A uniform oscillation shaker for cordyceps mycelium beverage culture medium
Patent Information
- Application Number
- CN202522318618.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]然而使用摇床时进行振荡时,由于不同三角瓶在摇床中位置不同,靠近摇床旋转中心的中心瓶运动半径小,位于摇床托盘边缘的边缘瓶运动轨迹半径更大,因此导致不同位置三角瓶溶氧传递效率差异显著,边缘瓶溶氧值比中心瓶高约40%,影响菌丝生长质量、活性成分合成及后续生产工艺
[0011]本实用新型的有益效果为:本实用新型通过在托盘上设置可转动的旋转架,将虫草菌丝培养基的三角瓶置于旋转架上,随着旋转架的转动,三角瓶从托盘的中间位置运动至托盘的边缘位置,三角瓶实现从中间至边缘的循环运动,摇床配合进行振荡作业,进而使得旋转架上的所有三角瓶能够得到充分的振荡,减小不同位置的溶氧传递效率,进而提高菌丝生长质量,提升虫草菌丝饮料的生产质量。
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Figure CN224777865U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of Cordyceps mycelium beverage production technology, and in particular to a uniform shaking incubator for Cordyceps mycelium beverage culture medium. Background Technology
[0002] Cordyceps mycelium is an artificially cultivated form of Cordyceps sinensis, obtained through fermentation technology, and can be used as a substitute for natural Cordyceps. The production process of Cordyceps mycelium beverages includes steps such as strain activation, liquid seed culture, fermentation tank scale-up culture, solid-liquid separation, mycelium cell wall disruption and autolysis, beverage blending and stabilization, sterilization, and bottling.
[0003] During the liquid seed culture stage described above, the culture medium needs to be transferred to an Erlenmeyer flask and incubated statically at 24–26°C for 24 hours, followed by shaking culture on a shaker until the wet weight of the mycelium reaches 25%–30%.
[0004] However, when using a shaker for oscillation, the different positions of the triangular bottles in the shaker result in significant differences in dissolved oxygen transfer efficiency between the central bottles (closer to the center of rotation) and the edge bottles (located at the edge of the shaker tray). The dissolved oxygen value of the edge bottles is about 40% higher than that of the central bottles, which affects the quality of mycelial growth, the synthesis of active ingredients, and subsequent production processes. Utility Model Content
[0005] To address the aforementioned problems, this invention provides a uniform shaking incubator for Cordyceps mycelium beverage culture medium. This incubator enables the Erlenmeyer flasks to circulate from the center to the edge. The shaking incubator, in conjunction with the vibration operation, ensures that all Erlenmeyer flasks on the rotating rack receive sufficient vibration, reducing dissolved oxygen transfer efficiency at different locations, thereby improving the quality of mycelial growth and enhancing the production quality of Cordyceps mycelium beverage.
[0006] The technical solution adopted to solve the above technical problems is: a uniform shaking shaker for Cordyceps mycelium beverage culture medium, including a shaker, triangular bottles, a tray and multiple rotating frames. The tray is circular and movably connected to the shaker. The multiple rotating frames are evenly arranged on the tray and rotatably connected to the tray. The multiple triangular bottles are evenly and detachably connected to the rotating frames. The rotating frames drive the corresponding triangular bottles to change position, and the triangular bottles circulate from the center position to the edge position of the tray.
[0007] Furthermore, it also includes multiple rotating shafts and multiple springs. The multiple rotating shafts correspond one-to-one with the rotating frame. The rotating shafts pass through the tray and are rotatably connected to the tray. The multiple springs correspond one-to-one with the rotating shafts. The first end of the spring is fixedly connected to the corresponding rotating shaft, and the second end of the spring is fixedly connected to the corresponding rotating frame.
[0008] Furthermore, it also includes diagonal braces, torsion springs, ball bearings, and limiting sleeves. The rotating frame is uniformly rotatably connected to multiple diagonal braces along the circumferential direction. A torsion spring is provided at the rotatable connection of the diagonal brace. A ball bearing is rotatably connected to the diagonal brace. Multiple limiting sleeves are connected to the tray. The limiting sleeve is coaxially arranged with the corresponding rotating shaft. The ball bearing abuts against the inner wall of the limiting sleeve.
[0009] Furthermore, it also includes a gear ring, multiple gears, a motor, and a drive wheel. The gear ring is rotatably connected to the underside of the tray, and the multiple gears are connected to the rotating shaft one-to-one. The gears mesh with the gear ring, the motor is connected to the underside of the tray, and the drive wheel is rotatably connected to the tray. The drive wheel is fixedly connected to the output shaft of the motor.
[0010] Furthermore, it also includes a groove, multiple positioning frames and positioning rings. The rotating frame has multiple grooves evenly opened along the circumferential direction. The triangular bottle is located in the groove. The multiple positioning frames correspond one-to-one with the rotating frame. The positioning frames are connected to the rotating frame by screws. The positioning frames are evenly connected with positioning rings along the circumferential direction. The positioning rings correspond one-to-one with the triangular bottles. The positioning rings are used to fix the triangular bottles.
[0011] The beneficial effects of this utility model are as follows: By setting a rotatable rotating frame on the tray, the triangular bottles of cordyceps mycelium culture medium are placed on the rotating frame. As the rotating frame rotates, the triangular bottles move from the middle position of the tray to the edge position of the tray, realizing a cyclical movement from the middle to the edge. The shaker cooperates to perform oscillation operation, thereby enabling all triangular bottles on the rotating frame to be fully oscillated, reducing the dissolved oxygen transfer efficiency at different positions, thereby improving the mycelium growth quality and improving the production quality of cordyceps mycelium beverage. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the rotating frame structure of this utility model.
[0014] Figure 3 This is a schematic diagram of the ball bearing position in this utility model.
[0015] Figure 4 This is a schematic diagram showing the position of the torsion spring in this utility model.
[0016] Figure 5 This is a schematic diagram showing the position of the toothed ring of this utility model.
[0017] Reference numerals in the attached drawings: 1. Shaker; 2. Triangular flask; 3. Tray; 4. Rotating frame; 5. Shaft; 6. Spring; 7. Diagonal brace; 8. Torsion spring; 9. Ball bearing; 10. Limiting sleeve; 11. Gear ring; 12. Gear; 13. Motor; 14. Drive wheel; 15. Tank; 16. Positioning frame; 17. Positioning ring. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0019] like Figures 1-5 As shown, the Cordyceps mycelium beverage culture medium uniform shaking shaker 1 provided in this embodiment includes a shaker 1, triangular bottles 2, a tray 3 and multiple rotating frames 4. The tray 3 is circular and movably connected to the shaker 1. The multiple rotating frames 4 are evenly arranged on the tray 3 and are rotatably connected to the tray 3. The multiple triangular bottles 2 are evenly and detachably connected to the rotating frames 4. The rotating frames 4 drive the corresponding triangular bottles 2 to change position, and the triangular bottles 2 circulate from the center position to the edge position of the tray 3.
[0020] In the above embodiments, by setting a rotatable rotating frame 4 on the tray 3, the triangular bottle 2 of the Cordyceps mycelium culture medium is placed on the rotating frame 4. As the rotating frame 4 rotates, the triangular bottle 2 moves from the middle position of the tray 3 to the edge position of the tray 3. The triangular bottle 2 realizes a cyclical movement from the middle to the edge. The shaker 1 cooperates to perform oscillation operation, so that all the triangular bottles 2 on the rotating frame 4 can be fully oscillated, reducing the dissolved oxygen transfer efficiency at different positions, thereby improving the mycelium growth quality and improving the production quality of Cordyceps mycelium beverage.
[0021] The tray 3 is designed to be circular, which facilitates the reasonable layout of the rotating frame 4.
[0022] Specifically, it also includes multiple rotating shafts 5 and multiple springs 6. The multiple rotating shafts 5 correspond one-to-one with the rotating frame 4. The rotating shafts 5 pass through the tray 3 and are rotatably connected to the tray 3. The multiple springs 6 correspond one-to-one with the rotating shafts 5. The first end of the spring 6 is fixedly connected to the corresponding rotating shaft 5, and the second end of the spring 6 is fixedly connected to the corresponding rotating frame 4.
[0023] In the above embodiments, the rotating shaft 5 is connected to the rotating frame 4 by the spring 6. While the shaker 1 vibrates, the rotating frame 4 can continuously oscillate around itself through the spring 6, further improving the oscillation effect.
[0024] Specifically, it also includes diagonal bracing rods 7, torsion springs 8, ball bearings 9, and limiting sleeves 10. The rotating frame 4 is evenly connected to multiple diagonal bracing rods 7 in the circumferential direction. A torsion spring 8 is provided at the rotating connection of the diagonal bracing rods 7. A ball bearing 9 is rotatably connected to the diagonal bracing rods 7. Multiple limiting sleeves 10 are connected to the tray 3. The limiting sleeves 10 are coaxially arranged with the corresponding rotating shafts 5. The ball bearings 9 abut against the inner wall of the limiting sleeves 10.
[0025] In the above embodiments, the torsion spring 8 provides force to the diagonal support rod 7. When the rotating frame 4 oscillates around itself through the spring 6, the ball bearing 9 abuts against the inner wall of the limiting sleeve 10 and rolls, thereby limiting the swaying amplitude of the rotating frame 4. The way the ball bearing 9 fits and rotates makes the circumferential movement of the rotating frame 4 have good stability, which improves the oscillation effect while preventing the liquid in the triangular bottle 2 from churning violently.
[0026] Specifically, it also includes a gear ring 11, multiple gears 12, a motor 13, and a drive wheel 14. The gear ring 11 is rotatably connected to the lower side of the tray 3. The multiple gears 12 are connected to the rotating shaft 5 one by one. The gears 12 mesh with the gear ring 11. The motor 13 is connected to the lower side of the tray 3. The drive wheel 14 is rotatably connected to the tray 3. The drive wheel 14 is fixedly connected to the output shaft of the motor 13.
[0027] In the above embodiments, the motor 13 drives the drive wheel 14 to rotate, the drive wheel 14 drives the gear ring 11 to rotate, and the gear ring 11 drives all the gears 12 to rotate synchronously, thereby realizing the synchronous repositioning operation of multiple triangular bottles 2.
[0028] Specifically, it also includes a trough 15, multiple positioning frames 16 and positioning rings 17. The rotating frame 4 has multiple troughs 15 evenly distributed along the circumference. The triangular bottle 2 is located in the trough 15. The multiple positioning frames 16 correspond one-to-one with the rotating frame 4. The positioning frames 16 are connected to the rotating frame 4 by screws. The positioning frames 16 are evenly connected with positioning rings 17 along the circumference. The positioning rings 17 correspond one-to-one with the triangular bottle 2. The positioning rings 17 are used to fix the triangular bottle 2.
[0029] In the above embodiments, the triangular bottle 2 is stably clamped by the groove 15 and the positioning ring 17, and the positioning frame 16 and the positioning ring 17 facilitate the quick placement and quick clamping of the triangular bottle 2.
[0030] It should be noted that the vibration, circuit and control system of the shaker 1 can all be based on existing technology. This device improves some of the structure of the traditional shaker 1 in order to achieve the transposition effect of the triangular bottle 2.
[0031] The working principle of this utility model is as follows: First, rotate the screw to disassemble the positioning frame 16, place the triangular bottle 2 of the cordyceps mycelium culture medium into the tank 15, align the positioning ring 17 on the positioning frame 16 with the corresponding triangular bottle 2, and tighten the screw so that the positioning frame 16 and the positioning ring 17 fix the triangular bottle 2.
[0032] Then, the shaker 1 is run to perform oscillation operation. The tray 3 drives the triangular bottle 2 on it to oscillate. During this process, the rotating frame 4 is oscillating in the circumferential direction through the action of the spring 6. The ball bearing 9 rolls against the inner wall of the limiting sleeve 10, the diagonal support rod 7 swings and rotates, and the torsion spring 8 provides force for the diagonal support rod 7.
[0033] After a certain period of time (generally 12 hours, depending on the capacity of the triangular flask 2 and the specifications of the shaker 1), the motor 13 drives the drive wheel 14 to rotate, which in turn drives the gear ring 11 to rotate. The gear ring 11 drives all the gears 12 to rotate synchronously, causing the rotating shaft 5 and the rotating frame 4 to rotate synchronously. This causes the triangular flask 2 to rotate and change position, moving from the center position to the edge position or from the edge position to the center position, and continues the oscillation operation until the oscillation stage is completed.
[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the scope of protection of the present utility model.
Claims
1. A uniform oscillation shaker for Cordyceps mycelium beverage medium, comprising a shaker (1) and a triangular flask (2), characterized in that, Also include: Tray (3), round set, the tray (3) is movably connected to the cradle (1); A plurality of rotating frame (4), evenly set on the tray (3), the rotating frame (4) is rotatably connected with the tray (3); A plurality of the triangular bottle (2) is detachably connected to the rotating frame (4); The rotating frame (4) drives the corresponding triangular bottle (2) to change position, and the triangular bottle (2) moves circularly from the center position to the edge position of the tray (3).
2. The uniform shaking table for the cultivation of Cordyceps mycelium beverage according to claim 1, characterized in that, Also include: A plurality of rotating shaft (5), corresponding to the rotating frame (4), the rotating shaft (5) penetrates the tray (3), the rotating shaft (5) is rotatably connected with the tray (3); A plurality of springs (6), corresponding to the rotating shaft (5), the first end of the spring (6) is fixedly connected with the corresponding rotating shaft (5), and the second end of the spring (6) is fixedly connected with the corresponding rotating frame (4).
3. The uniform shaking table for the cultivation of Cordyceps mycelium beverage according to claim 2, characterized in that, Also include: Inclined strut (7), the rotating frame (4) is rotatably connected with a plurality of inclined struts (7) in the circumferential direction; Torsional spring (8), the torsional spring (8) is arranged at the rotating connection of the inclined strut (7); Ball (9), the inclined strut (7) is rotatably connected with a ball (9); Limiting sleeve (10), a plurality of limiting sleeves (10) are connected on the tray (3), the limiting sleeve (10) is coaxially arranged with the corresponding rotating shaft (5), and the ball (9) abuts against the inner wall of the limiting sleeve (10).
4. The uniform shaking table for the cultivation of Cordyceps mycelium beverage according to claim 2, characterized in that, Also include: Gear ring (11), rotatably connected to the lower side of the tray (3); A plurality of gear (12), corresponding to the rotating shaft (5) is connected, the gear (12) is engaged with the gear ring (11); Motor (13), connected to the lower side of the tray (3); Driven wheel (14), rotatably connected to the tray (3), the driven wheel (14) is fixedly connected with the output shaft of the motor (13).
5. The uniform shaking table for the cultivation of Cordyceps mycelium beverage according to claim 1, characterized in that, Also include: Groove (15), the rotating frame (4) is evenly provided with a plurality of grooves (15) in the circumferential direction, and the triangular bottle (2) is located in the groove (15); A plurality of positioning frame (16), corresponding to the rotating frame (4), the positioning frame (16) is connected with the rotating frame (4) through screws; Positioning ring (17), the positioning frame (16) is evenly connected with a positioning ring (17) in the circumferential direction, the positioning ring (17) corresponds to the triangular bottle (2), and the positioning ring (17) is used for fixing the triangular bottle (2).