A slurry high-efficiency homogenizing and emulsifying device for brittle cylinder processing

Abstract

The utility model relates to food machinery technical field, concretely relates to a kind of slurry high-efficiency homogenizing emulsifying device for brittle cylinder processing, it includes: mixing tank, the support frame is fixedly connected to the mixing tank outside, the mixing tank bottom is provided with discharge pipe, the mixing tank top is provided with feed pipe;Mixing mechanism, including the drive motor being set to the mixing tank top, the output shaft of the drive motor is fixedly connected with transmission shaft, the transmission shaft outside is fixedly connected with the stirrer rod that is equidistant distribution, the transmission shaft outside is provided with scraper, the utility model is sealed to the opening of discharge pipe under the action of plugging disc when emulsifying brittle cylinder slurry, avoid the entry of raw material, when driving motor drives transmission shaft and stirrer rod rotation, can agitate the raw material above plugging disc, make it be emulsified efficiently uniformly, greatly improve the emulsification effect of brittle cylinder slurry.

Description

Technical Field

[0001] This utility model relates to the field of food machinery technology, specifically to a high-efficiency homogenizing and emulsifying device for slurry in crispy cylinder processing. Background Technology

[0002] Ice cream cones (also known as cones or waffle cones) are a popular baked good, prized for their crisp texture and unique flavor. The quality of an ice cream cone, including its crispness, uniformity of structure, shape integrity, and flavor release, largely depends on the homogenization and emulsification of its raw material batter. An ideal batter should consist of flour, sugar, oil, water, and various food additives. Homogenization and emulsification are crucial steps in the production of the ice cream cone batter, directly determining its smoothness, stability, and the final product's crispness, texture, and shape.

[0003] Currently, the most commonly used homogenizing and emulsifying equipment in the industry mainly includes high-speed shear emulsifying tanks and colloid mills. High-speed shear emulsifying tanks rely on high-speed rotating impellers inside the tank to shear and mix materials; while colloid mills effectively emulsify, homogenize, and pulverize materials through the strong shearing force, friction, and high-frequency vibration generated between the high-speed relative motion of the stator and rotor.

[0004] In traditional slurry emulsification devices, some of the raw materials added to the device will enter the discharge pipe under the action of gravity and cannot be stirred and emulsified by the stirring structure, resulting in uneven emulsification of the slurry. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a high-efficiency homogenizing emulsification device for slurry in brittle cylinder processing, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a high-efficiency homogenizing and emulsifying device for slurry in brittle cylinder processing, comprising: A mixing tank, wherein a support frame is fixedly connected to the outside of the mixing tank, a discharge pipe is provided at the bottom of the mixing tank, and a feed pipe is provided at the top of the mixing tank; The mixing mechanism includes a drive motor mounted on the top of the mixing tank, a transmission shaft fixedly connected to the output shaft of the drive motor, stirring rods evenly spaced fixedly connected to the outside of the transmission shaft, a scraper mounted on the outside of the transmission shaft, a lifting assembly for driving the transmission shaft to move up and down mounted on the outside of the transmission shaft, and a heating assembly for auxiliary heating of the slurry inside the mixing tank mounted on the mixing tank.

[0007] Preferably, a connecting rod is fixedly connected to the outside of the drive shaft, and the scraper is fixedly connected to the end of the connecting rod away from the drive shaft.

[0008] Preferably, a material blocking disc is movably connected to the outside of the drive shaft via a bearing, and a sealing ring is provided on the outside of the material blocking disc, with the diameter of the sealing ring being slightly larger than the inner diameter of the discharge pipe.

[0009] Preferably, a base block is fixedly connected to the bottom end of the drive shaft, and two symmetrically distributed stirring rods are fixedly connected to the bottom of the base block.

[0010] Preferably, the lifting assembly includes a rectangular sleeve rotatably connected to the outside of the drive shaft via a bearing, the drive motor is fixedly connected to the top of the rectangular sleeve, two sets of symmetrically distributed cylinders are provided on the outside of the rectangular sleeve, a through rectangular groove is opened on the top of the mixing tank, and the rectangular sleeve is slidably connected to the inner wall of the rectangular groove.

[0011] Preferably, the lifting assembly further includes a fixed base fixedly connected to the top of the mixing tank, two symmetrically distributed mounting seats fixedly connected to the outside of the fixed base, the cylinder fixedly connected to the bottom of the mounting seat, and a connecting block fixedly connected to the telescopic end of the cylinder, the connecting block being fixedly connected to the outside of the rectangular sleeve.

[0012] Preferably, the heating assembly includes a push-button switch fixedly connected to the top of the mixing tank, a heating element is provided inside the mixing tank, and a push-button block is fixedly connected to the outside of the rectangular sleeve.

[0013] The technical solution provided by this utility model has the following advantages compared with the known prior art: 1. This utility model, by setting up a drive motor, transmission shaft, blocking disc, and stirring rod, seals the opening of the discharge pipe under the action of the blocking disc when emulsifying the brittle slurry, preventing the raw materials from entering. When the drive motor drives the transmission shaft and stirring rod to rotate, it can stir the raw materials above the blocking disc, so that they are emulsified efficiently and evenly, which greatly improves the emulsification effect of the brittle slurry.

[0014] 2. This utility model, by setting up a lifting component, after the raw materials in the mixing tank have been emulsified, the cylinder retracts and drives the drive motor, transmission shaft, and clogging plate upward through the rectangular sleeve, so that the emulsified slurry can be discharged through the discharge pipe. The drive motor can drive the scraper and stirring rod to rotate through the transmission shaft. The scraper scrapes off the slurry residue on the inner wall of the mixing tank to avoid slurry residue, and the stirring rod stirs the discharge pipe to avoid clogging of the discharge pipe, so that the emulsified slurry can be discharged quickly, further improving work efficiency.

[0015] 3. This utility model, by setting a heating component, when the cylinder extends and pushes the rectangular sleeve downward to block the discharge pipe, triggers the pressing switch under the action of the pressing block. At this time, the heating element works to heat the mixing tank, which can significantly reduce the viscosity of oil and the entire slurry, so that the slurry can be emulsified more quickly and evenly, and improve the emulsification efficiency of raw materials. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the emulsification device of this utility model; Figure 2 This is a schematic diagram of the top structure of the mixing tank of this utility model; Figure 3 This is a schematic diagram of the internal cross-sectional structure of the mixing tank of this utility model; Figure 4 This is a schematic diagram of the structure of the transmission shaft of this utility model.

[0018] The labels in the diagram represent: 1. Mixing tank; 2. Support frame; 3. Discharge pipe; 4. Mixing mechanism; 41. Lifting assembly; 411. Rectangular trough; 412. Mounting base; 413. Fixing base; 414. Cylinder; 415. Connecting block; 416. Rectangular sleeve; 42. Heating assembly; 421. Press switch; 422. Heating element; 423. Pressing block; 43. Drive motor; 44. Transmission shaft; 45. Stirring rod; 46. Scraper; 47. Connecting rod; 48. Blocking disc; 49. Bottom block; 491. Stirring rod; 5. Feeding pipe. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0020] The present invention will be further described below with reference to the embodiments. Example 1:

[0021] Reference Figure 1-4 This is the first embodiment of the present invention, which discloses a high-efficiency homogenizing and emulsifying device for brittle cylinder processing, comprising: Mixing tank 1, with a support frame 2 fixedly connected to the outside of mixing tank 1 to provide stable support, a discharge pipe 3 for discharging emulsified slurry at the bottom of mixing tank 1, and a feed pipe for feeding raw materials at the top of mixing tank 1; The mixing mechanism 4 includes a drive motor 43 mounted on the top of the mixing tank 1. The output shaft of the drive motor 43 is fixedly connected to a transmission shaft 44. Stirring rods 45, evenly spaced, are fixedly connected to the outside of the transmission shaft 44. These stirring rods 45 rotate under the drive of the transmission shaft 44, shearing and agitating the brittle slurry in the mixing tank 1, which is key to achieving efficient emulsification. A scraper 46 is mounted on the outside of the transmission shaft 44. When the scraper 46 rotates with the transmission shaft 44, its edge is close to or slightly close to the inner wall of the mixing tank 1, which can effectively scrape off the slurry adhering to the inner wall during the emulsification process and reduce residue. A lifting assembly 41 for driving the transmission shaft 44 to move up and down is mounted on the outside of the transmission shaft 44. A heating assembly 42 for auxiliary heating of the slurry in the mixing tank 1 is mounted on the mixing tank 1.

[0022] Specifically, a connecting rod 47 is fixedly connected to the outside of the drive shaft 44, and a scraper 46 is fixedly connected to the end of the connecting rod 47 away from the drive shaft 44.

[0023] The connecting rod 47 connects the drive shaft 44 to the scraper 46, and the scraper 46 can rotate with the drive shaft 44 to scrape off the slurry on the inner wall of the emulsification area during emulsification.

[0024] Specifically, a material blocking disc 48 is movably connected to the outside of the drive shaft 44 via a bearing. A sealing ring is provided on the outside of the material blocking disc 48, and the diameter of the sealing ring is slightly larger than the inner diameter of the discharge pipe 3.

[0025] Thus, when the blockage plate 48 descends to the position of the discharge pipe 3, a reliable seal can be achieved by interference fit or tight contact, preventing premature leakage of raw materials that are not fully emulsified or slurry during the emulsification process.

[0026] Specifically, a base block 49 is fixedly connected to the bottom end of the drive shaft 44, and two symmetrically distributed agitator rods 491 are fixedly connected to the bottom of the base block 49.

[0027] These two stirring rods 491 can penetrate deep into the discharge pipe 3 or stir at its inlet during the discharge stage to prevent slurry blockage.

[0028] In this embodiment, in the initial state or when preparing for emulsification, the drive shaft 44 and connecting parts are moved downward by the lifting assembly 41 (detailed in Embodiment 2) until the blocking disc 48 is tightly embedded in the opening of the discharge pipe 3 under pressure. Since the diameter of the sealing ring on the outside of the blocking disc 48 is slightly larger than the inner diameter of the discharge pipe 3, an effective seal is formed, thereby preventing the raw materials in the mixing tank 1 from flowing out from the bottom.

[0029] After the raw materials are fed into the mixing tank 1 through the top feed pipe, the drive motor 43 is started. The drive motor 43 drives the transmission shaft 44 and the stirring rod 45 on it to rotate at high speed through the output shaft. The stirring rod 45 generates strong shear force and turbulence on the raw materials above the blockage plate 48, so that various components such as oil, water, sugar, flour, etc. are efficiently and uniformly dispersed and emulsified, which greatly improves the emulsification effect and uniformity of the brittle slurry.

[0030] The rotating scraper 46 continuously scrapes off the slurry that splashes or adheres to the inner wall of the mixing tank 1, returning it to the main mixing zone to participate in emulsification, reducing material waste and helping to keep the inner wall of the mixing tank 1 clean. Example 2:

[0031] Reference Figure 1-4 This is the second embodiment of the present invention, which differs from the first embodiment in that: The lifting assembly 41 includes a rectangular sleeve 416 rotatably connected to the outside of the drive shaft 44 via a bearing. The drive motor 43 is fixedly connected to the top of the rectangular sleeve 416, so that the drive motor 43 and the drive shaft 44 can be lifted as a whole. Two sets of symmetrically distributed cylinders 414 are provided on the outside of the rectangular sleeve 416. A through rectangular groove 411 is opened on the top of the mixing tank 1. The rectangular sleeve 416 is slidably connected to the inner wall of the rectangular groove 411, ensuring the stability and straightness of the lifting process and preventing deflection.

[0032] Specifically, the lifting assembly 41 also includes a fixed base 413 fixedly connected to the top of the mixing tank 1. Two symmetrically distributed mounting seats 412 are fixedly connected to the outside of the fixed base 413. The fixed base 413 and the mounting seats 412 provide a stable mounting base for the entire lifting mechanism. The cylinder 414 is fixedly connected to the bottom of the mounting seat 412. The telescopic end of the cylinder 414 is fixedly connected to a connecting block 415. The connecting block 415 is fixedly connected to the outside of the rectangular sleeve 416.

[0033] This design allows the cylinder 414 to extend, pushing the rectangular sleeve 416 and the entire mixing mechanism 4 downwards; and when the cylinder 414 retracts, it pulls it upwards.

[0034] In this embodiment, when the emulsification process is complete and discharge is required, the lifting assembly 41 actuates, driving the drive shaft 44, the clogging disc 48, and the stirring rod 45 to move upwards as a whole. The clogging disc 48 is pulled out of the discharge pipe 3, releasing the seal on the discharge port. The emulsified slurry begins to discharge from the discharge pipe 3 under the action of gravity. During the discharge process, the drive motor 43 can continue to keep the drive shaft 44 rotating. At this time, the scraper 46 can further scrape off any residual slurry that may have splashed onto the inner wall of the mixing tank 1; at the same time, the stirring rod 491 at the bottom of the drive shaft 44 rotates accordingly, agitating the slurry in the discharge pipe 3, effectively breaking up any lumps or adhesion layers that may form, which not only speeds up the discharge speed but also prevents the discharge pipe 3 from becoming clogged, thereby further improving the overall working efficiency.

[0035] Specifically, the heating assembly 42 includes a push switch 421 fixedly connected to the top of the mixing tank 1, a heating element 422 disposed inside the mixing tank 1, and a push block 423 fixedly connected to the outside of the rectangular sleeve 416.

[0036] When the lifting assembly 41 controls the rectangular sleeve 416 to move downward to a specific position (i.e., the working position where the blocking plate 48 seals the discharge pipe 3), the pressing block 423 fixed on the rectangular sleeve 416 descends accordingly and presses against the pressing switch 421 on the top of the mixing tank 1. After the pressing switch 421 is triggered, the circuit is connected, controlling the heating element 422 to start working and heat the inside of the mixing tank 1.

[0037] The remaining structure is the same as that in Example 1.

[0038] The workflow of this utility model is as follows: Before emulsifying the slurry, the cylinder 414 pushes the rectangular sleeve 416 downward until the blocking disc 48 enters the discharge pipe 3 and the discharge pipe 3 is blocked by the blocking disc 48. The raw materials for preparing the slurry are added into the mixing tank 1 through the feeding pipe 5. After the raw materials are added, the drive motor 43 drives the transmission shaft 44 to rotate through the output shaft. The rotation of the transmission shaft 44 drives the stirring rod 45 to rotate. The rotation of the stirring rod 45 agitates the raw materials in the mixing tank 1, making them emulsified. The rotating scraper 46 can scrape off the raw materials adhering to the inner wall of the mixing tank 1. At the same time, when the cylinder 414 pushes the rectangular sleeve 416 downward, the pressing block 423 presses the pressing switch 421, and the heating element 422 works to heat the inside of the mixing tank 1. After the raw materials in the mixing tank 1 have been emulsified, the cylinder 414 contracts, causing the rectangular sleeve 416 to move upward. The upward movement of the rectangular sleeve 416, under the action of the drive shaft 44, causes the blockage plate 48 to be removed from the discharge pipe 3. The emulsified slurry is then discharged through the discharge pipe 3. In addition, the upward-moving scraper 46 can scrape off the residue splashed above the inner wall of the mixing tank 1, allowing it to be discharged along with the slurry. When the slurry is discharged, the drive motor 43 drives the stirring rod 491 to rotate through the drive shaft 44. The rotation of the stirring rod 491 agitates the slurry in the discharge pipe 3, thereby accelerating the discharge speed and preventing blockage.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-efficiency homogenizing and emulsifying device for brittle cylinder processing, characterized in that, include: A mixing tank (1) is fixedly connected to a support frame (2) on the outside of the mixing tank (1), a discharge pipe (3) is provided at the bottom of the mixing tank (1), and a feed pipe is provided at the top of the mixing tank (1); The mixing mechanism (4) includes a drive motor (43) located on the top of the mixing tank (1). The output shaft of the drive motor (43) is fixedly connected to a transmission shaft (44). Stirring rods (45) with equal spacing are fixedly connected to the outside of the transmission shaft (44). A scraper (46) is provided on the outside of the transmission shaft (44). A lifting assembly (41) for driving the transmission shaft (44) to move up and down is provided on the outside of the transmission shaft (44). A heating assembly (42) for auxiliary heating of the slurry in the mixing tank (1) is provided on the mixing tank (1).

2. The efficient homogenizing and emulsifying device for slurry processing in brittle cylinders according to claim 1, characterized in that, A connecting rod (47) is fixedly connected to the outside of the drive shaft (44), and the scraper (46) is fixedly connected to the end of the connecting rod (47) away from the drive shaft (44).

3. The efficient homogenizing and emulsifying device for slurry processing in brittle cylinders according to claim 1, characterized in that, The transmission shaft (44) is movably connected to a blocking disc (48) via a bearing on the outside. A sealing ring is provided on the outside of the blocking disc (48), and the diameter of the sealing ring is slightly larger than the inner diameter of the discharge pipe (3).

4. The efficient homogenizing and emulsifying device for slurry processing in brittle cylinders according to claim 1, characterized in that, The bottom end of the drive shaft (44) is fixedly connected to a base block (49), and the bottom of the base block (49) is fixedly connected to two symmetrically distributed stirring rods (491).

5. The efficient homogenizing and emulsifying device for brittle cylinder processing according to claim 1, characterized in that, The lifting assembly (41) includes a rectangular sleeve (416) rotatably connected to the outside of the transmission shaft (44) via a bearing. The drive motor (43) is fixedly connected to the top of the rectangular sleeve (416). Two sets of symmetrically distributed cylinders (414) are provided on the outside of the rectangular sleeve (416). A through rectangular groove (411) is provided on the top of the mixing tank (1). The rectangular sleeve (416) is slidably connected to the inner wall of the rectangular groove (411).

6. The efficient homogenizing and emulsifying device for brittle cylinder processing according to claim 5, characterized in that, The lifting assembly (41) also includes a fixed seat (413) fixedly connected to the top of the mixing tank (1). Two symmetrically distributed mounting seats (412) are fixedly connected to the outside of the fixed seat (413). The cylinder (414) is fixedly connected to the bottom of the mounting seat (412). A connecting block (415) is fixedly connected to the telescopic end of the cylinder (414). The connecting block (415) is fixedly connected to the outside of the rectangular sleeve (416).

7. The efficient homogenizing and emulsifying device for slurry processing in brittle cylinders according to claim 5, characterized in that, The heating assembly (42) includes a push switch (421) fixedly connected to the top of the mixing tank (1), a heating element (422) is provided inside the mixing tank (1), and a pressing block (423) is fixedly connected to the outside of the rectangular sleeve (416).

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