Environment-friendly sponge processing odor removal device

Abstract

The utility model discloses an environmental protection type sponge processing deodorization device, including the box, the inside of box is equipped with baffle respectively, the inside of baffle is opened and is equipped with the vent hole of uniform distribution respectively still includes the mechanism of turning over, the mechanism of turning over: it includes support plate, rotating lever, vane, swivel, spiral vane and inner bucket, the left and right inner wall of box is equipped with support plate, and the lower surface left and right ends of support plate are connected with rotating lever respectively, and the outside of rotating lever is equipped with vane respectively, and the swivel is connected with the swivel between two baffles, and the outside of swivel is equipped with spiral vane, and the upper surface of baffle of lower end is equipped with inner bucket, and spiral vane and inner bucket cooperate and set, and this environmental protection type sponge processing deodorization device, dynamic gas -solid contact mode optimization adsorption process, promote peculiar smell removal efficiency and equipment stability, significantly enhance the practicality and environmental protection benefit of deodorization system.

Description

Technical Field

[0001] This utility model relates to the technical field of deodorization equipment for sponge processing, specifically an environmentally friendly deodorization device for sponge processing. Background Technology

[0002] Environmentally friendly sponges typically refer to sponges made from recyclable or bio-based materials. They are characterized by low pollution, biodegradability, and recyclability. In practical applications, they can be used in household goods, industrial filtration, and horticulture, combining functionality and ecological benefits. Odor removal devices are used during processing because the polymerization of raw materials, decomposition of foaming agents, or volatilization of additives during production may release volatile organic compounds such as aldehydes and hydrocarbons. These gases not only have irritating odors but may also affect human health and air quality. Odor removal devices effectively remove odorous substances through adsorption and catalytic decomposition technologies (such as activated carbon adsorption and photocatalytic reactions), ensuring that sponge products meet environmental standards while improving the workshop working environment and reducing the pollution of the surrounding ecosystem caused by gas emissions. Existing environmentally friendly sponge processing deodorization devices install gas collection hoods above or around equipment that easily generate odorous gases, such as sponge foaming, cutting, or hot pressing. The volatile VOCs, aldehydes, and other odorous gases are introduced into the pipeline through negative pressure ventilation. The gas enters the adsorption tower filled with activated carbon, where the porous structure of the activated carbon adsorbs the odor molecules. After adsorption and purification, the gas is discharged through the air outlet. In existing environmentally friendly sponge processing deodorization devices, the activated carbon particles are in a static accumulation state inside the adsorption tower. When gas flows through, it is easy to form short-circuit due to uneven resistance distribution, resulting in excessive adsorption in some areas and insufficient adsorption in other areas, thus reducing the overall adsorption efficiency and increasing the frequency of consumable replacement. Therefore, we propose an environmentally friendly sponge processing deodorization device. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide an environmentally friendly sponge processing deodorization device. The dynamic gas-solid contact method optimizes the adsorption process, improves the odor removal efficiency and equipment stability, and significantly enhances the practicality and environmental benefits of the deodorization system, which can effectively solve the problems in the background technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly sponge processing deodorization device, including a box, wherein the inside of the box is provided with partitions, and the inside of the partitions is provided with evenly distributed ventilation holes, and also includes a flipping mechanism; The flipping mechanism includes a support plate, a rotating rod, blades, a rotating rod, spiral blades, and an inner barrel. A support plate is provided between the left and right inner walls of the housing. Rotating rods are rotatably connected to the left and right ends of the lower surface of the support plate. Evenly distributed blades are provided on the outside of the rotating rods. A rotating rod is rotatably connected between two partitions. Spiral blades are provided on the outside of the rotating rods. An inner barrel is provided on the upper surface of the lower partition. The spiral blades are configured to cooperate with the inner barrel. The dynamic gas-solid contact method optimizes the adsorption process, improves odor removal efficiency and equipment stability, and significantly enhances the practicality and environmental benefits of the odor removal system.

[0005] Furthermore, a microcontroller is provided on the left side of the enclosure. The microcontroller is externally connected to an external power source to provide electrical connections for various electrical appliances.

[0006] Furthermore, the flipping mechanism also includes bevel gear one, bevel gear two, worm gear and worm. Worms are rotatably connected to the left and right inner walls of the support plate, and worm gear is fixedly connected to the top of the rotating rod. The worm gear meshes with the worm. Bevel gear one is fixedly sleeved on the outside of the rotating rod. Bevel gear two is fixedly connected to the end of the worm near the rotating rod. Bevel gear two meshes with bevel gear one to achieve synchronous rotation.

[0007] Furthermore, it also includes a motor, which is located in the middle of the upper surface of the upper partition. The bottom end of the motor's output shaft is fixedly connected to the top end of the rotating rod, and the input end of the motor is electrically connected to the output end of the microcontroller to provide a flipping drive.

[0008] Furthermore, the top of the box is connected to a gas collection hood by bolts, and the bottom of the left and right sides of the box are respectively provided with evenly distributed air outlets to facilitate the entry and exit of gas into the box.

[0009] Furthermore, a fan is installed at the top of the interior of the housing, and the input end of the fan is electrically connected to the output end of the microcontroller to realize gas extraction.

[0010] Furthermore, the front side of the box is hinged with a cover plate, and the front side of the box is rotatably connected with a limiting plate. The limiting plate is installed in conjunction with the cover plate at the same height to facilitate the replacement of the adsorption material.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This environmentally friendly sponge processing deodorization device has the following advantages: The motor drives the rotating rod to rotate, and the external spiral blades rotate accordingly. When the spiral blades rotate, they cooperate with the inner barrel to push the activated carbon particles flowing into the inner barrel to move axially, so that the activated carbon particles circulate up and down between the two baffles. At the same time as the rotating rod rotates, bevel gear one meshes with bevel gear two, and the worm gear meshes with the worm wheel when it rotates, which in turn causes the rotating rod to drive the blades to rotate, thereby turning the activated carbon particles and causing them to continuously shift. Each particle is alternately exposed to the gas flow at different positions in the adsorption tower, breaking the compacted layer when it is statically packed, so that the gas can penetrate the gaps between the particles and make full contact with more activated carbon surfaces, resulting in a uniform distribution of adsorption load. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the flipping mechanism of this utility model; Figure 4 This is a cross-sectional exploded view of the flipping mechanism of this utility model.

[0013] In the diagram: 1. Box body, 2. Partition plate, 3. Vent hole, 4. Fan, 5. Microcontroller, 6. Flipping mechanism, 601. Support plate, 602. Rotating rod, 603. Blade, 604. Rotating rod, 605. Spiral blade, 606. Inner barrel, 607. Bevel gear one, 608. Bevel gear two, 609. Worm gear, 610. Worm, 7. Motor, 8. Cover plate, 9. Limiting plate, 10. Air collection hood, 11. Air outlet. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4This embodiment provides a technical solution: an environmentally friendly sponge processing deodorization device, including a housing 1, with partitions 2 inside the housing 1, and evenly distributed ventilation holes 3 inside the partitions 2. It also includes a flipping mechanism 6. A microcontroller 5 is located on the left side of the housing 1, and the microcontroller 5 is electrically connected to an external power source. A gas collection hood 10 is bolted to the top of the housing 1. Evenly distributed air outlets 11 are located at the bottom of the left and right sides of the housing 1. A fan 4 is located at the top inside the housing 1, and the input of the fan 4 is electrically connected to the output of the microcontroller 5. A cover plate 8 is hinged to the front side of the housing 1, and a limit plate 9 is rotatably connected to the front side of the housing 1. All the limiting plates 9 are installed in conjunction with the cover plates 8 at the same height. When deodorization is required during sponge processing, first rotate the upper limiting plate 9 to release the lock on the upper cover plate 8, open the upper cover plate 8, and pour the activated carbon granules between the two partitions 2 (the two partitions 2 form an activated carbon granule storage bin). Then close the cover plate 8 and rotate the limiting plate 9 in the opposite direction. Then connect the connecting pipe at the top of the gas collection hood 10 to the air outlet of the sponge production equipment. Through the control of the microcontroller 5, the fan 4 starts to run, thereby drawing the gas inside the sponge production equipment into the interior of the box 1. Then the gas passes through the vent 3 at the top of the partition 2, the activated carbon absorbs its odor, and then it is discharged through the air outlet 11 at the bottom. The flipping mechanism 6 includes a support plate 601, a rotating rod 602, blades 603, a rotating rod 604, a spiral blade 605, and an inner barrel 606. The support plate 601 is located between the left and right inner walls of the housing 1. The rotating rods 602 are rotatably connected to the left and right ends of the lower surface of the support plate 601. Evenly distributed blades 603 are provided on the outer side of the rotating rods 602. A rotating rod 604 is rotatably connected between the two partitions 2. Spiral blades 605 are provided on the outer side of the rotating rods 604. The inner barrel 606 is located on the upper surface of the lower partition 2. The spiral blades 605 are fitted into the inner barrel 606. The flipping mechanism 6 also includes a bevel gear 60. 7. A second bevel gear 608, a worm gear 609, and a worm 610 are included. The worm 610 is rotatably connected to the left and right inner walls of the support plate 601. A worm gear 609 is fixedly connected to the top of the rotating rod 602, meshing with the worm 610. A first bevel gear 607 is fixedly sleeved on the outside of the rotating rod 604. A second bevel gear 608 is fixedly connected to the end of the worm 610 near the rotating rod 604, meshing with the first bevel gear 607. The system also includes a motor 7, located in the middle of the upper surface of the upper partition 2. The bottom end of the motor 7's output shaft is fixedly connected to the top of the rotating rod 604. The input terminal is electrically connected to the output terminal of the microcontroller 5. After the activated carbon granules inside have been used for a period of time, some areas of the activated carbon granules become over-adsorbed and prematurely saturated, while other areas are not fully utilized. Therefore, the microcontroller 5 needs to control the operation of the motor 7, whose output shaft drives the rotating rod 604 to rotate. When the rotating rod 604 rotates, the external spiral blades 605 rotate accordingly. Since the spiral blades 605 are designed to cooperate with the inner barrel 606, when the spiral blades 605 rotate, they cooperate with the inner barrel 606 to push the activated carbon granules flowing into the inner barrel 606 to move axially and flow out from the upper end of the inner barrel 606, so that the activated carbon granules are separated by two partitions 2. The gas flows in a circulating manner, ensuring full contact with the incoming gas. As the rotating rod 604 rotates, the externally fixed bevel gear 607 also rotates. The bevel gear 607 meshes with the bevel gear 608, thereby driving the worm gear 610 to rotate. When the worm gear 610 rotates, it meshes with the worm wheel 609, which in turn causes the rotating rod 602 to rotate. The blades 603 on the rotating rod 602 also rotate, thereby turning the activated carbon particles and causing them to continuously shift. Each particle is alternately exposed to the gas flow at different positions between the two partitions 2, resulting in a uniform distribution of the adsorption load and thus improving the overall utilization rate.

[0016] The working principle of the environmentally friendly sponge processing deodorization device provided by this utility model is as follows: When deodorization is required in sponge processing, firstly rotate the upper limiting plate 9 to release the lock on the upper cover plate 8, open the upper cover plate 8, and pour activated carbon granules between the two partitions 2 (the two partitions 2 form an activated carbon granule storage bin). Then close the cover plate 8 and rotate the limiting plate 9 in the opposite direction. Then connect the connecting pipe at the top of the gas collection hood 10 to the air outlet of the sponge production equipment. Through the control of the microcontroller 5, the fan 4 starts to run, thereby drawing the gas inside the sponge production equipment into the interior of the box 1. Then the gas passes through the vent 3 at the upper end of the partition 2, and the activated carbon absorbs its odor. Then it is discharged through the air outlet 11 at the bottom. When the activated carbon granules inside are used for a period of time, the activated carbon granules in some areas become over-adsorbed and prematurely saturated, while other areas are not fully utilized. Therefore, it is necessary to control the operation of the motor 7 through the microcontroller 5. Its output shaft drives the rotating rod 604 to rotate. During rotation, the external spiral blades 605 rotate accordingly. Since the spiral blades 605 are configured to cooperate with the inner barrel 606, the spiral blades 605, when rotating, cooperate with the inner barrel 606 to push the activated carbon particles flowing into the inner barrel 606 to move axially and flow out from the upper end of the inner barrel 606. This causes the activated carbon particles to circulate up and down between the two partitions 2, ensuring full contact with the incoming gas. At the same time as the rotating rod 604 rotates, the bevel gear 607 fixedly sleeved on its exterior also rotates. The bevel gear 607 meshes with the bevel gear 608, thereby driving the worm gear 610 to rotate. When the worm gear 610 rotates, it meshes with the worm wheel 609, which in turn causes the rotating rod 602 to rotate. The blades 603 on the rotating rod 602 also rotate accordingly, thereby turning over the activated carbon particles and causing the activated carbon particles to continuously shift. Each particle is alternately exposed to the gas flow at different positions between the two partitions 2, so that the adsorption load is evenly distributed, thereby improving the overall utilization rate.

[0017] It is worth noting that the microcontroller 5 disclosed in the above embodiments can be LPC810, the motor 7 can be YS8024, and the fan 4 can be CX-75A. The microcontroller 5 controls the operation of the motor 7 and the fan 4 using methods commonly used in the prior art.

[0018] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An environmentally friendly deodorizing device for sponge processing, comprising a housing (1), wherein the housing (1) is provided with partitions (2) and the partitions (2) are provided with evenly distributed ventilation holes (3), characterized in that: It also includes a flipping mechanism (6); The flipping mechanism (6) includes a support plate (601), a rotating rod (602), a blade (603), a rotating rod (604), a spiral blade (605), and an inner barrel (606). The support plate (601) is provided between the left and right inner walls of the box (1). The rotating rod (602) is rotatably connected to the left and right ends of the lower surface of the support plate (601). The rotating rod (602) is provided with evenly distributed blades (603) on its outer side. The rotating rod (604) is rotatably connected between the two partitions (2). The spiral blade (605) is provided on the outer side of the rotating rod (604). The inner barrel (606) is provided on the upper surface of the lower partition (2). The spiral blade (605) is configured to cooperate with the inner barrel (606).

2. The environmentally friendly sponge processing deodorization device according to claim 1, characterized in that: The left side of the housing (1) is provided with a microcontroller (5), and the microcontroller (5) is externally connected to an external power source.

3. The environmentally friendly sponge processing deodorization device according to claim 1, characterized in that: The flipping mechanism (6) also includes bevel gear one (607), bevel gear two (608), worm gear (609) and worm (610). The left and right inner walls of the support plate (601) are respectively rotatably connected to the worm (610). The top end of the rotating rod (602) is fixedly connected to the worm gear (609). The worm gear (609) meshes with the worm (610). The outside of the rotating rod (604) is fixedly sleeved with bevel gear one (607). The end of the worm (610) near the rotating rod (604) is fixedly connected to bevel gear two (608). The bevel gear two (608) meshes with bevel gear one (607).

4. The environmentally friendly sponge processing deodorization device according to claim 2, characterized in that: It also includes a motor (7), which is located in the middle of the upper surface of the upper partition (2). The bottom end of the output shaft of the motor (7) is fixedly connected to the top end of the rotating rod (604), and the input end of the motor (7) is electrically connected to the output end of the microcontroller (5).

5. The environmentally friendly deodorizing device for sponge processing according to claim 1, characterized in that: The top of the box (1) is connected to an air collection hood (10) by bolts, and the bottom of the left and right sides of the box (1) are respectively provided with evenly distributed air outlets (11).

6. The environmentally friendly sponge processing deodorization device according to claim 2, characterized in that: The top of the box (1) is equipped with a fan (4), and the input end of the fan (4) is electrically connected to the output end of the microcontroller (5).

7. The environmentally friendly deodorizing device for sponge processing according to claim 1, characterized in that: The front side of the box (1) is hinged with a cover plate (8) and a limiting piece (9) is rotatably connected to the front side of the box (1). The limiting piece (9) is installed in conjunction with the cover plate (8) of the same height.

Images