A rust remover mixing and conditioning device
Patent Information
- Application Number
- CN202522316541.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中存在的除锈剂混合装置进料易泄漏、原料混合不充分和排料残留多的问题,而提出的一种除锈剂混合调制装置
1、本实用新型中,通过定位框架、支撑板、支撑转轴与第二电动缸的配合,使混合桶可围绕支撑转轴灵活转动,既能通过第二电动缸调整进料角度,确保接料口与下料管精准对接减少泄漏,又能在排料时倾斜桶体降低原料残留,还可以在搅拌过程中,不断地晃动原料。
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Figure CN224777858U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of rust remover production and processing equipment, and in particular to a rust remover mixing and preparation device. Background Technology
[0002] In the production process of rust remover, various raw materials such as acidic solution, corrosion inhibitor, and surfactant need to be mixed and prepared in a specific ratio to ensure the rust removal effect and safety of use of the rust remover.
[0003] However, in the existing technology, most rust remover mixing devices have problems such as easy leakage of raw material feed, insufficient mixing leading to uneven product quality, and the mixing tank is mostly a fixed structure, which makes it easy for raw material to remain and cause waste when discharging. At the same time, the device lacks a stable limiting mechanism, and the tank is prone to shaking during the mixing or discharging process, which affects the safety of operation and mixing efficiency. Utility Model Content
[0004] The purpose of this invention is to solve the problems of easy leakage during feeding, insufficient mixing of raw materials, and excessive residue in the discharge of rust remover mixing devices in the prior art, and to propose a rust remover mixing and preparation device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a rust remover mixing and preparation device, comprising a positioning frame, a support plate, and a mixing tank, wherein a stirring assembly is detachably installed inside the mixing tank, a water outlet valve is connected to one side of the bottom of the mixing tank, the support plate is fixedly installed on one side of the positioning frame, the mixing tank is arranged inside the support plate, a support shaft is fixedly installed on the top of the support plate, the rotating rod of the support shaft is fixedly connected to the bottom of the mixing tank, and a second electric cylinder is rotatably installed on the top of the positioning frame, one end of the piston rod of the second electric cylinder is rotatably connected to the edge of the top of the mixing tank.
[0006] Preferably, a limiting protrusion is fixedly installed on the upper surface of the positioning frame, and a movable plate is slidably connected to the top of the positioning frame through the limiting protrusion.
[0007] Preferably, the movable plate is located on the side above the mixing tank, and a feed pipe is fixedly installed inside the movable plate.
[0008] Preferably, a material inlet is fixedly installed on the top of the mixing tank, and the material inlet is located below the discharge pipe.
[0009] Preferably, a first electric cylinder is fixedly installed on the inner side of the positioning frame, and a limit block is fixedly installed on the end of the piston rod of the first electric cylinder.
[0010] Preferably, the limiting block is located below the mixing tank, and the limiting block is arranged opposite to the water outlet valve.
[0011] Preferably, the top of the limiting block is provided with a docking groove, the shape of which is adapted to the edge of the bottom of the mixing tank.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the positioning frame, support plate, support shaft and second electric cylinder cooperate to make the mixing tank rotate flexibly around the support shaft. The feeding angle can be adjusted by the second electric cylinder to ensure accurate docking between the receiving port and the discharge pipe to reduce leakage. The tank can also be tilted during discharge to reduce raw material residue. The raw materials can also be continuously shaken during the mixing process.
[0013] 2. In this utility model, through the collaborative design of the detachable stirring component, the first electric cylinder, and the limiting block, the stirring component is easy to disassemble and maintain in the later stage, reducing the difficulty of cleaning. The first electric cylinder drives the limiting block to move, so that the docking groove fits and is fixed to the bottom edge of the mixing tank, effectively preventing the tank from shaking during mixing or discharging. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a rust remover mixing and preparation device proposed in this utility model; Figure 2 This is a side view of a rust remover mixing and preparation device proposed in this utility model; Figure 3 This is a front view of the mixing tank of a rust remover mixing and preparation device proposed in this utility model; Figure 4 This is a three-dimensional structural diagram of the positioning frame and support plate of a rust remover mixing and modulation device proposed in this utility model.
[0015] Legend: 1. Positioning frame; 2. Support plate; 3. Mixing tank; 4. Movable plate; 5. Feed pipe; 6. Inlet; 7. Limiting protrusion; 8. First electric cylinder; 9. Supporting shaft; 10. Water outlet valve; 11. Mixing assembly; 12. Second electric cylinder; 13. Limiting block; 14. Connecting groove. Detailed Implementation
[0016] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0018] Example 1: As Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides a rust remover mixing and preparation device, including a positioning frame 1, a support plate 2, and a mixing tank 3. A stirring assembly 11 is detachably installed inside the mixing tank 3. A water outlet valve 10 is connected to one side of the bottom of the mixing tank 3. The support plate 2 is fixedly installed on one side of the positioning frame 1. The mixing tank 3 is arranged inside the support plate 2. A support shaft 9 is fixedly installed on the top of the support plate 2. The rotating rod of the support shaft 9 is fixedly connected to the bottom of the mixing tank 3. A second electric cylinder 12 is rotatably installed on the top of the positioning frame 1. One end of the piston rod of the second electric cylinder 12 is rotatably connected to the edge of the top of the mixing tank 3. A limiting protrusion 7 is fixedly installed on the upper surface of the positioning frame 1. A movable plate 4 is slidably connected to the top of the positioning frame 1 through the limiting protrusion 7. The movable plate 4 is located above the side of the mixing tank 3. A discharge pipe 5 is fixedly installed inside the movable plate 4. A receiving port 6 is fixedly installed on the top of the mixing tank 3. The receiving port 6 is located below the discharge pipe 5.
[0019] The specific settings and functions of this embodiment are described below. The positioning frame 1 provides fixed support for the overall device. The support plate 2 determines the position of the mixing tank 3. The bottom of the mixing tank 3 is fixedly connected to the rotating rod of the support shaft 9 and can rotate around the support shaft 9. In use, the raw materials to be mixed are introduced into the receiving port 6 through the feeding pipe 5. Different raw materials correspond to different feeding pipes 5. After the raw materials are poured in, the movable plate 4 is moved away from the top of the mixing tank 3. The limiting protrusion 7 determines the movement path of the movable plate 4. Then, the stirring assembly 11 and the second electric cylinder 12 are started simultaneously. The stirring rod of the stirring assembly 11 stirs the raw materials in the mixing tank 3. At the same time, the second electric cylinder 12 pushes the mixing tank 3 to rotate around the support shaft 9 by the extension and retraction of the piston rod, thereby ensuring that the raw materials in the tank can be fully stirred, which can greatly improve the mixing efficiency. After the mixing is completed, the water outlet valve 10 connected to one side of the bottom of the mixing tank 3 is opened to discharge the prepared rust remover. The second electric cylinder 12 can further adjust the angle of the mixing tank 3 to optimize the feeding or discharging effect, so that the rust remover is discharged more thoroughly and the residue is reduced.
[0020] Example 2: Figure 2 and Figure 4 As shown, a first electric cylinder 8 is fixedly installed on the inner side of the positioning frame 1. A limiting block 13 is fixedly installed at the end of the piston rod of the first electric cylinder 8. The limiting block 13 is located below the mixing tank 3 and is positioned opposite to the water outlet valve 10. A docking groove 14 is provided on the top of the limiting block 13. The shape of the docking groove 14 is adapted to the edge of the bottom of the mixing tank 3.
[0021] The overall effect of this embodiment is that the first electric cylinder 8 can move the limiting block 13 fixed at its end by extending and retracting the piston rod. When the mixing tank 3 needs to be stably discharged or fixed in position after the rust remover is mixed, the first electric cylinder 8 drives the piston rod to extend, so that the docking groove 14 opened on the top of the limiting block 13 fits with the bottom edge of the mixing tank 3. The shape of the docking groove 14 is adapted to the bottom edge of the mixing tank 3, thereby achieving the limiting and fixing of the mixing tank 3. When it is necessary to adjust the angle of the mixing tank 3, the first electric cylinder 8 drives the piston rod to retract, moving the limiting block 13 away from the mixing tank 3 and releasing the limiting. The first electric cylinder 8 and the limiting block 13 cooperate to accurately fix the mixing tank 3 through the docking groove 14, avoiding the shaking of the mixing tank 3 during mixing or discharge, and ensuring stable operation. The docking groove 14 is adapted to the bottom edge of the mixing tank 3, improving the limiting fit and fixing effect. The limiting block 13 is set opposite to the water outlet valve 10, which can help fix the mixing tank 3 during discharge and prevent leakage caused by the tank body shift when the water outlet valve 10 discharges.
[0022] The usage and working principle of this device are as follows: Slide the movable plate 4 along the limiting protrusion 7 to align the discharge pipe 5 with the receiving port 6. Pour different raw materials to be mixed into the receiving port 6 through the corresponding discharge pipe 5, and then inject them into the mixing tank 3. After the raw materials are added, move the movable plate 4 away from the top of the mixing tank 3 and start the stirring assembly 11. Its stirring rod stirs the raw materials in the mixing tank 3. At the same time, start the second electric cylinder 12. Its piston rod extends and retracts to push the mixing tank 3 to rotate around the supporting shaft 9 as the center to mix the raw materials. After mixing, if stable discharge is required, start the first electric cylinder 8 inside the positioning frame 1 to extend its piston rod and drive the limiting block 13 to move below the mixing tank 3 so that the docking groove 14 fits with the bottom edge of the mixing tank 3 to achieve the limiting and fixing of the mixing tank 3. Open the water outlet valve 10 on one side of the bottom of the mixing tank 3 to discharge the prepared rust remover. If the angle of the mixing tank 3 needs to be adjusted, start the first electric cylinder 8 to retract its piston rod and drive the limiting block 13 away from the mixing tank 3. After releasing the limiting, the angle of the mixing tank 3 can be adjusted by the second electric cylinder 12.
[0023] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A rust remover mixing and preparation device, characterized in that: The device includes a positioning frame (1), a support plate (2), and a mixing tank (3). The mixing tank (3) is equipped with a detachable stirring assembly (11). A water outlet valve (10) is connected to one side of the bottom of the mixing tank (3). The support plate (2) is fixedly installed on one side of the positioning frame (1). The mixing tank (3) is located on the inner side of the support plate (2). A support shaft (9) is fixedly installed on the top of the support plate (2). The rotating rod of the support shaft (9) is fixedly connected to the bottom of the mixing tank (3). A second electric cylinder (12) is rotatably installed on the top of the positioning frame (1). One end of the piston rod of the second electric cylinder (12) is rotatably connected to the edge of the top of the mixing tank (3).
2. The rust remover mixing and preparation device according to claim 1, characterized in that: The upper surface of the positioning frame (1) is fixedly installed with a limiting protrusion (7), and the top of the positioning frame (1) is slidably connected to a movable plate (4) through the limiting protrusion (7).
3. The rust remover mixing and preparation device according to claim 2, characterized in that: The movable plate (4) is located on the side above the mixing tank (3), and a feed pipe (5) is fixedly installed inside the movable plate (4).
4. The rust remover mixing and preparation device according to claim 1, characterized in that: The mixing tank (3) is fixedly installed with a material inlet (6) at the top, and the material inlet (6) is located below the discharge pipe (5).
5. The rust remover mixing and preparation device according to claim 1, characterized in that: The first electric cylinder (8) is fixedly installed on the inner side of the positioning frame (1), and a limit block (13) is fixedly installed at the end of the piston rod of the first electric cylinder (8).
6. The rust remover mixing and preparation device according to claim 5, characterized in that: The limiting block (13) is located below the mixing tank (3), and the limiting block (13) is set opposite to the water outlet valve (10).
7. The rust remover mixing and preparation device according to claim 5, characterized in that: The top of the limiting block (13) is provided with a docking groove (14), the shape of which is adapted to the edge of the bottom of the mixing tank (3).