Adsorption catalysis integrated air filter
Patent Information
- Application Number
- CN202522199223.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]吸附层一般是单一的吸附材料,仅能对空气中的污染物进行吸附,一些细菌、病毒等微生物附着在吸附材料上,可能随着空气流动再次扩散到环境中,威胁人体健康,部分空气过滤器虽然也设置了催化层,但是吸附层和催化层的组合方式较为单一,通常只是简单堆叠,导致空气在过滤器内的流动不均匀,影响污染物与吸附、催化材料的充分接触,降低净化效率,因此需要一种吸附催化一体化空气过滤器
[0012]与现有技术相比,本实用新型的有益效果是:该吸附催化一体化空气过滤器通过安装有外壳、进气口、出气口和吸附催化单元,吸附催化单元包括框架、蜂窝骨架、蜂窝孔、吸附材料以及催化材料,蜂窝状骨架采用轻质耐高温的陶瓷材料制成,蜂窝骨架之间均匀形成蜂窝孔,每个蜂窝孔内壁上由内向外依次设置有吸附材料和催化材料,相邻的吸附催化单元之间通过连接块与连接槽进行固定,使得空气只能在蜂窝孔内流动,每一个蜂窝孔都相当于一个独立的 “微型反应通道”,当空气流入蜂窝孔,先与涂覆在内壁的吸附材料接触,污染物被吸附,随后,空气继续流动,被吸附的污染物扩散至外层的催化材料,实现污染物的催化分解,使得空气中的污染物能够充分与材料接触,提高吸附和催化分解效果。
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Figure CN224777760U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air filter technology, specifically to an integrated adsorption and catalysis air filter. Background Technology
[0002] An air filter is a device used to purify air. Its core function is to remove various pollutants from the air and make the output air meet specific cleanliness standards. An air filter generally consists of a shell, an air inlet, an air outlet, and an adsorption layer.
[0003] Adsorption layers are generally single adsorption materials that can only adsorb pollutants in the air. Some bacteria, viruses and other microorganisms attached to the adsorption material may be re-spread into the environment with airflow, threatening human health. Although some air filters also have catalytic layers, the combination of adsorption and catalytic layers is relatively simple, usually just simple stacking, which leads to uneven airflow in the filter, affecting the full contact between pollutants and adsorption and catalytic materials, and reducing purification efficiency. Therefore, an integrated adsorption and catalytic air filter is needed. Utility Model Content
[0004] The purpose of this invention is to provide an integrated adsorption and catalysis air filter to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated adsorption-catalysis air filter, comprising: a housing, characterized in that it further comprises... An air inlet is provided at the center of one side of the housing, and an air outlet is provided at the center of the side of the housing away from the air inlet. An adsorption catalytic unit is uniformly distributed inside the shell, and the adsorption catalytic unit includes a frame and a honeycomb skeleton, with the honeycomb skeleton disposed inside the frame; The adsorption catalysis unit further includes honeycomb pores, which are uniformly formed between the honeycomb skeleton, and adsorption material and catalytic material are arranged sequentially from the inside to the outside of the honeycomb pores. The connecting grooves are located at the four corners on one side of the frame, and connecting blocks are provided at the four corners on the side of the frame away from the connecting grooves.
[0006] Preferably, both the air inlet and the air outlet are provided with flanges on the side away from the housing, and fasteners are provided around the flanges.
[0007] Preferably, an air distribution plate is provided inside the housing on one side of the air inlet, and air distribution holes are evenly distributed on the air distribution plate.
[0008] Preferably, both the frame and the honeycomb skeleton are made of lightweight, high-temperature resistant ceramic materials, the adsorbent material is modified activated carbon fiber with nano-sized titanium dioxide particles loaded on its surface, and the catalytic material is a manganese dioxide catalyst loaded with the noble metals platinum and palladium.
[0009] Preferably, each of the frames above the connecting grooves has a groove, and the interior of the grooves is uniformly provided with limit blocks by means of reset springs, and the side of the connecting block near the limit block is provided with a limit groove.
[0010] Preferably, the shell has support members at both ends, the adsorption catalysis unit is disposed between the support members, electromagnets are uniformly embedded inside the support members, and the electromagnets are all on the same vertical line as the limiting blocks. The limiting blocks are all made of magnetic material.
[0011] Preferably, a sealing strip is provided on the contact surface between the connecting groove and the connecting block, and the sealing strip is made of silicone.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This integrated adsorption and catalysis air filter is equipped with a shell, an air inlet, an air outlet, and an adsorption and catalysis unit. The adsorption and catalysis unit includes a frame, a honeycomb skeleton, honeycomb pores, adsorbent material, and catalytic material. The honeycomb skeleton is made of lightweight, high-temperature resistant ceramic material. Honeycomb pores are uniformly formed between the honeycomb skeletons. Adsorbent material and catalytic material are arranged sequentially from the inside to the outside on the inner wall of each honeycomb pore. Adjacent adsorption and catalysis units are fixed by connecting blocks and connecting grooves, so that air can only flow inside the honeycomb pores. Each honeycomb pore is equivalent to an independent "micro-reaction channel". When air flows into the honeycomb pores, it first comes into contact with the adsorbent material coated on the inner wall, and pollutants are adsorbed. Subsequently, the air continues to flow, and the adsorbed pollutants diffuse to the outer catalytic material, realizing the catalytic decomposition of pollutants. This allows pollutants in the air to fully contact the materials, improving the adsorption and catalytic decomposition effect. Attached Figure Description
[0013] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 This is a side view cross-sectional structural diagram of the adsorption catalysis unit of this utility model; Figure 3 This is a schematic diagram of the honeycomb hole structure of this utility model; Figure 4 For the present utility model Figure 1 Enlarged cross-sectional structural diagram at point A.
[0014] In the diagram: 1. Shell; 2. Air inlet; 3. Flange; 4. Gas distribution plate; 5. Support component; 6. Adsorption-catalysis unit; 7. Air outlet; 8. Frame; 9. Honeycomb skeleton; 10. Honeycomb holes; 11. Adsorption material; 12. Catalytic material; 13. Connecting groove; 14. Connecting block; 15. Limiting groove; 16. Groove; 17. Return spring; 18. Limiting block; 19. Electromagnet; 20. Sealing strip. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0016] Please see Figure 1-4 One embodiment of this utility model is an integrated adsorption-catalysis air filter, comprising: a housing 1, and further comprising... Air inlet 2 is located at the center of one side of housing 1, and air outlet 7 is located at the center of the side of housing 1 away from air inlet 2. Flanges 3 are provided on the side of the air inlet 2 and the air outlet 7 away from the housing 1, and fasteners are provided around the flanges 3. The air inlet 2 and air outlet 7 are connected to the air inlet pipe and the air outlet pipe. The fan is fixed on the air inlet pipe. When running, it will draw polluted air from the air inlet 2 into the inside of the housing 1. An air distribution plate 4 is provided inside the housing 1 on one side of the air inlet 2, and air distribution holes are evenly distributed on the air distribution plate 4. The air first passes through the air distribution plate 4, and the air distribution holes on the air distribution plate 4 evenly disperse the airflow, so that the air forms a stable laminar flow before filtration, reducing the impact on the internal components. The adsorption catalytic unit 6 is uniformly distributed inside the shell 1, and the adsorption catalytic unit 6 includes a frame 8 and a honeycomb skeleton 9, with the honeycomb skeleton 9 all disposed inside the frame 8. The adsorption catalysis unit 6 also includes honeycomb pores 10, which are uniformly formed between the honeycomb skeleton 9, and adsorption material 11 and catalytic material 12 are arranged sequentially from the inside to the outside of the honeycomb pores 10. Both the frame 8 and the honeycomb skeleton 9 are made of lightweight, high-temperature resistant ceramic materials, which reduces the overall weight of the adsorption catalytic unit 6 and makes it easier to transport and install. The connecting groove 13 is provided at the four corners on one side of the frame 8, and the four corners on the side of the frame 8 away from the connecting groove 13 are provided with connecting blocks 14. The contact surface between the connecting groove 13 and the connecting block 14 is provided with a sealing strip 20, and the sealing strip 20 is made of silicone. Adjacent adsorption catalytic units 6 are engaged with connecting grooves 13 via connecting blocks 14. The sealing strips 20 on the contact surfaces prevent air leakage and connect the honeycomb holes 10 to form independent "micro-reaction channels". Air can only flow within the honeycomb holes 10. When air flows along the honeycomb holes 10, it first comes into contact with the adsorption material 11 on the inner wall. The adsorption material 11 is a modified activated carbon fiber with nano-sized titanium dioxide particles loaded on its surface. The microporous structure of the activated carbon fiber captures particulate matter such as dust and PM2.5. The nano-sized titanium dioxide particles enhance the adsorption capacity for organic pollutants such as formaldehyde and benzene. The adsorbed pollutants diffuse to the outer catalytic material 12. The catalytic material 12 is a manganese dioxide catalyst loaded with precious metals platinum and palladium. The organic pollutants undergo an oxidation reaction on the surface of the catalytic material 12 and decompose into water and carbon dioxide, so that the pollutants in the air can fully contact the material, thereby improving the adsorption and catalytic decomposition effect. The frame 8 above the connecting groove 13 is provided with grooves 16, and the inside of the grooves 16 is uniformly provided with limit blocks 18 through the reset spring 17. The connecting block 14 is provided with a limit groove 15 on the side near the limit block 18. Preferably, support members 5 are provided at both ends inside the shell 1, the adsorption catalytic unit 6 is disposed between the support members 5, electromagnets 19 are uniformly embedded inside the support members 5, and the electromagnets 19 are all on the same vertical line as the limiting blocks 18, and the limiting blocks 18 are all made of magnetic material. When the connecting block 14 is inserted into the connecting groove 13, the limiting groove 15 on the connecting block 14 passes the limiting block 18. Under the action of the return spring 17, the limiting block 18 pops out and locks into the limiting groove 15, realizing automatic locking and increasing the stability of the connection between the adsorption catalytic units 6. When disassembling, the electromagnet 19 can be energized, and the magnetic limiting block 18 can be pulled to separate from the limiting groove 15 to release the lock. After that, the adsorption catalytic unit 6 can be disassembled. The specific model and specifications of electromagnet 19 need to be determined based on the specifications and parameters of the device. The selection and calculation method is existing technology, so it will not be described in detail here.
[0017] Working Principle: In this embodiment, the air intake and exhaust pipes are connected via the air inlet 2 and air outlet 7. The fan is fixed to the air intake pipe. During operation, polluted air is drawn into the housing 1 through the air inlet 2. The air first passes through the air distribution plate 4, whose air distribution holes evenly disperse the airflow, preventing excessively high local flow rates or short circuits. The evenly dispersed air then enters the adsorption catalytic unit 6. Each adsorption catalytic unit 6 is supported by a honeycomb skeleton 9 supported by a frame 8. Honeycomb holes 10 are evenly formed within the honeycomb skeleton 9. Adjacent adsorption catalytic units 6 are engaged with connecting slots 13 via connecting blocks 14. Sealing strips 20 on the contact surfaces prevent airflow leakage, connecting the honeycomb holes 10 to form independent "micro-reaction channels." Air can only flow within the honeycomb holes 10. As the air flows along the honeycomb holes 10, it first contacts the adsorption material 11 on the inner wall. The adsorption material 11 is modified activated carbon fiber with nano-sized titanium dioxide particles loaded on its surface. The microporous structure of the activated carbon fiber captures dust and PM2.5. The nano-sized titanium dioxide particles enhance the adsorption capacity for organic pollutants such as formaldehyde and benzene. The adsorbed pollutants diffuse to the outer catalytic material 12, which is a manganese dioxide catalyst loaded with precious metals platinum and palladium. The organic pollutants undergo an oxidation reaction on the surface of the catalytic material 12, decomposing into water and carbon dioxide, allowing the pollutants in the air to fully contact the material, thus improving the adsorption and catalytic decomposition effect. In addition, when the connecting block 14 is inserted into the connecting groove 13, the limiting groove 15 on the connecting block 14 passes the limiting block 18. Under the action of the return spring 17, the limiting block 18 pops out and locks into the limiting groove 15, realizing automatic locking and increasing the stability of the connection between the adsorption catalytic units 6. When disassembling, the electromagnet 19 can be energized, and the magnetic limiting block 18 can be pulled away from the limiting groove 15 to release the lock. After that, the adsorption catalytic unit 6 can be disassembled.
[0018] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
[0019] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0020] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.
[0021] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An integrated adsorption-catalysis air filter, comprising: The housing (1) is characterized by further comprising: An air inlet (2) is located at the center of one side of the housing (1), and an air outlet (7) is located at the center of the side of the housing (1) away from the air inlet (2). The adsorption catalytic unit (6) is uniformly distributed inside the shell (1), and the adsorption catalytic unit (6) includes a frame (8) and a honeycomb skeleton (9), with the honeycomb skeleton (9) disposed inside the frame (8); The adsorption catalytic unit (6) further includes honeycomb pores (10), which are uniformly formed between the honeycomb skeleton (9), and adsorption material (11) and catalytic material (12) are arranged sequentially from the inside to the outside of the honeycomb pores (10). The connecting groove (13) is located at the four corners on one side of the frame (8), and the four corners on the side of the frame (8) away from the connecting groove (13) are provided with connecting blocks (14).
2. The integrated adsorption-catalysis air filter according to claim 1, characterized in that: Both the air inlet (2) and the air outlet (7) are provided with flanges (3) on the side away from the housing (1), and fasteners are provided around the flanges (3).
3. The integrated adsorption-catalysis air filter according to claim 1, characterized in that: An air equalization plate (4) is provided inside the housing (1) on one side of the air inlet (2), and air equalization holes are evenly distributed on the air equalization plate (4).
4. The integrated adsorption-catalysis air filter according to claim 1, characterized in that: The frame (8) and the honeycomb skeleton (9) are both made of lightweight and high-temperature resistant ceramic materials. The adsorbent material (11) is modified activated carbon fiber with nano-sized titanium dioxide particles loaded on its surface. The catalytic material (12) is a manganese dioxide catalyst loaded with noble metals platinum and palladium.
5. The integrated adsorption-catalysis air filter according to claim 1, characterized in that: The frame (8) above the connecting groove (13) is provided with grooves (16), and the interior of the grooves (16) is uniformly provided with limit blocks (18) through reset springs (17). The connecting block (14) is provided with a limit groove (15) on the side near the limit block (18).
6. The integrated adsorption-catalysis air filter according to claim 5, characterized in that: Both ends of the housing (1) are provided with support members (5), the adsorption catalysis unit (6) is disposed between the support members (5), the support members (5) are uniformly embedded with electromagnets (19), and the electromagnets (19) are all on the same vertical line as the limiting blocks (18). The limiting blocks (18) are all made of magnetic material.
7. The integrated adsorption-catalysis air filter according to claim 1, characterized in that: A sealing strip (20) is provided on the contact surface between the connecting groove (13) and the connecting block (14), and the sealing strip (20) is made of silicone.