Gas-liquid distributor in a column
Patent Information
- Application Number
- CN202522169087.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-14
AI Technical Summary
[0003]在现有技术中,氢气洗涤塔中的气液分布器作为关键部件,其性能直接影响氢气的冷却与洗涤效果,而现有固定式分布器的气体喷头和雾化喷头位置固定,难以实现充分的气液湍流接触,导致氢气与冷却水的混合效率较低,洗涤效果不理想,因此我们提出一种塔内气液分布器,用于解决上述问题
[0013]本方案通过电机带动转动管、矩形管及出液管同步旋转,使气体喷头与雾化喷头在运动中形成动态分布,打破固定式分布器的局限性,增强气液湍流接触;氢气自上而下喷射与冷却水自下而上雾化喷出形成逆向流动,结合旋转运动进一步延长接触时间,提升传质效率。并且经填料进行二次冷却与洗涤,充分利用重力沉降实现深度净化。
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Figure CN224777730U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydrogen scrubbing tower technology, and in particular to a gas-liquid distributor inside the tower. Background Technology
[0002] A hydrogen scrubbing tower is a device used to process wet hydrogen. Its main function is to remove impurities and moisture from the wet hydrogen by cooling, washing, and purifying it. Wet hydrogen typically originates from the electrolysis of water to produce hydrogen and contains a large amount of water vapor and impurities (such as alkaline mist). The hydrogen scrubbing tower washes the hydrogen by spraying cooling water, lowering its temperature and removing impurities, thus achieving a higher purity for subsequent use or transportation.
[0003] In existing technologies, the gas-liquid distributor in a hydrogen scrubbing tower is a key component, and its performance directly affects the cooling and scrubbing effect of hydrogen. However, the gas nozzles and atomizing nozzles of existing fixed distributors are in fixed positions, making it difficult to achieve sufficient gas-liquid turbulent contact, resulting in low mixing efficiency of hydrogen and cooling water and unsatisfactory scrubbing effect. Therefore, we propose an in-tower gas-liquid distributor to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a gas-liquid distributor for use in towers.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A gas-liquid distributor for use in a tower includes a scrubbing tower. An inner cylinder is fixedly connected inside the scrubbing tower, and a protective frame is fixedly connected to the top of the scrubbing tower. Through holes are provided on the outer walls of both the scrubbing tower and the inner cylinder. A rotating tube is rotatably connected to the inner wall of each through hole. A rotary joint is fixedly connected to the top of the rotating tube. A motor is fixedly connected inside the protective frame. Gears are fixedly fitted onto both the motor's output shaft and the outer wall of the rotating tube, and the two gears are meshed together. A rectangular tube is fixedly fitted onto the outer wall of the rotating tube. Multiple gas nozzles are uniformly fixedly connected to the bottom of the rectangular tube. An air inlet assembly is provided on the outer wall of the rectangular tube, and a liquid outlet assembly is provided at the bottom of the rotating tube.
[0007] Preferably, the air intake assembly includes a hollow ring, the outer wall of the rectangular tube is fixedly connected to the inner wall of the ring, a docking ring is rotatably fitted on the outer wall of the ring, the outer wall of the docking ring is fixedly connected to the inner wall of the inner cylinder, and through holes are opened on the outer walls of both the washing tower and the inner cylinder. An air intake pipe is fixedly connected to the inner wall of the through hole, and one end of the air intake pipe is fixedly connected to the outer wall of the docking ring. Hydrogen gas is allowed to enter the interior of the inner cylinder by setting the air intake assembly.
[0008] Preferably, the liquid outlet assembly includes a liquid outlet pipe, the bottom of the rotating pipe is fixedly connected to the outer wall of the liquid outlet pipe, and multiple atomizing nozzles are uniformly fixedly connected to the top of the liquid outlet pipe. A mesh frame is fixedly connected inside the inner cylinder, and packing is placed inside the mesh frame. By setting the liquid outlet assembly, cooling water enters the interior of the inner cylinder.
[0009] Preferably, a cooling pipe is fixedly connected to the top of the rotary joint, one end of which penetrates the outer wall of the protective frame and is fixedly connected to a water pump, so that external cooling water is pumped into the cooling pipe by the water pump.
[0010] Preferably, a bearing seat is fixedly fitted on the outer wall of the rotating tube, and the outer ring of the bearing seat is fixedly connected to the top of the washing tower. The rotating tube is stabilized by setting the bearing seat.
[0011] Preferably, the outer wall of the washing tower is fixedly connected to a drain pipe and an air outlet pipe, and electronic valves are fixedly installed on the outer walls of both the drain pipe and the air outlet pipe, and the opening and closing of the drain pipe and the air outlet pipe are controlled by setting electronic valves.
[0012] Compared with the prior art, the advantages of this utility model are:
[0013] This design utilizes a motor to drive the rotating tube, rectangular tube, and liquid outlet tube to rotate synchronously, creating a dynamic distribution between the gas nozzles and atomizing nozzles during movement. This overcomes the limitations of fixed distributors and enhances turbulent gas-liquid contact. Hydrogen is injected from top to bottom, while cooling water is atomized and sprayed from bottom to top, forming a counter-flow. Combined with the rotational motion, this further extends the contact time and improves mass transfer efficiency. Furthermore, the packing material provides secondary cooling and washing, fully utilizing gravity settling to achieve deep purification. Attached Figure Description
[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a three-dimensional structural diagram of a gas-liquid distributor in a tower proposed in this utility model;
[0016] Figure 2 This is a schematic cross-sectional view of a gas-liquid distributor in a tower proposed in this utility model;
[0017] Figure 3 This is a partial cross-sectional three-dimensional structural diagram of a gas-liquid distributor inside a tower proposed in this utility model.
[0018] Figure 4This utility model proposes an in-tower gas-liquid distributor. Figure 2 A magnified structural diagram of part A in the diagram.
[0019] In the diagram: 1. Scrubber; 2. Inner cylinder; 3. Protective frame; 4. Rotating pipe; 5. Rotary joint; 6. Motor; 7. Gear; 8. Rectangular tube; 9. Gas nozzle; 10. Circular ring; 11. Connecting ring; 12. Air inlet pipe; 13. Liquid outlet pipe; 14. Atomizing nozzle; 15. Packing material; 16. Liquid drain pipe; 17. Gas outlet pipe; 18. Electronic valve. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0021] Depend on Figures 1-4 As shown, a gas-liquid distributor in a tower is disclosed, comprising a scrubbing tower 1, an inner cylinder 2 fixedly connected inside the scrubbing tower 1, a protective frame 3 fixedly connected to the top of the scrubbing tower 1, heat dissipation fins on the outer wall of the protective frame 3, through holes on the outer walls of both the scrubbing tower 1 and the inner cylinder 2, a rotating pipe 4 rotatably connected to the inner wall of the through hole, a bearing seat fixedly fitted on the outer wall of the rotating pipe 4, the outer ring of the bearing seat being fixedly connected to the top of the scrubbing tower 1, and the rotating pipe 4 rotating stably through the bearing seat.
[0022] A rotary joint 5 is fixedly connected to the top of the rotating pipe 4. A cooling pipe is fixedly connected to the top of the rotary joint 5. One end of the cooling pipe penetrates the outer wall of the protective frame 3 and is fixedly connected to a water pump. The water pump draws cooling water through the cooling pipe into the rotary joint 5 and then delivers it downwards into the rotating pipe 4.
[0023] A motor 6 is fixedly connected inside the protective frame 3. Gears 7 are fixedly fitted on both the output shaft of the motor 6 and the outer wall of the rotating tube 4. The two gears 7 are meshed together. The operation of the motor 6 drives the rotating tube 4 to rotate through the two gears 7. A rectangular tube 8 is fixedly fitted on the outer wall of the rotating tube 4. Multiple gas nozzles 9 are evenly fixedly connected to the bottom of the rectangular tube 8. The hydrogen gas to be washed is sprayed downward through the multiple gas nozzles 9. A drain pipe 16 and an outlet pipe 17 are fixedly connected to the outer wall of the washing tower 1. Electronic valves 18 are fixedly installed on the outer walls of both the drain pipe 16 and the outlet pipe 17. One end of the outlet pipe 17 can be fixedly connected to an existing gas-liquid separator. The specific model adopts the existing conventional model.
[0024] The outer wall of the rectangular tube 8 is provided with an air intake assembly, which includes a hollow ring 10. The outer wall of the rectangular tube 8 is fixedly connected to the inner wall of the ring 10. A docking ring 11 is rotatably fitted on the outer wall of the ring 10. The docking ring 11 assists the ring 10 in stable rotation without affecting the hydrogen intake. The outer wall of the docking ring 11 is fixedly connected to the inner wall of the inner cylinder 2. Both the outer walls of the washing tower 1 and the inner cylinder 2 are provided with through holes. An air intake pipe 12 is fixedly connected to the inner wall of the through hole. One end of the air intake pipe 12 is fixedly connected to the outer wall of the docking ring 11. The other end of the air intake pipe 12 is fixedly connected to an existing air pump, which draws the hydrogen to be washed.
[0025] The bottom of the rotating tube 4 is provided with a liquid outlet assembly, which includes a liquid outlet pipe 13. The bottom of the rotating tube 4 is fixedly connected to the outer wall of the liquid outlet pipe 13. Multiple atomizing nozzles 14 are evenly fixedly connected to the top of the liquid outlet pipe 13. A mesh frame is fixedly connected inside the inner cylinder 2. The mesh frame is filled with filler 15. The mesh frame is made of stainless steel wire mesh.
[0026] Working principle: During use, the hydrogen gas to be washed is pumped into the inlet pipe 12 by the existing air pump, and then enters the interior of the docking ring 11 through the inlet pipe 12. The hydrogen gas to be washed enters the circular ring 10 and the rectangular tube 8 through the docking ring 11, and is then sprayed downwards by multiple gas nozzles 9. Meanwhile, the water pump pumps cooling water through the cooling pipe to the rotary joint 5, and then delivers it downwards to the rotating tube 4. From the rotating tube 4, it enters the liquid outlet pipe 13, and finally sprays upwards from multiple atomizing nozzles 14, forming a gas-liquid countercurrent effect. The motor 6 drives the connected gear 7 to rotate, which in turn drives another gear 7 to rotate, thereby rotating the rotating tube 4. The rotation of the rotating tube 4 causes the rectangular tube 8 and the liquid outlet pipe 13 to rotate, so as to facilitate gas-liquid mixing and facilitate the cooling and washing of the hydrogen gas. Finally, the hydrogen gas and cooling water flow downwards to the packing 15 under their own gravity. After secondary cooling and washing, the washed hydrogen gas is discharged from the outlet pipe 17.
[0027] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. Furthermore, the structure and principle of the components known to those skilled in the art can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0028] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A gas-liquid distributor within a tower, comprising a scrubbing tower (1), characterized in that, The washing tower (1) is fixedly connected to an inner cylinder (2), and a protective frame (3) is fixedly connected to the top of the washing tower (1). Both the outer walls of the washing tower (1) and the inner cylinder (2) are provided with through holes. A rotating pipe (4) is rotatably connected to the inner wall of the through hole. A rotary joint (5) is fixedly connected to the top of the rotating pipe (4). A motor (6) is fixedly connected to the inside of the protective frame (3). Gears (7) are fixedly fitted on the output shaft of the motor (6) and the outer wall of the rotating pipe (4). The two gears (7) are meshed together. A rectangular tube (8) is fixedly fitted on the outer wall of the rotating pipe (4). Multiple gas nozzles (9) are evenly fixedly connected to the bottom of the rectangular tube (8). An air inlet assembly is provided on the outer wall of the rectangular tube (8). A liquid outlet assembly is provided at the bottom of the rotating pipe (4).
2. The gas-liquid distributor in a tower according to claim 1, characterized in that, The air intake assembly includes a hollow ring (10), the outer wall of the rectangular tube (8) is fixedly connected to the inner wall of the ring (10), the outer wall of the ring (10) is rotatably fitted with a docking ring (11), the outer wall of the docking ring (11) is fixedly connected to the inner wall of the inner cylinder (2), the outer walls of the washing tower (1) and the inner cylinder (2) are both provided with through holes, the inner wall of the through holes is fixedly connected with an air intake pipe (12), one end of the air intake pipe (12) is fixedly connected to the outer wall of the docking ring (11).
3. The gas-liquid distributor in a tower according to claim 1, characterized in that, The liquid outlet assembly includes a liquid outlet pipe (13), the bottom of the rotating pipe (4) is fixedly connected to the outer wall of the liquid outlet pipe (13), and a plurality of atomizing nozzles (14) are uniformly fixedly connected to the top of the liquid outlet pipe (13). A mesh frame is fixedly connected inside the inner cylinder (2), and a packing material (15) is placed inside the mesh frame.
4. A gas-liquid distributor in a tower according to claim 1, characterized in that, The top of the rotary joint (5) is fixedly connected to a cooling pipe, one end of which penetrates the outer wall of the protective frame (3) and is fixedly connected to a water pump.
5. A gas-liquid distributor in a tower according to claim 1, characterized in that, The outer wall of the rotating tube (4) is fixedly fitted with a bearing seat, and the outer ring of the bearing seat is fixedly connected to the top of the washing tower (1).
6. A gas-liquid distributor in a tower according to claim 1, characterized in that, The outer wall of the washing tower (1) is fixedly connected to a drain pipe (16) and an air outlet pipe (17), and electronic valves (18) are fixedly installed on the outer walls of both the drain pipe (16) and the air outlet pipe (17).