to reciprocate. The program in the background control system is existing technology, and the specific program code will not be described in this utility model.
[0037] Preferably, in this embodiment, arched auxiliary frames 6 are fixed to both ends of the connecting seat 1, and an auxiliary rod 7 is fixed between the tops of the two sets of auxiliary frames 6. The top of the arched frame 2 is suspended on the auxiliary rod 7. As mentioned above, the air-supported coal shed occupies a large area, and the arched frame 2 is slidably connected to the connecting seat 1. Based on this, the stability of the arched frame 2 is somewhat problematic. To solve this problem, this embodiment uses the auxiliary frames 6 and the auxiliary rod 7 to suspend and support the arched frame 2, thereby improving its stability.
[0038] Preferably, in this embodiment, the bottom surface of the auxiliary rod 7 is provided with a second slide rail, and the extension direction of the first slide rail is consistent with the extension direction of the first slide rail; a second pulley 9 is fixed to the top of the arch frame 2, and the second pulley 9 is slidably connected in the second slide rail. The movement of the arch frame 2 is guided by the second pulley 9 and the second slide rail, and in conjunction with the first slide rail and the first pulley 8, the displacement of the arch frame 2 is made more stable.
[0039] Preferably, in this embodiment, the spray heads 5 are inclined and equidistantly fixed on the arched frame 2. The arched frame 2 is set on the outer top of the air-supported coal shed, and the inclined spray heads 5 can directly act on the air-supported coal shed.
[0040] Preferably, in this embodiment, the inclination directions of two adjacent spray heads 5 on the arched frame 2 are opposite. The spray range of the spray head 5 is normally a fan-shaped structure. In this embodiment, the spray range of each set of arched frames 2 is expanded with the arched frame 2 as the center of symmetry, thereby improving the cleaning effect on the air-supported coal shed.
[0041] Preferably, in this embodiment, the actual spraying range of the spray head 5 is mainly determined by its tilt angle and the water pressure. When the water pressure is controllable, the tilt angle of the spray head 5 needs to be set. If the tilt angle is too small, the spray direction of the spray head 5 directly corresponds to the air-supported coal shed, failing to form an effective atomized water curtain, and the spraying range is relatively small. If the tilt angle is too small, the parabola formed by the spray head 5 is relatively narrow, the water flow is vertical, the spraying range is relatively small, and there is also the possibility of the water being blown away by the airflow. Therefore, in this embodiment, the tilt angle of the spray head 5 is between 30° and 45°.
[0042] Preferably, in this embodiment, the water supply device includes a water supply pipeline 10 and a first water pump 12. The two ends of the water supply pipeline 10 are connected to a quick-connect plug 4 and a water storage tank 11, respectively. The first water pump 12 is connected to the water supply pipeline 10, and first shut-off valves 14 are connected to both sides of the first water pump 12 on the water supply pipeline 10. The first water pump 12 pressurizes the water flow, and the first shut-off valves 14 are used to shut off the water supply pipeline 10. In this embodiment, first shut-off valves 14 are provided on both sides of the first water pump 12 to ensure effective control of the water supply pipeline 10. One of the first shut-off valves 14 can be configured as a manually operated normally open valve, and the other can be configured as an electrically operated normally closed valve. When cleaning is required, the normally closed valve is opened through the background control system. When the water supply pipeline 10 malfunctions, the operator needs to close the normally open valve in a timely manner.
[0043] Preferably, in this embodiment, an auxiliary pipe 13 is connected in parallel to the water supply pipe 10. A second water pump 15 is connected to the auxiliary pipe 13, and second shut-off valves 16 are connected to both sides of the second water pump 15 on the auxiliary pipe 13. When the water supply pipe 10 malfunctions, the auxiliary pipe 13 can be activated; or when the water pressure is insufficient, both the water supply pipe 10 and the auxiliary pipe 13 can be activated simultaneously to increase the spray pressure. The two second shut-off valves 16 in the auxiliary pipe 13 can be the same as the two first shut-off valves 14 in the water supply pipe 10, or they can be two electrically operated normally closed valves that are opened only under specific circumstances by the background control system.
[0044] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0046] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0047] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0049] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A dust suppression device for air-supported coal sheds, characterized in that, Includes a connecting seat (1) and multiple sets of arched frames (2); The connecting seat (1) is fixed on both sides of the air-supported coal shed along the length direction. The two ends of each set of arched frames (2) are connected to the connecting seat (1) and located on the outside of the air-supported coal shed. Multiple spray heads (5) are fixed on the arched frame (2), and a water supply channel communicating with the spray heads (5) is provided inside the arched frame (2). A quick connector (4) is fixed at one end of the arched frame (2). The quick connector (4) is connected to the water supply channel and is used to connect a water supply device so as to spray and wash the outside of the air-supported coal shed through the spray heads (5).
2. The air-supported membrane coal shed dust suppression device according to claim 1, characterized in that, The connecting seat (1) is fixed with a first slide rail, and each arched frame (2) is fixed with a sliding seat (3) at both ends. The bottom of the sliding seat (3) is fixed with a first pulley (8), and the first pulley (8) is slidably connected in the first slide rail.
3. The air-supported membrane coal shed dust suppression device according to claim 2, characterized in that, A drive motor is fixed inside the sliding seat (3). The drive motor is connected to the first pulley (8) and is used to drive the first pulley (8) to move along the first slide rail.
4. The air-supported membrane coal shed dust suppression device according to claim 3, characterized in that, The two ends of the connecting seat (1) are also fixed with arched auxiliary frames (6), and an auxiliary rod (7) is fixed between the tops of the two sets of auxiliary frames (6). The top of the arched frame (2) is suspended on the auxiliary rod (7).
5. The air-supported membrane coal shed dust suppression device according to claim 4, characterized in that, The bottom surface of the auxiliary rod (7) is provided with a second slide rail, and the extension direction of the first slide rail is consistent with the extension direction of the first slide rail; the top of the arched frame (2) is fixed with a second pulley (9), and the second pulley (9) is slidably connected in the second slide rail.
6. A dust suppression device for air-supported coal sheds according to any one of claims 1 to 5, characterized in that, The spray head (5) is tilted and fixed at equal intervals on the arch frame (2).
7. The air-supported membrane coal shed dust suppression device according to claim 6, characterized in that, The two adjacent spray heads (5) on the arched frame (2) are tilted in opposite directions.
8. The air-supported membrane coal shed dust suppression device according to claim 7, characterized in that, The tilt angle of the spray head (5) is between 30° and 45°.
9. A dust suppression device for air-supported coal sheds according to any one of claims 1 to 5, characterized in that, The water conveying device includes a water conveying pipeline (10) and a first water conveying pump (12); The two ends of the water supply pipe (10) are respectively connected to the quick connector (4) and the water storage tank. The first water pump (12) is connected to the water supply pipe (10), and the first shut-off valve (14) is connected to both sides of the water pump (12) on the water supply pipe (10).
10. The air-supported membrane coal shed dust suppression device according to claim 9, characterized in that, An auxiliary pipe (13) is also connected in parallel to the water supply pipe (10). A second water pump (15) is connected to the auxiliary pipe (13). A second shut-off valve (16) is connected to both sides of the second water pump (15) on the auxiliary pipe (13).