Textile oil agent proportioning stirring device

Abstract

The application relates to the technical field of textile oil agents, and particularly discloses a textile oil agent proportioning and stirring device, which comprises a stirring tank, a mixing mechanism is fixedly connected to the upper surface of the stirring tank, a machine box is fixedly connected to the left end of the stirring tank, a feeding assembly is arranged on the right side of the stirring tank, a negative pressure pipe is fixedly connected to the upper surface of the stirring tank, one end of the negative pressure pipe penetrates through the machine box and is fixedly connected with a negative pressure pump, and a stirring mechanism is arranged in the stirring tank. The pre-mixing system combining the feeding assembly and the mixing mechanism is innovatively arranged, different raw materials can be respectively measured through the multiple feeding hoppers with scale lines, and the feeding is controlled by electromagnetic valves; after the raw materials enter a mixing shell through the connecting pipe and the feeding pipe, the mixing impeller driven by the first motor is used for preliminary mixing and shearing, so that the problem of one-by-one feeding and too long homogenization time caused by the concentration of raw materials in the background technology is fundamentally solved.

Description

Technical Field

[0001] This application relates to the field of textile oiling agents, and more particularly to a textile oiling agent mixing and proportioning device. Background Technology

[0002] Textile oiling agents are indispensable chemical auxiliaries in textile processing. They are widely used in spinning, stretching, yarn spinning, weaving and other processes. Their main function is to adjust the frictional properties of fibers, prevent or eliminate static electricity accumulation, and give fibers the necessary bundle properties, smoothness and softness, thereby ensuring the smooth progress of textile production and improving the quality of the final product. Before using textile oiling agents, it is usually necessary to accurately proportion and mix the oiling agent mother liquor with water or other auxiliaries according to the specific fiber type and production process requirements.

[0003] According to Chinese Patent No. CN214863209U, a rapid mixing and stirring device for textile oils includes a base, a support plate fixedly installed on the top of the base, an electric lifting sleeve fixedly installed on the top of the support plate, an electric lifting rod fixedly installed on the top of the electric lifting sleeve, a fixing hole on the front of the electric lifting sleeve, and a pin fixedly installed on the outer wall of the electric lifting sleeve. In the above patent solution, the height of the stirring device is adjusted by the electric lifting device, which facilitates manual feeding. However, during the feeding process, multiple raw materials need to be fed one by one. After feeding, the raw materials are too concentrated, resulting in a long time for the oil system to be fully homogenized and low stirring efficiency. Therefore, we propose a textile oil proportioning and stirring device to solve the above problems. Utility Model Content

[0004] This application provides a textile oil mixing and stirring device that enables the raw materials to be pre-emulsified and dispersed before entering the main mixing tank, greatly shortening the final homogenization time in the main tank and improving the overall stirring efficiency and mixing uniformity.

[0005] This application provides a textile oil mixing and proportioning device, including a mixing tank. A mixing mechanism is fixedly connected to the upper surface of the mixing tank. A machine box is fixedly connected to the left end of the mixing tank. A feeding component is provided on the right side of the mixing tank. A negative pressure pipe is fixedly connected to the upper surface of the mixing tank. One end of the negative pressure pipe passes through the machine box and is fixedly connected to a negative pressure pump. A mixing mechanism is installed inside the mixing tank. The feeding component includes a support base. Multiple feeding hoppers are installed on the upper surface of the support base. Multiple solenoid valves are provided inside the support base. The bottom end of each feeding hopper passes through the support base and is connected to the top end of the solenoid valve. The bottom end of each solenoid valve is fixedly connected to a connecting pipe. A scale line is provided on the outer surface of each feeding hopper.

[0006] Furthermore, the mixing mechanism includes a mixing shell fixedly connected to the upper surface of the mixing tank. A first motor is installed on the upper surface of the mixing shell. A mixing impeller is rotatably connected inside the mixing shell via a bearing. The output end of the first motor is connected to the top end of the mixing impeller. A feeding pipe is fixedly connected to the outer surface of the mixing shell. The bottom end of the feeding pipe passes through a support base and is connected to a connecting pipe.

[0007] Furthermore, the stirring mechanism includes a second motor installed on the left side of the stirring tank and a stirring shaft rotatably installed inside the stirring tank, with a stirring frame installed on the outer surface of the stirring shaft.

[0008] Furthermore, the outer surface of the mixing tank is provided with an observation window, and the bottom surface of the mixing tank is fixedly connected to a discharge valve.

[0009] Furthermore, a door is hinged to the left side of the chassis, and a handle is fixedly connected to the left side of the door. Heat dissipation holes are provided on the outer surface of the chassis and the outer surface of the support base.

[0010] Furthermore, both the second motor and the negative pressure pump are located inside the chassis, and a controller is installed on the outer surface of the chassis.

[0011] Furthermore, a support plate is fixedly connected to the bottom surface of the mixing tank, and the right side of the support plate is connected to the left side of the support base.

[0012] Compared with the prior art, the beneficial effects of this utility model are: The technical solution provided in this application has at least the following technical effects or advantages: This invention innovatively sets up a premixing system that combines a feeding component with a mixing mechanism. Different raw materials can be measured separately through multiple feeding hoppers with scale lines, and the feeding is controlled by a solenoid valve. After the raw materials enter the mixing shell through the connecting pipe and the feeding pipe, the mixing impeller driven by the first motor performs preliminary mixing and shearing. This design fundamentally solves the problem of "feeding one by one and the raw materials being too concentrated, resulting in excessively long homogenization time" in the background technology. It enables the raw materials to be preliminarily emulsified and dispersed before entering the main mixing tank, which greatly shortens the final homogenization time in the main tank and improves the overall mixing efficiency and mixing uniformity.

[0013] This invention uses a controller to centrally control the opening and closing of each solenoid valve and the opening time, so as to realize automatic, sequential or synchronous feeding according to the preset formula. It uses a negative pressure pump and negative pressure pipe in conjunction with the feeding assembly to feed the mixing tank. The second motor drives the mixing shaft and mixing frame to perform strong mixing, thereby improving the mixing efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a bottom view of the feeding assembly in this application; Figure 3 This is a schematic diagram of the cross-sectional structure of the mixing tank in this application; Figure 4 This is a schematic diagram of the cross-sectional structure of the hybrid mechanism in this application; In the diagram: 1. Mixing tank; 2. Feeding assembly; 201. Support base; 202. Solenoid valve; 203. Connecting pipe; 204. Feeding hopper; 205. Scale line; 3. Support plate; 4. Discharge valve; 5. Mixing mechanism; 501. Mixing shell; 502. First motor; 503. Mixing impeller; 504. Feeding pipe; 6. Negative pressure pipe; 7. Observation window; 8. Casing; 9. Mixing mechanism; 901. Second motor; 902. Mixing shaft; 903. Mixing frame; 10. Handle; 11. Box door; 12. Controller; 13. Heat dissipation hole; 14. Negative pressure pump. Detailed Implementation

[0015] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods. Example

[0016] Please see Figure 1-4 In this utility model, a textile oil mixing device includes a mixing tank 1. A mixing mechanism 5 is fixedly connected to the upper surface of the mixing tank 1. A machine box 8 is fixedly connected to the left end of the mixing tank 1. A feeding component 2 is provided on the right side of the mixing tank 1. A negative pressure pipe 6 is fixedly connected to the upper surface of the mixing tank 1. One end of the negative pressure pipe 6 passes through the machine box 8 and is fixedly connected to a negative pressure pump 14. A mixing mechanism 9 is installed inside the mixing tank 1. The premixing system, which combines the feeding component 2 and the mixing mechanism 5, can measure different raw materials through multiple feeding hoppers 204 with scale lines 205. The feeding is controlled by a solenoid valve 202. After the raw materials enter the mixing shell 501 through the connecting pipe 203 and the feeding pipe 504, the mixing impeller 503 driven by the first motor 502 performs preliminary mixing and shearing, so that the raw materials are preliminarily emulsified and dispersed before entering the main mixing tank 1, which greatly shortens the final homogenization time in the main tank and improves the overall mixing efficiency and mixing uniformity. Example

[0017] The feeding assembly 2 includes a support base 201, on the upper surface of which multiple feeding hoppers 204 are mounted. Multiple solenoid valves 202 are installed inside the support base 201. The bottom end of each feeding hopper 204 passes through the support base 201 and is connected to the top end of each solenoid valve 202. A connecting pipe 203 is fixedly connected to the bottom end of each solenoid valve 202. Each feeding hopper 204 has graduation lines 205 on its outer surface. The required oil concentrate, water, and other additives are accurately measured through the graduation lines 205 on the outer surfaces of the multiple feeding hoppers 204. Different raw materials, through the program set by the controller 12, open the corresponding solenoid valves 202 inside the support base 201 in sequence or simultaneously. Under the action of gravity, the raw materials flow out through the solenoid valves 202 and are collected through the common connecting pipe 203. At the same time or slightly before the solenoid valves 202 are opened, the negative pressure pump 14 in the machine box 8 draws a vacuum inside the mixing tank 1 and the mixing mechanism 5 connected to it through the negative pressure pipe 6 to form a negative pressure environment. Under the action of negative pressure, the raw materials collected from the connecting pipe 203 are automatically sucked into the feeding pipe 504 and enter the mixing shell 501.

[0018] The stirring mechanism 9 includes a second motor 901 installed on the left side of the mixing tank 1 and a stirring shaft 902 rotatably installed inside the mixing tank 1. A stirring frame 903 is installed on the outer surface of the stirring shaft 902. An observation window 7 is provided on the outer surface of the mixing tank 1. A discharge valve 4 is fixedly connected to the bottom surface of the mixing tank 1. Inside the main mixing tank 1, the second motor 901 drives the stirring shaft 902 and the stirring frame 903 to perform strong stirring. Combined with the negative pressure pump 14 drawing a vacuum in the tank through the negative pressure pipe 6, the air bubbles generated during the stirring process can be effectively removed, preventing the air bubbles from affecting the stability of the oil and the subsequent application effect. The observation window 7 facilitates real-time monitoring of the mixing situation in the tank, and the discharge valve 4 facilitates the discharge of the finished product.

[0019] A door 11 is hinged to the left side of the casing 8, and a handle 10 is fixedly connected to the left side of the door 11. Heat dissipation holes 13 are provided on the outer surface of the casing 8 and the outer surface of the support base 201. The second motor 901 and the negative pressure pump 14 are located inside the casing 8. A controller 12 is installed on the outer surface of the casing 8. A support plate 3 is fixedly connected to the bottom of the mixing tank 1. The right side of the support plate 3 is connected to the left side of the support base 201. The controller 12 can centrally control the opening and closing of each solenoid valve 202 and the opening time, so as to realize automatic, sequential or synchronous feeding according to the preset formula, avoiding weighing errors and inconsistencies in operation that may be caused by manual feeding. The heat dissipation holes 13 on the casing 8 and the support base 201 ensure the heat dissipation of components such as motors, and the support plate 3 ensures the stability of the overall structure. These designs make the equipment easy to operate and maintain, and meet the requirements of modern chemical production.

[0020] The working principle of this application is: According to the formula, the operator accurately measures the required raw materials such as oil mother liquor, water, and other additives through the graduation lines 205 on the outer surface of multiple feeding hoppers 204. The controller 12 sets a program to sequentially or simultaneously open the corresponding solenoid valves 202 inside the support base 201. Under gravity, the raw materials flow out through the solenoid valves 202 and are collected through a common connecting pipe 203. Simultaneously or slightly before the opening of the solenoid valves 202, the negative pressure pump 14 inside the machine housing 8 creates a vacuum inside the mixing tank 1 and the connected mixing mechanism 5 through the negative pressure pipe 6, forming a negative pressure environment. Under this negative pressure, the raw materials collected from the connecting pipe 203 are automatically sucked into the feeding pipe 504 and enter the mixing shell 501. Inside the mixing shell 501, the first motor 502 drives the mixing impeller 503 to rotate at high speed, discharging the various raw materials flowing in. The materials undergo instantaneous shearing, impact, and preliminary emulsification mixing. This premixing step effectively breaks the concentrated state of the raw materials, ensuring that they are initially homogenized before entering the main tank. The premixed material enters the mixing tank 1 from the bottom of the mixing shell 501. The stirring mechanism 9 is activated, and the second motor 901 drives the stirring shaft 902 and the stirring frame 903 to powerfully and thoroughly stir the material in the tank. Throughout the stirring process or in the later stages of stirring, the negative pressure pump 14 continuously operates to maintain a certain negative pressure in the tank. This effectively removes air bubbles trapped in the oil during the stirring process, preventing air bubbles from affecting the stability and application performance of the final product. Operators can monitor the mixing and liquid level in the tank through the observation window 7. The textile oil product that is uniformly mixed and defoamed is discharged through the discharge valve 4 at the bottom of the mixing tank 1 and enters the next process or packaging.

[0021] The above description is merely a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present application, based on the technical solution and concept of the present application, should be covered within the scope of protection of the present application.

Claims

1. A textile oiling agent mixing and proportioning device, characterized in that: The equipment includes a mixing tank (1), a mixing mechanism (5) is fixedly connected to the upper surface of the mixing tank (1), a machine box (8) is fixedly connected to the left end of the mixing tank (1), a feeding assembly (2) is provided on the right side of the mixing tank (1), a negative pressure pipe (6) is fixedly connected to the upper surface of the mixing tank (1), one end of the negative pressure pipe (6) passes through the machine box (8) and is fixedly connected to a negative pressure pump (14), and a mixing mechanism (9) is installed inside the mixing tank (1). The feeding assembly (2) includes a support base (201), and a plurality of feeding hoppers (204) are installed on the upper surface of the support base (201). A plurality of solenoid valves (202) are provided inside the support base (201). The bottom end of each feeding hopper (204) passes through the support base (201) and is connected to the top end of the solenoid valve (202). The bottom end of each solenoid valve (202) is fixedly connected to a connecting pipe (203). The outer surface of each feeding hopper (204) is provided with scale lines (205).

2. The textile oil mixing and stirring device according to claim 1, characterized in that: The mixing mechanism (5) includes a mixing shell (501) fixedly connected to the upper surface of the mixing tank (1). A first motor (502) is installed on the upper surface of the mixing shell (501). A mixing impeller (503) is rotatably connected inside the mixing shell (501) through a bearing. The output end of the first motor (502) is connected to the top end of the mixing impeller (503). A feeding pipe (504) is fixedly connected to the outer surface of the mixing shell (501). The bottom end of the feeding pipe (504) passes through the support base (201) and is connected to the connecting pipe (203).

3. The textile oil mixing and stirring device according to claim 1, characterized in that: The stirring mechanism (9) includes a second motor (901) installed on the left side of the stirring tank (1) and a stirring shaft (902) rotatably installed inside the stirring tank (1). A stirring frame (903) is installed on the outer surface of the stirring shaft (902).

4. The textile oiling agent proportioning and stirring device according to claim 1, characterized in that: The outer surface of the mixing tank (1) is provided with an observation window (7), and the bottom surface of the mixing tank (1) is fixedly connected to a discharge valve (4).

5. The textile oil mixing and stirring device according to claim 1, characterized in that: The left side of the chassis (8) is hinged with a door (11), and the left side of the door (11) is fixedly connected with a handle (10). The outer surface of the chassis (8) and the outer surface of the support base (201) are provided with heat dissipation holes (13).

6. The textile oiling agent proportioning and stirring device according to claim 3, characterized in that: The second motor (901) and the negative pressure pump (14) are both located inside the housing (8), and the controller (12) is installed on the outer surface of the housing (8).

7. The textile oil mixing and stirring device according to claim 1, characterized in that: The bottom surface of the mixing tank (1) is fixedly connected to a support plate (3), and the right side of the support plate (3) is connected to the left side of the support base (201).

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