A gas-liquid separator for an acid washing tower that is easy to rinse
Patent Information
- Application Number
- CN202522308259.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]现有的便于冲洗的酸洗塔用的气液分离器当气体中夹带的液滴和雾沫被填料阻拦后,直接沿罐体内壁下滑,长期使用,可能导致罐体内壁受到腐蚀,导致罐体使用寿命下降,并且清洗也通过冲洗孔进行人工冲洗,效率低,比较不便,因此,亟待一种改进的技术来解决现有技术中所存在的这一问题
(1)筒体和罐体之间设置有支撑环及锥形环形板,锥形环形板由外向内的高度逐渐降低,锥形环形板外侧并与罐体内壁之间设置有环形喷水管,环形喷水管底部朝向罐体内壁设置有若干喷嘴,首先汽液分离后可能带酸的液体沿锥形环形板滴落,同时在锥形环形板外侧通过环形喷水管及喷嘴的配合可对罐体内壁进行冲洗,防止可能带有酸性的雾气或液滴长期附着在罐体内壁从而导致罐体内壁破坏,大大提高了整体的使用寿命,并且节省时间,提高清洗效率,降低人工成本。
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Figure CN224777683U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gas-liquid separator technology, specifically a gas-liquid separator for an acid washing tower that is easy to rinse. Background Technology
[0002] Acid scrubbing towers, also known as acid gas scrubbing towers or wet scrubbing towers, are environmental protection devices that use liquids (usually water or chemical solutions) to contact industrial waste gases, thereby removing acidic pollutants (such as HCl, SO2, H2S, NOx, HF, etc.). After efficient separation and purification in the acid scrubbing tower, the liquid droplets and mists entrained in the gas generally need to be discharged clean and dry through a gas-liquid separator.
[0003] Existing gas-liquid separators used in acid washing towers that are easy to clean allow liquid droplets and mist entrained in the gas to slide directly down the inner wall of the tank after being blocked by the packing. Long-term use may lead to corrosion of the inner wall of the tank, resulting in a reduction in the service life of the tank. Furthermore, cleaning is done manually through the flushing holes, which is inefficient and inconvenient. Therefore, there is an urgent need for an improved technology to solve this problem in the existing technology. Summary of the Invention
[0004] The purpose of this invention is to provide a gas-liquid separator for acid washing towers that is easy to rinse, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a gas-liquid separator for an acid washing tower that is easy to rinse, comprising a tank, a cylinder, a top cover, a conical annular plate, a support ring, and a packing support grid. The upper surface of the tank is connected to the bottom of the cylinder via flanges, bolts, and nuts. A top cover is provided at the top of the cylinder. A support ring is provided at the connection between the tank and the cylinder. A packing support grid is provided on the upper surface of the support ring. The height of the conical annular plate gradually decreases from the outside to the inside. The conical annular plate is located inside the tank. An outer folding plate is provided at the top of the conical annular plate. The outer folding plate is clamped between the flange and the support ring of the tank. An annular water spray pipe is provided on the outer surface of the conical annular plate. A water pipe joint is provided on the side wall of the tank. The water pipe joint passes through the inner wall of the tank and is provided with a bend. A connecting pipe is provided at the bottom of the annular water spray pipe. The connecting pipe is connected to the bend. Several nozzles are provided on the lower surface of the annular water spray pipe, and the nozzles face the inner wall of the tank.
[0006] Preferably, the present invention provides a gas-liquid separator for an acid washing tower that is easy to rinse, wherein the bottom of the tank is provided with a liquid outlet, and the side wall of the tank is provided with an air inlet, a viewing window and a spare port.
[0007] Preferably, the present invention provides a gas-liquid separator for an acid washing tower that is easy to rinse, wherein the outer wall of the tank is connected with several supporting feet.
[0008] Preferably, the present invention provides a gas-liquid separator for an acid washing tower that is easy to rinse, wherein the top cover is provided with an exhaust port.
[0009] Preferably, the present invention provides a gas-liquid separator for an acid washing tower that is easy to clean, wherein the side wall of the cylinder is provided with a discharge hole and a hand hole.
[0010] Preferably, the present invention provides a gas-liquid separator for an acid washing tower that is easy to rinse, wherein the cylinder is filled with packing material, the bottom of the packing material is supported on a packing support grid, and a pressure ring is pressed on the packing material.
[0011] Compared with the prior art, the beneficial effects of this utility model are: (1) A support ring and a conical annular plate are provided between the cylinder and the tank. The height of the conical annular plate gradually decreases from the outside to the inside. An annular water spray pipe is provided between the outer side of the conical annular plate and the inner wall of the tank. Several nozzles are provided at the bottom of the annular water spray pipe facing the inner wall of the tank. After the gas-liquid separation, the liquid that may be acidic drips down along the conical annular plate. At the same time, the inner wall of the tank can be rinsed by the cooperation of the annular water spray pipe and nozzles on the outer side of the conical annular plate. This prevents the mist or droplets that may be acidic from adhering to the inner wall of the tank for a long time, which would cause damage to the inner wall of the tank. This greatly improves the overall service life, saves time, improves cleaning efficiency, and reduces labor costs.
[0012] (2) The use of a conical annular plate to install the annular spray pipe can prevent the liquid separated at the packing from directly contacting the inner wall of the tank, thereby further improving the service life of the inner wall of the tank.
[0013] (3) The conical annular plate is installed inside the tank through an outer folding plate, which facilitates disassembly and replacement. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 For the appendix Figure 1 Enlarged structural diagram of point A in the middle.
[0015] In the diagram: 1. Tank body; 2. Cylinder body; 3. Top cover; 4. Conical annular plate; 5. Support ring; 6. Packing support grid; 7. Outer fold plate; 8. Annular water spray pipe; 9. Water pipe joint; 10. Bend; 11. Connecting pipe; 12. Nozzle; 13. Liquid outlet; 14. Air inlet; 15. Viewing window; 16. Spare port; 17. Support leg; 18. Exhaust port; 19. Discharge hole; 20. Hand hole; 21. Packing; 22. Pressure ring. Detailed Implementation
[0016] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] Please see Figure 1-2 This utility model provides a technical solution: a gas-liquid separator for an acid washing tower that is easy to rinse, comprising a tank 1, a cylindrical body 2, a top cover 3, a conical annular plate 4, a support ring 5, and a packing support grid 6. The upper surface of the tank 1 is connected to the bottom of the cylindrical body 2 by flanges, bolts, and nuts. The top cover 3 is provided at the top of the cylindrical body 2, and the top cover 3 is provided with an exhaust port 18 to collect the gas after gas-liquid separation. A support ring 5 is provided at the connection between the tank 1 and the cylindrical body 2, and a packing support grid 6 is provided on the upper surface of the support ring 5. The conical annular plate 4 extends from the outside to the inside. The height gradually decreases, and a conical annular plate 4 is set inside the tank body 1. An outer folding plate 7 is set at the top of the conical annular plate 4. The outer folding plate 7 is clamped between the flange and the support ring 5 of the tank body 1. An annular water spray pipe 8 is set on the outer surface of the conical annular plate 4. A water pipe joint 9 is set on the side wall of the tank body 1. The water pipe joint 9 passes through the inner wall of the tank body 1 and is set with a bend 10. A connecting pipe 11 is set at the bottom of the annular water spray pipe 8. The connecting pipe 11 is connected to the bend 10. Several nozzles 12 are set on the lower surface of the annular water spray pipe 8. The nozzles 12 face the inner wall of the tank body 1. The tank body 1 is provided with a liquid outlet 13 at the bottom to discharge the liquid droplets after gas-liquid separation. The side wall of the tank body 1 is provided with an air inlet 14, a viewing window 15 and a spare port 16. The air inlet 14 is used for the gas with a large number of liquid droplets and mist discharged from the pickling tower to enter. The viewing window 15 is used for observation. The spare port 16 is connected to a spare pipeline through a valve. When the packing becomes blocked after long-term use, the gas can be temporarily discharged from the spare port. The outer wall of the tank body 1 is connected with several support feet 17 to achieve overall support and fixation. The side wall of the cylinder 2 is provided with a discharge hole 19 and a hand hole 20. The discharge hole 19 is used for discharge when the packing is replaced, and the hand hole 20 is used for adding packing. The cylinder 2 is filled with packing 21. The bottom of the packing 21 is supported on the packing support grid 6. A pressure ring 22 is pressed on the packing 21. The packing 21 is used to contact the liquid droplets and mist in the gas, thereby achieving gas-liquid separation. The pressure ring 22 is used to press the packing 21 to ensure the stability of the packing 21.
[0018] Installation method and operating principle: First, weld the annular water spray pipe 8, which has several nozzles 12 installed at the bottom, to the outer surface of the conical annular plate 4. Pass the water pipe connector 9 through the tank body 1 and weld it. Connect the bend 10 to the inner end of the water pipe connector 9. The outer folding plate 7 of the conical annular plate 4 is supported on the flange of the tank body 1. Connect the annular water spray pipe 8 to the bend 10 through the connecting pipe 11. Support the packing support grid 6 on the upper surface of the support ring 5. Support the support ring 5 on the outer folding plate 7 of the conical annular plate 4 and align the holes. Support the pressure ring 22 on the packing support grid 6. Then, fasten the bottom of the cylinder 2, which has a top cover 3 connected to the top, to the top of the tank body 1 through flanges, bolts, and nuts. At this time, the support ring 5 and the outer folding plate 7 are clamped between the flange of the cylinder 2 and the tank body 1, and the pressure ring 22 is located inside the cylinder 2, completing the installation. Before operation, the air inlet 14 is connected to the air outlet of the pickling tower via a pipe, the water pipe connector 9 is connected to an external water pipe, and the exhaust port 18 is connected to an exhaust pipe. The pressure ring 22 is lifted, and the packing 21 is fed into the cylinder 2 through the hand hole 20. At this time, the discharge hole 19 is blocked by a blind flange, the pressure ring 22 is loosened, and the pressure ring 22 is pressed onto the packing 21. During operation, the gas, which contains a large amount of droplets and mist and has been purified after pickling, enters the tank 1 through the air inlet 14. It then passes through the packing 21 inside the cylinder 2, completing the gas-liquid separation. The gas continues to rise and is discharged from the exhaust port 18, while the potentially acidic liquid drips down the inner wall of the conical annular plate 4. During cleaning, the cleaning fluid enters the annular spray pipe 8 through the water pipe connector 9 and is sprayed onto the inner wall of the tank 1 from each nozzle 12, completing the cleaning of the inner wall of the tank 1. This utility model has a reasonable structure. A support ring 5 and a conical annular plate 4 are provided between the cylinder 2 and the tank 1. The height of the conical annular plate 4 gradually decreases from the outside to the inside. An annular water spray pipe 8 is provided between the outer side of the conical annular plate 4 and the inner wall of the tank 1. Several nozzles 12 are provided at the bottom of the annular water spray pipe 8 facing the inner wall of the tank 1. First, after the gas-liquid separation, the potentially acidic liquid drips down along the conical annular plate 4. At the same time, the inner wall of the tank 1 can be rinsed by the cooperation of the annular water spray pipe 8 and the nozzles 12 on the outer side of the conical annular plate 4. This prevents the potentially acidic mist or droplets from adhering to the inner wall of the tank 1 for a long time, which would cause damage to the inner wall of the tank 1. This greatly improves the overall service life, saves time, improves cleaning efficiency, and reduces labor costs. At the same time, the use of the conical annular plate 4 to install the annular water spray pipe 8 can prevent the liquid separated at the packing 21 from not directly contacting the inner wall of the tank 1, further improving the service life of the inner wall of the tank 1. The conical annular plate 4 is set inside the tank 1 by an outer folding plate 7, which is convenient for disassembly and replacement.
[0019] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.
[0020] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A gas-liquid separator for an acid washing tower that is easy to rinse, characterized in that: The system includes a tank (1), a cylindrical body (2), a top cover (3), a conical annular plate (4), a support ring (5), and a packing support grid (6). The upper surface of the tank (1) is connected to the bottom of the cylindrical body (2) by flanges, bolts, and nuts. The top of the cylindrical body (2) is provided with a top cover (3). A support ring (5) is provided at the connection between the tank (1) and the cylindrical body (2). A packing support grid (6) is provided on the upper surface of the support ring (5). The height of the conical annular plate (4) gradually decreases from the outside to the inside. The conical annular plate (4) is located inside the tank (1). The top of the conical annular plate (4) is... An outer folding plate (7) is provided at the end, which is clamped between the flange and the support ring (5) of the tank body (1). An annular water spray pipe (8) is provided on the outer surface of the conical annular plate (4). A water pipe joint (9) is provided on the side wall of the tank body (1). The water pipe joint (9) passes through the inner wall of the tank body (1) and is provided with a bend (10). A connecting pipe (11) is provided at the bottom of the annular water spray pipe (8). The connecting pipe (11) is connected to the bend (10). A number of nozzles (12) are provided on the lower surface of the annular water spray pipe (8). The nozzles (12) face the inner wall of the tank body (1).
2. The gas-liquid separator for an acid washing tower that is easy to rinse, as described in claim 1, is characterized in that: The tank (1) has a liquid outlet (13) at the bottom and an air inlet (14), a viewing window (15) and a spare port (16) on the side wall of the tank (1).
3. The gas-liquid separator for an acid washing tower that is easy to rinse, as described in claim 1, is characterized in that: The outer wall of the tank (1) is connected to several support feet (17).
4. A gas-liquid separator for an acid washing tower that is easy to rinse, as described in claim 1, is characterized in that: The top cover (3) is provided with an exhaust port (18).
5. A gas-liquid separator for an acid washing tower that is easy to rinse, as described in claim 1, characterized in that: The side wall of the cylinder (2) is provided with a discharge hole (19) and a hand hole (20).
6. A gas-liquid separator for an acid washing tower that is easy to rinse, as described in claim 1, characterized in that: The cylinder (2) is filled with filler (21), the bottom of the filler (21) is supported on the filler support grid (6), and a pressure ring (22) is pressed on the filler (21).