An absorption separation device for corrosive mixed gases
Patent Information
- Application Number
- CN202521895626.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-04
AI Technical Summary
由于氢氟酸(HF)等腐蚀性气体的化学性质活泼,且与普通吸附剂的亲和力较强,传统装置难以在短时间内实现高效吸收,导致部分腐蚀性气体未能被充分吸收,从而逸散到环境中,造成污染和安全隐患,其次,现有腐蚀性气体吸收分离装置的操作流程复杂,需要专业人员进行监控和维护
[0013]本实用新型提供了一种用于腐蚀性混合气体的吸收分离装置,其有益效果是:一、通过单向阀和雾化气化器的设置,确保气体在输送过程中不会回流,并以均匀的雾化状态进入热脱附解析室,提高了气体与吸附剂的接触效率,增强了吸收效果。
Smart Images

Figure CN224777729U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of mixed gas treatment equipment, specifically relating to an absorption and separation device for corrosive mixed gases. Background Technology
[0002] In industries such as chemical and metallurgy, mixed gases containing corrosive components such as hydrofluoric acid (HF) are often generated. These mixed gases not only pose a serious threat to the environment and human health, but also cause severe corrosion to production equipment, leading to equipment damage, shortened service life, and significantly increased maintenance costs.
[0003] Most existing corrosive gas absorption devices employ traditional absorption towers or packed tower structures, resulting in limited absorption efficiency. Due to the highly reactive chemical properties of corrosive gases such as hydrofluoric acid (HF) and their strong affinity for common adsorbents, traditional devices struggle to achieve efficient absorption within a short timeframe. This leads to some corrosive gases remaining unabsorbed and escaping into the environment, causing pollution and safety hazards. Furthermore, the operation of existing corrosive gas absorption and separation devices is complex, requiring professional monitoring and maintenance. For example, the loading, regeneration, and replacement of the adsorbent all necessitate shutdown operations, and improper operation can easily damage the equipment.
[0004] Therefore, developing a highly efficient, durable, and easy-to-operate corrosive gas mixture absorption and separation device is of significant practical importance, addressing the problems existing in current technologies. This device should effectively improve the absorption efficiency of corrosive gases, simplify the adsorbent regeneration process, enhance the corrosion resistance of the equipment, thereby extending its service life, reducing maintenance costs, and meeting the needs of industries such as chemical and metallurgical processes for treating corrosive gas mixtures. Utility Model Content
[0005] To address the aforementioned problems, this invention provides an absorption and separation device for corrosive mixed gases.
[0006] The technical solution of this utility model for an absorption and separation device for corrosive mixed gases is as follows:
[0007] An absorption and separation device for corrosive mixed gases includes a gas storage bag, an atomizing vaporizer, a thermal desorption and analysis chamber, an absorption tank, and an intelligent dual-temperature regulator connected in sequence. The input end of the atomizing vaporizer is connected to the gas storage bag, and the output end of the atomizing vaporizer is connected to the thermal desorption and analysis chamber. A jacket is fixedly installed on the outside of the thermal desorption and analysis chamber and connected to the intelligent dual-temperature regulator. The jacket has a double-layer structure and is filled with an adsorbent and a hot and cold medium. An electronic temperature sensor is connected to the outside of the thermal desorption and analysis chamber, and the output end of the thermal desorption and analysis chamber is connected to the absorption tank.
[0008] Furthermore, the absorption tank includes a first absorption tank and a second absorption tank. The output end of the thermal desorption and analysis chamber is connected to a three-way valve. The first absorption tank is connected to one end of the three-way valve through a fifth connecting pipe and a second valve. The second absorption tank is connected to one end of the three-way valve through a sixth connecting pipe and a third valve.
[0009] Furthermore, the gas storage bag is connected to the second connecting pipe of the atomizer via a first connecting pipe and a first valve, and the atomizer is connected to the thermal desorption chamber via a third connecting pipe.
[0010] Furthermore, one end of the jacket is connected to the intelligent dual-temperature regulator via a medium return pipe, and the other end of the intelligent dual-temperature regulator is connected to the jacket via a medium inlet pipe.
[0011] Furthermore, the thermal desorption chamber is connected to an electronic temperature sensor via a fourth connecting pipe.
[0012] Furthermore, the gas storage bag is connected to the second connecting pipe of the atomizer via a first connecting pipe and a first valve.
[0013] This utility model provides an absorption and separation device for corrosive mixed gases, which has the following advantages: First, by setting up a one-way valve and an atomizing vaporizer, it ensures that the gas will not flow back during the transportation process and enters the thermal desorption and analysis chamber in a uniform atomized state, thereby improving the contact efficiency between the gas and the adsorbent and enhancing the absorption effect.
[0014] Second, by using an intelligent dual-temperature regulator, the temperature of the thermal desorption chamber can be precisely controlled, ensuring that the gas is always under optimal temperature conditions during absorption and desorption, thus improving the stability and efficiency of the system.
[0015] Third, the unabsorbed gas enters the absorption tank for further processing, and the gas after desorption is reused, which realizes efficient separation and purification of gas, while improving resource utilization and reducing operating costs. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the operating principle of the absorption and separation device for corrosive mixed gases according to an embodiment of the present invention;
[0017] In the diagram: 1. Gas storage bag; 2. First connecting pipe; 3. First valve; 4. Second connecting pipe; 5. Atomizer / vaporizer; 6. Third connecting pipe; 7. Thermal desorption chamber; 8. Thermal desorption chamber jacket; 9. Medium return pipe; 10. Intelligent dual-temperature regulator; 11. Electronic thermometer; 12. Fourth connecting pipe; 13. First absorption tank; 14. Fifth connecting pipe; 15. Second valve; 16. First three-way valve; 17. Third valve; 18. Sixth connecting pipe; 19. Second absorption tank; 20. Medium inlet pipe. Detailed Implementation
[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
[0019] A specific embodiment of the absorption and separation device for corrosive mixed gases of this utility model includes, in this utility model, a gas storage bag 1, an atomizing vaporizer 5, a thermal desorption chamber 7, an absorption tank, and an intelligent dual-temperature regulator 10 connected in sequence. The input end of the atomizing vaporizer 5 is connected to the gas storage bag 1, and the output end of the atomizing vaporizer 5 is connected to the thermal desorption chamber 7. A jacket 8 is fixedly installed on the outside of the thermal desorption chamber 7 and connected to the intelligent dual-temperature regulator 10. The jacket 8 has a double-layer jacket structure, and the inside of the jacket 8 is filled with... The device contains an adsorbent and a hot / cold medium. An electronic thermometer 11 is connected to the outside of the thermal desorption and analysis chamber 7. An absorption tank is connected to the output end of the thermal desorption and analysis chamber 7. In this invention, the gas storage bag 1 is used to temporarily store the gas to be treated. The atomizer 5 atomizes the gas through a venturi tube and an ultrasonic atomizer in two stages to refine the liquid components in the gas to below 50 μm. The absorption tank is used to collect the gas and the desorbed gas. The atomizer 5, the thermal desorption and analysis chamber 7, the absorption tank, and the intelligent dual-temperature regulator 10 are placed at the same horizontal position.
[0020] In one embodiment of this application, preferably, the gas storage bag 1 is connected to the second connecting pipe of the atomizer 5 via a first connecting pipe 2 and a first valve 3. In this utility model, the first valve 3 is a one-way valve, and the first connecting pipe 2 is a fluororubber hose. Therefore, the gas storage bag 1 is connected to the polytetrafluoroethylene double-ferrule one-way valve via the fluororubber hose, and the gas is stably delivered to the atomizer 5 through the polytetrafluoroethylene double-ferrule one-way valve.
[0021] In one embodiment of this application, preferably, the atomizer 5 is connected to the thermal desorption chamber 7 via a third connecting pipe 6, one end of the jacket 8 is connected to the intelligent dual-temperature regulator 10 via a medium return pipe 9, the other end of the intelligent dual-temperature regulator 10 is connected to the jacket 8 via a medium inlet pipe 20, the thermal desorption chamber 7 is connected to the electronic thermometer 11 via a fourth connecting pipe 12, the absorption tank includes a first absorption tank 13 and a second absorption tank 19, the output end of the thermal desorption chamber 7 is connected to a three-way valve 16, the first absorption tank 13 is connected to one end of the three-way valve 16 via a fifth connecting pipe 14 and a second valve 15, and the second absorption tank 19 is connected to one end of the three-way valve 16 via a sixth connecting pipe 18 and a third valve 17. In this invention, the gas pipeline is made of 316L stainless steel; the medium pipeline is a steel wire mesh reinforced composite pipe, and the 316L stainless steel pipe is fixed on the tube bundle frame, which is placed on the ground. The gas flows into the thermal desorption chamber 7 from the bottom interface and flows out to the absorption tank from the top interface. After atomization pretreatment, the gas enters the double-jacketed thermal desorption chamber 7, where it is selectively adsorbed by a special adsorbent. The unadsorbed gas enters the absorption tank for deep treatment. The intelligent dual-temperature regulator 10 enables rapid regeneration of the adsorbent, and the desorbed gas is collected by another absorption tank, forming a closed-loop cycle.
[0022] In use, the absorption and separation device for corrosive mixed gases of this invention involves transporting the gas in the gas storage bag 1 to the atomizer 5 via a pipeline. The outlet of the atomizer 5 is connected to the interior 7 of the thermal desorption chamber. The gas, after being processed by the atomizer 5, enters the thermal desorption chamber 7 in a uniform atomized state, which facilitates sufficient contact between the gas and the adsorbent inside the chamber, improving absorption efficiency. The thermal desorption chamber 7 maintains a constant temperature through an intelligent dual-temperature regulator 10, ensuring the gas is under optimal temperature conditions during the desorption process. After entering the thermal desorption chamber 7, the gas is rapidly absorbed by the adsorbent. The heat generated during absorption is promptly carried away by the jacket attached to the thermal desorption chamber 7 and the medium within the jacket, maintaining a high absorption driving force and ensuring efficient absorption. The absorbed gas then enters an absorption tank via a pipeline for further processing. The absorption tank collects any incompletely absorbed gas, ensuring thorough gas treatment. When a desorption operation is required, the intelligent dual-temperature regulator 10 controls the temperature rise of the thermal desorption chamber 7 to quickly desorb the adsorbed gas. The purified gas after desorption enters another absorption tank through a pipeline for further processing, achieving gas separation and purification. The completely desorbed gas can be reused, improving the utilization rate of gas resources and also facilitating the efficient gas absorption and separation operations of the entire system.
[0023] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An absorption and separation device for corrosive mixed gases, characterized in that, The device includes a gas storage bag (1), an atomizer (5), a thermal desorption chamber (7), an absorption tank, and a smart dual-temperature regulator (10) connected in sequence. The input end of the atomizer (5) is connected to the gas storage bag (1), and the output end of the atomizer (5) is connected to the thermal desorption chamber (7). The thermal desorption chamber (7) is fixedly installed with a jacket (8) filled with adsorbent and connected to the smart dual-temperature regulator (10). The jacket (8) is double-layered and contains hot and cold media. An electronic thermometer (11) is connected to the outside of the thermal desorption chamber (7), and the output end of the thermal desorption chamber (7) is connected to the absorption tank.
2. The absorption and separation device for corrosive mixed gases according to claim 1, characterized in that, The absorption tank includes a first absorption tank (13) and a second absorption tank (19). The output end of the thermal desorption and analysis chamber (7) is connected to a three-way valve (16). The first absorption tank (13) is connected to one end of the three-way valve (16) through a fifth connecting pipe (14) and a second valve (15). The second absorption tank (19) is connected to one end of the three-way valve (16) through a sixth connecting pipe (18) and a third valve (17).
3. The absorption and separation device for corrosive mixed gases according to claim 1, characterized in that, The gas storage bag (1) is connected to the second connecting pipe (4) of the atomizer (5) through the first connecting pipe (2) and the first valve (3), and the atomizer (5) is connected to the thermal desorption chamber (7) through the third connecting pipe (6).
4. The absorption and separation device for corrosive mixed gases according to claim 1, characterized in that, One end of the jacket (8) is connected to the intelligent dual-temperature regulator (10) through the medium return pipe (9), and the other end of the intelligent dual-temperature regulator (10) is connected to the jacket (8) through the medium inlet pipe (20).
5. The absorption and separation device for corrosive mixed gases according to claim 1, characterized in that, The thermal desorption chamber (7) is connected to the electronic thermometer (11) via the fourth connecting pipe (12).
6. The absorption and separation device for corrosive mixed gases according to claim 1, characterized in that, The gas storage bag (1) is connected to the second connecting pipe of the atomizer (5) through the first connecting pipe (2) and the first valve (3).