Concrete plasticizer compounding pool
Patent Information
- Application Number
- CN202521982119.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-16
AI Technical Summary
然而,由于减胶剂原料常存在粘度大、易沉降的特性,单一搅拌方式易导致混合不均匀、罐底沉淀等问题,影响复配质量
本实用新型通过原料搅拌机构与支撑晃动机构的协同作用,实现对减胶剂原料的全方位混合,原料搅拌机构中,搅拌扇叶兼具自转与竖直方向上下移动的复合运动,可覆盖复配罐体内不同高度的原料;支撑晃动机构带动复配罐体以连接转动环为支点进行周期性倾斜摆动,能破坏原料的沉降趋势,两者配合大幅提升原料混合均匀度,彻底解决单一搅拌易出现的局部混合不充分、底部沉淀问题,保障减胶剂复配质量。
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Figure CN224777875U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of concrete binder compounding equipment, and in particular to a concrete binder compounding tank. Background Technology
[0002] The concrete binder-reducing agent compounding tank is a key piece of equipment in the production of concrete additives, mainly used for mixing, reacting, and temporarily storing binder-reducing agent raw materials. Traditional compounding tanks mostly adopt a fixed stirring structure, using rotating blades to mix the raw materials. However, due to the high viscosity and easy settling characteristics of binder-reducing agent raw materials, a single stirring method can easily lead to uneven mixing and sedimentation at the bottom of the tank, affecting the quality of the compounding. In addition, the finished product needs to be filtered at the discharge stage, but existing equipment lacks a dynamic anti-clogging design, and the filter screen is easily clogged by impurities, reducing discharge efficiency.
[0003] A search revealed Chinese Patent Publication No. CN 221471588 U, which discloses a concrete binder reducing agent compounding tank. The tank includes a cylindrical body with an internal stirring mechanism for mixing the binder. A side box is fixedly connected to one side of the cylinder. An anti-clogging mechanism is installed inside the cylinder to prevent clogging of the filter structure. The anti-clogging mechanism includes a motor fixedly connected to the inner wall of the side box, with a rotating shaft fixedly connected to the motor's output end. In this technical solution, the stirring mechanism relies solely on the rotation of a spiral stirring rod, which cannot effectively disrupt the settling flow field of the raw materials. This is especially problematic for high-viscosity materials, easily creating mixing dead zones. Furthermore, static mixing in the tank makes it difficult to avoid component stratification due to differences in specific gravity. Therefore, this paper provides a concrete binder reducing agent compounding tank to solve the aforementioned problems. Utility Model Content
[0004] The purpose of this utility model is to provide a concrete binder compounding tank to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a concrete binder reducing agent compounding tank, comprising: A compound storage mechanism for reducing adhesives, the compound storage mechanism for reducing adhesives is used to provide a container for reaction mixing of reducing adhesives, the compound storage mechanism for reducing adhesives includes a compound tank, and a discharge pipe extending from the inner side of the compound tank to the outer side thereof; A raw material mixing mechanism is provided above the compound storage mechanism for the adhesive reducing agent. The raw material mixing mechanism is used to fully mix the adhesive reducing agent raw materials compounded inside the compounding tank. A supporting shaking mechanism is provided below the compound storage mechanism for the adhesive reducing agent. The supporting shaking mechanism is used to drive the compound tank to rotate in an inclined direction, thereby improving the mixing degree of the adhesive reducing agent raw materials and preventing internal sedimentation.
[0006] As a further embodiment of this utility model: the raw material stirring mechanism includes a sealed top cover, two sets of first side support frames are fixedly connected to the top of the sealed top cover, and a set of connecting rotating arms are rotatably connected to the side of the first side support frames that are close to each other. A first motor is fixedly connected to the outside of one set of first side support frames, and a set of rotating seats is rotatably connected between the two sets of connecting rotating arms. A set of connecting push rods is rotatably connected to the bottom of the rotating seats, and a second motor is fixedly connected to the bottom of the connecting push rods. The rotating shaft of the second motor is fixedly connected to a stirring fan blade in the inner cavity of the compounding tank, and a slotted positioning cylinder is fixedly connected to the bottom of the sealed top cover.
[0007] As a further embodiment of this utility model: the supporting swaying mechanism includes a fixed base, two sets of second side support frames are fixedly connected above the fixed base, a connecting rotating ring is rotatably connected to the inner side of the two sets of second side support frames, a bottom connecting seat is rotatably connected to the inner side of the connecting rotating ring, a third motor is fixedly connected above the fixed base, and an inclined rotating arm is rotatably connected above the third motor.
[0008] As a further improvement of this utility model: the compounding tank is a barrel-shaped design with the opening facing upwards, and a sealing thread is provided on the inner side of the opening at the top of the compounding tank, and a solenoid valve is provided on the outer side of the discharge pipe.
[0009] As a further improvement of this utility model: the rotating shaft of the first motor passes through the first side support frame and is fixedly connected to one of the connecting rotating arms.
[0010] As a further improvement of this utility model, the connecting push rod extends from above the sealing cover into the inside of the compounding tank.
[0011] As a further improvement of this utility model: the inner side of the slotted positioning cylinder is adapted to the second motor, a sliding groove is provided on the inner side of the slotted positioning cylinder, and a limiting slider adapted to the sliding groove is fixedly connected to the outer side of the slotted positioning cylinder, so as to ensure that the second motor can only slide up and down on the inner side of the slotted positioning cylinder.
[0012] As a further embodiment of this utility model: the upper part of the tilting arm is fixedly connected to the bottom of the bottom connecting seat, and the upper part of the bottom connecting seat is fixedly connected to the bottom of the compounding tank.
[0013] Compared with the prior art, the beneficial effects of this utility model are: This invention achieves comprehensive mixing of binder-reducing agent raw materials through the synergistic action of a raw material stirring mechanism and a supporting swaying mechanism. In the raw material stirring mechanism, the stirring blades have a combined motion of rotation and vertical up-and-down movement, which can cover raw materials at different heights in the compounding tank. The supporting swaying mechanism drives the compounding tank to periodically tilt and oscillate around the connecting rotating ring as a fulcrum, which can disrupt the settling tendency of the raw materials. The combination of the two significantly improves the uniformity of raw material mixing, completely solving the problems of insufficient local mixing and bottom sedimentation that are easily caused by single stirring, and ensuring the quality of binder-reducing agent compounding. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the raw material stirring mechanism in this utility model; Figure 3 This is a side sectional view of the present invention; Figure 4 This is a schematic diagram of the supporting swaying mechanism in this utility model; Figure 5 This is a structural schematic diagram of the supporting swaying mechanism from a second perspective in this utility model.
[0015] In the diagram: 1. Compound storage mechanism for adhesive reducing agent; 2. Raw material mixing mechanism; 3. Supporting and shaking mechanism; 11. Compound tank; 12. Discharge pipe; 21. Sealed top cover; 22. First side support frame; 23. Connecting rotating arm; 24. First motor; 25. Rotating seat; 26. Connecting push rod; 27. Second motor; 28. Mixing fan blade; 29. Grooved positioning cylinder; 31. Fixed base; 32. Second side support frame; 33. Connecting rotating ring; 34. Bottom connecting seat; 35. Third motor; 36. Inclined rotating arm. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.
[0018] Reference Figures 1 to 5 In this embodiment of the present invention, a concrete binder reducing agent compounding tank includes: The adhesive reducing agent compounding and storage mechanism 1 is used to provide a container for reaction mixing of adhesive reducing agent compounding. The adhesive reducing agent compounding and storage mechanism 1 includes a compounding tank 11. The inner side of the compounding tank 11 is provided with a discharge pipe 12 that extends to the outside of the tank. The compounding tank 11 is a barrel-shaped design with the opening facing upward. The inner side of the opening at the top of the compounding tank 11 is provided with a sealing thread. A solenoid valve is provided on the outside of the discharge pipe 12. Raw material stirring mechanism 2 is located above the adhesive reducing agent compounding and storage mechanism 1. The raw material stirring mechanism 2 is used to fully mix the adhesive reducing agent raw materials compounded inside the compounding tank 11. The supporting shaking mechanism 3 is located below the compound storage mechanism 1 for reducing adhesives. The supporting shaking mechanism 3 is used to drive the compound tank 11 to rotate in an inclined direction, thereby improving the mixing degree of the raw materials of reducing adhesives and preventing internal sedimentation.
[0019] Using the above scheme: the compound storage mechanism 1 for reducing adhesives provides a sealed container space through the compound tank 11 for holding and reacting the raw materials of the reducing adhesives, and the discharge pipe 12 is used to discharge the finished product after the reaction is completed. The opening and closing of the discharge pipe is controlled by the solenoid valve on the outside.
[0020] The raw material mixing mechanism 2 includes a sealing cover 21. Two sets of first side support frames 22 are fixedly connected to the top of the sealing cover 21. A set of connecting rotating arms 23 are rotatably connected to the sides of the first side support frames 22 that are close to each other. A first motor 24 is fixedly connected to the outer side of one set of first side support frames 22. The rotating shaft of the first motor 24 passes through the first side support frame 22 and is fixedly connected to one set of connecting rotating arms 23. A rotating seat 25 is rotatably connected between the two sets of connecting rotating arms 23. A set of connecting push rods 26 is rotatably connected below the rotating seat 25. A second motor 27 is fixedly connected to the bottom of the 6. A connecting push rod 26 passes through from the top of the sealing cover 21 to the inside of the compounding tank 11. The rotating shaft of the second motor 27 is fixedly connected to the stirring fan blade 28 in the inner cavity of the compounding tank 11. A slotted positioning cylinder 29 is fixedly connected to the bottom of the sealing cover 21. The inner side of the slotted positioning cylinder 29 is adapted to the second motor 27. A sliding groove is opened on the inner side of the slotted positioning cylinder 29. A limiting slider adapted to the sliding groove is fixedly connected to the outer side of the slotted positioning cylinder 29 to ensure that the second motor 27 can only slide up and down inside the slotted positioning cylinder 29.
[0021] The above scheme is adopted: the raw material stirring mechanism 2 drives the connecting rotating arm 23 to swing through the first motor 24, which drives the rotating seat 25 to perform eccentric movement. Through the transmission of the connecting push rod 26, the second motor 27 and the stirring blade 28 move back and forth in the vertical direction in the compounding tank 11. At the same time, the second motor 27 independently drives the stirring blade 28 to rotate, realizing compound stirring. The slotted positioning cylinder 29 cooperates with the limiting slider through the sliding groove to constrain the second motor 27 to slide only up and down, avoiding radial offset. Through the compound movement of the stirring blade 28 rotation and up and down movement, the binder raw material in the compounding tank 11 is stirred in all directions, improving the mixing uniformity.
[0022] The supporting swaying mechanism 3 includes a fixed base 31, two sets of second side support frames 32 are fixedly connected to the top of the fixed base 31, a connecting rotating ring 33 is rotatably connected to the inner side of the two sets of second side support frames 32, a bottom connecting seat 34 is rotatably connected to the inner side of the connecting rotating ring 33, a third motor 35 is fixedly connected to the top of the fixed base 31, an inclined rotating arm 36 is rotatably connected to the top of the third motor 35, the top of the inclined rotating arm 36 is fixedly connected to the bottom of the bottom connecting seat 34, and the top of the bottom connecting seat 34 is fixedly connected to the bottom of the compounding tank 11.
[0023] The above scheme is adopted: the supporting swaying mechanism 3 drives the tilting arm 36 to rotate through the third motor 35, which pushes the bottom connecting seat 34 and the compound tank 11 to periodically tilt and swing with the connecting rotating ring 33 as the fulcrum; this swinging is coordinated with the stirring action of the raw material stirring mechanism 2, which disrupts the settling trend of the raw materials in the compound tank 11 and improves the mixing uniformity.
[0024] The working principle of this utility model is as follows: First, when compounding concrete binder, put all the required raw materials into the compounding tank 11. Then, through the sealing thread on the inner side of the opening at the top of the compounding tank 11, seal the sealing cover 21 to the compounding tank 11 to form a closed reaction mixing space, providing a stable container environment for the compounding of binder raw materials. Subsequently, the starting device begins the raw material mixing process. In the raw material stirring mechanism 2, the first motor 24 starts, and its rotating shaft drives the connecting rotating arm 23 to swing. The two sets of connecting rotating arms 23 drive the connecting push rod 26 to move up and down through the rotating seat 25, thereby causing the second motor 27 to slide stably in the vertical direction along the sliding groove (in conjunction with the limiting slider) in the slotted positioning cylinder 29. At the same time, the second motor 27 starts, driving the stirring fan blade 28 to rotate in the compounding tank 11. Through the combined motion of the rotation and up and down movement of the stirring fan blade 28, the raw materials are stirred in all directions. At the same time, the third motor 35 supporting the swaying mechanism 3 starts, driving the tilting arm 36 to rotate, pushing the bottom connecting seat 34 and the compound tank 11 to periodically tilt and swing with the connecting rotating ring 33 as the fulcrum. This swinging and stirring action work together to effectively destroy the settling trend of the raw materials and greatly improve the mixing uniformity. Finally, after the raw materials of the adhesive reducing agent have been fully compounded in the compounding tank 11, the operation of the raw material stirring mechanism 2 and the supporting shaking mechanism 3 is stopped, the solenoid valve on the outside of the discharge pipe 12 is opened, and the compounded adhesive reducing agent is discharged through the discharge pipe 12, completing the entire compounding process.
[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A concrete binder compounding tank, characterized in that, include: A compound storage mechanism (1) for reducing adhesives is used to provide a container for reaction mixing of reducing adhesives. The compound storage mechanism (1) includes a compound tank (11) with a discharge pipe (12) extending through to the outside of the compound tank (11). A raw material stirring mechanism (2) is located above the compound storage mechanism (1) for mixing the compound raw materials of the compound tank (11) thoroughly. The raw material stirring mechanism (2) includes a sealing cover (21), and two sets of first side support frames (22) are fixedly connected above the sealing cover (21). A set of connecting rotating arms (23) are rotatably connected to the side of the first side support frames (22) that are close to each other. A first motor (24) is fixedly connected to the outside of the first side support frame (22). A set of rotating seats (25) is rotatably connected between the two sets of connecting rotating arms (23). A set of connecting push rods (26) is rotatably connected below the rotating seats (25). A second motor (27) is fixedly connected below the connecting push rods (26). The rotating shaft of the second motor (27) is fixedly connected to the stirring fan blades (28) in the inner cavity of the compound tank (11). A slotted positioning cylinder (29) is fixedly connected below the sealing cover (21). A supporting shaking mechanism (3) is provided below the compound storage mechanism (1) for reducing adhesives. The supporting shaking mechanism (3) is used to drive the compound tank (11) to rotate in an inclined direction to improve the mixing degree of the raw materials of reducing adhesives and prevent internal sedimentation. The supporting shaking mechanism (3) includes a fixed base (31). Two sets of second side support frames (32) are fixedly connected above the fixed base (31). A connecting rotating ring (33) is rotatably connected to the inner side of the two sets of second side support frames (32). A bottom connecting seat (34) is rotatably connected to the inner side of the connecting rotating ring (33). A third motor (35) is fixedly connected above the fixed base (31). An inclined rotating arm (36) is rotatably connected above the third motor (35).
2. The concrete binder reducing agent compounding tank according to claim 1, characterized in that, The compounding tank (11) is a barrel-shaped design with the opening facing upwards, and a sealing thread is provided on the inner side of the opening at the top of the compounding tank (11), and a solenoid valve is provided on the outer side of the discharge pipe (12).
3. The concrete binder reducing agent compounding tank according to claim 1, characterized in that, The rotating shaft of the first motor (24) passes through the first side support frame (22) and is fixedly connected to one of the connecting rotating arms (23).
4. The concrete binder reducing agent compounding tank according to claim 1, characterized in that, The connecting push rod (26) extends from above the sealing cover (21) to the inside of the compounding tank (11).
5. A concrete binder compounding tank according to claim 1, characterized in that, The inner side of the slotted positioning cylinder (29) is adapted to the second motor (27). A sliding groove is provided on the inner side of the slotted positioning cylinder (29). A limiting slider adapted to the sliding groove is fixedly connected to the outer side of the slotted positioning cylinder (29) to ensure that the second motor (27) can only slide up and down on the inner side of the slotted positioning cylinder (29).
6. The concrete binder reducing agent compounding tank according to claim 1, characterized in that, The upper part of the tilting arm (36) is fixedly connected to the bottom of the bottom connecting seat (34), and the upper part of the bottom connecting seat (34) is fixedly connected to the bottom of the compound tank (11).
Citation Information
Patent Citations
Concrete glue reducing agent compounding pool
CN221471588U