Integrated bio-organic fertilizer production line

Abstract

The utility model relates to organic fertilizer production technical field discloses an integrated biological organic fertilizer production line, including support, preliminary crushing integrated box, driving device and transmission, the support top connects the preliminary crushing integrated box, the support side wall connects the driving device, the driving end of driving device connects transmission one end, transmission other end connects the preliminary crushing integrated box, the preliminary crushing integrated box bottom surface is equipped with the discharge gate, the preliminary crushing integrated box discharge gate is equipped with fertilizer moisturizing device just below, the bottom surface of fertilizer moisturizing device is connected with the support bottom surface slidingly. The utility model discloses a fertilizer moisturizing device through setting upper curved pipeline and lower curved pipeline, has increased the flowing path of liquid in the device, makes organic fertilizer moisturizing, and can complete moisturizing without additional mixing equipment, improves the effect of moisturizing and can also reduce the power consumption.

Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer production technology, specifically an integrated bio-organic fertilizer production line. Background Technology

[0002] Organic fertilizer is made from animal and plant waste (such as livestock and poultry manure, straw, kitchen waste, etc.) and transformed into fertilizer rich in organic matter and nutrients such as nitrogen, phosphorus, and potassium through biological fermentation technology.

[0003] Organic fertilizers made from materials such as straw and sawdust have high porosity, strong water absorption but poor water retention, and moisture easily escapes through the pores. Prolonged storage of organic fertilizers can indeed lead to moisture loss, a phenomenon that directly affects its fertilizer efficiency, physical properties, and overall effectiveness.

[0004] To address the aforementioned issues, we propose an integrated bio-organic fertilizer production line. Utility Model Content

[0005] The purpose of this invention is to provide an integrated bio-organic fertilizer production line to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated bio-organic fertilizer production line, comprising a support frame, a preliminary crushing integrated box, a drive device, and a transmission device; the top of the support frame is connected to the preliminary crushing integrated box; the side wall of the support frame is connected to the drive device; the drive end of the drive device is connected to one end of the transmission device; the other end of the transmission device is connected to the preliminary crushing integrated box. The bottom surface of the primary crushing integrated box is provided with a feeding port; a fertilizer moisturizing device is provided directly below the feeding port of the primary crushing integrated box; the bottom surface of the fertilizer moisturizing device is slidably connected to the bottom surface of the support.

[0007] Preferably, the fertilizer moisture retention device includes an upper box integrated structure and a lower box integrated structure; the upper box integrated structure is detachably connected to the top surface of the lower box integrated structure; and the top surface of the upper box integrated structure has a feeding opening.

[0008] Preferably, the upper box integrated structure includes an upper box, an upper water inlet, an upper curved pipe, and an upper mixing chamber; the upper water inlet is provided on the bottom surface of the upper box; a feeding opening is provided on the top surface of the upper box; the upper curved pipe and the upper mixing chamber are provided inside the upper box; one end of the upper curved pipe is connected to the upper water inlet; the other end of the upper curved pipe is connected to the upper mixing chamber; the feeding opening of the upper box is connected to the upper mixing chamber.

[0009] Preferably, the lower housing integrated structure includes a lower housing, a lower water inlet, a lower curved pipe, a drain outlet, and a lower mixing chamber; the lower water inlet is provided on the top surface of the lower housing; the lower curved pipe and the lower mixing chamber are provided inside the lower housing; one end of the lower curved pipe is connected to the lower water inlet; the other end of the lower curved pipe is connected to the lower mixing chamber; and the drain outlet is connected to the lower mixing chamber.

[0010] Preferably, the upper housing integrated structure and the lower housing integrated structure are fastened together; the upper water inlet and the lower water inlet form a total water inlet; the upper curved pipe and the lower curved pipe form a total curved pipe; and the upper mixing chamber and the lower mixing chamber form a total mixing chamber.

[0011] Preferably, the upper housing integrated structure is connected to the lower housing integrated structure via a fastening device; the fastening device includes a buckle and a locking element; the buckle is disposed on the side wall of the upper housing integrated structure; the locking element is disposed on the side wall of the lower housing integrated structure.

[0012] Preferably, the preliminary crushing integrated box includes an upper cover, a lower box, and a crushing blade; the lower box is disposed on the top surface of the support; the bottom surface of the upper cover is detachably connected to the top surface of the lower box; the inner cavity sidewall of the lower box is rotatably connected to the crushing blade; the crushing blade is connected to the drive end of the transmission device.

[0013] Preferably, the transmission device includes a drive wheel and a transmission wheel; the drive wheel is connected to the transmission wheel via a belt; the drive wheel is connected to the drive device via a spline; and the transmission wheel is connected to the crusher via a spline.

[0014] Compared with the prior art, the beneficial effects of this utility model are: Functional integration: This utility model integrates the functions of organic fertilizer moisture retention and organic fertilizer crushing into one unit, reducing the number of equipment used, lowering production costs, and improving production efficiency.

[0015] Excellent solid-liquid mixing effect: The fertilizer moisturizing device increases the flow path of the liquid in the device by setting up upper and lower curved pipes, so that the liquid and solid materials can be fully mixed. Moisturizing can be completed without the need for external stirring equipment, which improves the moisturizing effect of organic fertilizer and reduces power consumption.

[0016] Easy to maintain and clean: The upper and lower integrated structures are detachably connected, making it convenient for staff to collect the moistened organic fertilizer; the upper cover and lower box are also detachably connected, which also facilitates the inspection and replacement of the crushing blade. Attached Figure Description

[0017] Figure 1This is a schematic front view of the structure of this utility model; Figure 2 This is a front view schematic diagram of the structure of this utility model without the top cover; Figure 3 This is a schematic diagram of the integrated upper box structure of this utility model; Figure 4 This is a schematic diagram of the integrated structure of the lower housing in this utility model; Figure 5 This is a front cross-sectional view of the fertilizer moisturizing device in this utility model.

[0018] In the diagram: 1 - bracket; 2-Preliminary crushing integrated box, 21-Upper cover, 22-Lower box, 23-Crushing blade; 3-Drive device; 4-Transmission device, 41-Drive wheel, 42-Transmission wheel; 5-Fertilizer moisture retention device, 51-Upper box integrated structure, 511-Upper box, 512-Upper water inlet, 513-Upper curved pipe, 514-Upper mixing chamber, 52-Lower box integrated structure, 521-Lower box, 522-Lower water inlet, 523-Lower curved pipe, 524-Drain outlet, 525-Lower mixing chamber; 6-Snap-fit ​​device, 61-Snap-fit, 62-Clip-fitting component. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 This utility model provides a technical solution: an integrated bio-organic fertilizer production line, including a support 1, a primary crushing integrated box 2, a drive device 3 and a transmission device 4. The top of the support 1 is connected to the primary crushing integrated box 2, the side wall of the support 1 is connected to the drive device 3, the drive end of the drive device 3 is connected to one end of the transmission device 4, and the other end of the transmission device 4 is connected to the primary crushing integrated box 2.

[0021] The bottom surface of the primary crushing integrated box 2 is provided with a feeding port, and a fertilizer moisturizing device 5 is provided directly below the feeding port of the primary crushing integrated box 2. The bottom surface of the fertilizer moisturizing device 5 is slidably connected to the bottom surface of the support 1.

[0022] In existing organic fertilizer processing structures, most methods simply involve crushing and mixing various organic fertilizers, then adding water to the dried fertilizer before use. However, this invention goes beyond simply adding a water-passing device. Instead, it designs a fertilizer moisturizing device 5 that does not require additional electricity to achieve the moisturizing effect, thus reducing energy consumption.

[0023] Furthermore, the fertilizer moisture retention device 5 includes an upper box integrated structure 51 and a lower box integrated structure 52. The upper box integrated structure 51 is detachably connected to the top surface of the lower box integrated structure 52, and the top surface of the upper box integrated structure 51 is provided with a feeding opening.

[0024] The upper housing integrated structure 51 includes an upper housing 511, an upper water inlet 512, an upper curved pipe 513, and an upper mixing chamber 514. The upper housing 511 has the upper water inlet 512 on its bottom surface and a feeding opening on its top surface. The upper housing 511 contains the upper curved pipe 513 and the upper mixing chamber 514. One end of the upper curved pipe 513 is connected to the upper water inlet 512, and the other end of the upper curved pipe 513 is connected to the upper mixing chamber 514. The feeding opening of the upper housing 511 is connected to the upper mixing chamber 514.

[0025] The upper housing 511, serving as the load-bearing base of the entire integrated structure, is made of high-strength engineering plastic or stainless steel. The interior of the housing is divided into independent functional areas by partitions, and the outer wall is reinforced with ribs to improve compressive strength. The top surface of the upper housing 511 has a feed opening with a top diameter of Φ80mm and a trapezoidal cross-section; the edges of the feed opening are chamfered to prevent the accumulation of organic fertilizer.

[0026] The inner wall of the upper curved pipe 513 is electropolished to a roughness Ra≤0.4μm to reduce fluid resistance. The upper curved pipe 513 forms a spiral water flow path, effectively enhancing fluid kinetic energy.

[0027] The lower housing integrated structure 52 includes a lower housing 521, a lower water inlet 522, a lower curved pipe 523, a drain outlet 524, and a lower mixing chamber 525. The lower water inlet 522 is provided on the top surface of the lower housing 521. The lower curved pipe 523 and the lower mixing chamber 525 are provided inside the lower housing 521. One end of the lower curved pipe 523 is connected to the lower water inlet 522, and the other end of the lower curved pipe 523 is connected to the lower mixing chamber 525. The drain outlet 524 is connected to the lower mixing chamber 525.

[0028] The lower mixing chamber 525 has multiple elongated holes on its side wall. The size of the elongated holes should not be too large, with a width of about 10mm. The elongated holes are used to drain excess water, which is then discharged out of the device through the drain outlet 524.

[0029] The upper box integrated structure 51 and the lower box integrated structure 52 are fastened together, the upper water inlet 512 and the lower water inlet 522 form a total water inlet, the upper curved pipe 513 and the lower curved pipe 523 form a total curved pipe, and the upper mixing chamber 514 and the lower mixing chamber 525 form a total mixing chamber.

[0030] The main curved pipe has a height difference, with the height of the main curved pipe near the main water inlet being higher than that near the main mixing chamber. This design can use the height difference to keep the organic fertilizer moist by the water flow, thereby reducing power consumption to a certain extent.

[0031] The main inlet features a quick-connect design with an embedded filter (200 mesh) that effectively intercepts solid particles larger than 0.075mm in diameter. The main inlet connects to the bottom of the water supply device via an O-ring for IP65 waterproofing. A flow control valve can also be installed externally to the main inlet, allowing for continuous adjustment of the water flow rate within the range of 0.5L / min to 5L / min by rotating the valve core.

[0032] The upper housing integrated structure 51 is connected to the lower housing integrated structure 52 via a fastening device 6. The fastening device 6 includes a buckle 61 and a locking element 62. The buckle 61 is disposed on the side wall of the upper housing integrated structure 51, and the locking element 62 is disposed on the side wall of the lower housing integrated structure 52.

[0033] It should be noted that the upper housing integrated structure 51 and the lower housing integrated structure 52 can be connected entirely by the fastening device 6. Alternatively, they can be connected by the fastening device 6 on one side and by a hinge on the other end.

[0034] The preliminary crushing integrated box 2 includes an upper cover 21, a lower box 22, and a crushing blade 23. The lower box 22 is disposed on the top surface of the support 1. The bottom surface of the upper cover 21 is detachably connected to the top surface of the lower box 22. The crushing blade 23 is rotatably connected to the inner cavity side wall of the lower box 22. The crushing blade 23 is connected to the drive end of the transmission device 4. A hopper is provided on the top surface of the upper cover 21 for feeding materials.

[0035] The transmission device 4 includes a drive wheel 41 and a transmission wheel 42; the drive wheel 41 is connected to the transmission wheel 42 via a belt; the drive wheel 41 is connected to the drive device 3 via a spline; the transmission wheel 42 is connected to the crusher 23 via a spline. The transmission device 4 uses belt pulley transmission, and in this invention, the transmission device 4 employs meshing transmission (the belt is a synchronous belt): the synchronous belt has teeth on its inner side, which mesh with the tooth grooves of the drive wheel 41 and the transmission wheel 42, achieving precise transmission without slippage. It has a simple structure, is easy to install and disassemble, and has low cost; the belt's elasticity absorbs impact and protects the equipment; it has overload protection, cutting off power transmission when slipping to avoid damage; the center distance is adjustable to adapt to different installation space requirements; it has low noise and stable operation, making it suitable for noise-sensitive environments.

[0036] Working principle: Preliminary crushing of fertilizer: The drive device 3 is activated, and the drive device 3 drives the crushing blade 23 to rotate through the transmission device 4. The original state of the fertilizer material is placed into the preliminary crushing integrated box 2, and the crushing blade 23 crushes the raw material while simultaneously mixing and stirring the material.

[0037] Moisturizing: The crushed material falls from the discharge port of the primary crushing integrated box 2 into the fertilizer moisturizing device 5. Liquid is injected into the fertilizer moisturizing device 5 through the upper water inlet 512 and the lower water inlet 522. The liquid flows into the upper mixing chamber 514 and the lower mixing chamber 525 through the upper curved pipe 513 and the lower curved pipe 523, moisturizing the crushed fertilizer. The fertilizer is moisturized by the water flow and agitation due to the special design of the main curved pipe.

[0038] Drainage and discharge: After the moisturizing process is completed, open the drain outlet 524 to drain excess water. Then, remove the solid-liquid mixed feed from the fertilizer moisturizing device 5 to complete the moisturizing process of the organic fertilizer.

[0039] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An integrated bio-organic fertilizer production line, characterized in that, It includes a support (1), a preliminary crushing integrated box (2), a drive device (3), and a transmission device (4); the top of the support (1) is connected to the preliminary crushing integrated box (2); the side wall of the support (1) is connected to the drive device (3); the drive end of the drive device (3) is connected to one end of the transmission device (4); the other end of the transmission device (4) is connected to the preliminary crushing integrated box (2). The bottom surface of the primary crushing integrated box (2) is provided with a feeding port; a fertilizer moisturizing device (5) is provided directly below the feeding port of the primary crushing integrated box (2); the bottom surface of the fertilizer moisturizing device (5) is slidably connected to the bottom surface of the support (1); The fertilizer moisture retention device (5) includes an upper box integrated structure (51) and a lower box integrated structure (52); the upper box integrated structure (51) is detachably connected to the top surface of the lower box integrated structure (52); the top surface of the upper box integrated structure (51) is provided with a feeding opening. The upper housing integrated structure (51) includes an upper housing (511), an upper water inlet (512), an upper curved pipe (513), and an upper mixing chamber (514); the upper housing (511) has the upper water inlet (512) on its bottom surface; the upper housing (511) has a feeding opening on its top surface; the upper housing (511) has the upper curved pipe (513) and the upper mixing chamber (514) inside; one end of the upper curved pipe (513) is connected to the upper water inlet (512); the other end of the upper curved pipe (513) is connected to the upper mixing chamber (514); the feeding opening of the upper housing (511) is connected to the upper mixing chamber (514). The lower housing integrated structure (52) includes a lower housing (521), a lower water inlet (522), a lower curved pipe (523), a drain outlet (524), and a lower mixing chamber (525); the lower housing (521) has the lower water inlet (522) on its top surface; the lower housing (521) has the lower curved pipe (523) and the lower mixing chamber (525) inside; one end of the lower curved pipe (523) is connected to the lower water inlet (522); the other end of the lower curved pipe (523) is connected to the lower mixing chamber (525); the drain outlet (524) is connected to the lower mixing chamber (525).

2. The integrated bio-organic fertilizer production line according to claim 1, characterized in that, The upper box integrated structure (51) and the lower box integrated structure (52) are fastened together; the upper water inlet (512) and the lower water inlet (522) form a total water inlet; the upper curved pipe (513) and the lower curved pipe (523) form a total curved pipe; the upper mixing chamber (514) and the lower mixing chamber (525) form a total mixing chamber.

3. The integrated bio-organic fertilizer production line according to claim 2, characterized in that, The upper housing integrated structure (51) is connected to the lower housing integrated structure (52) by a fastening device (6); the fastening device (6) includes a buckle (61) and a clip (62); the buckle (61) is disposed on the side wall of the upper housing integrated structure (51); the clip (62) is disposed on the side wall of the lower housing integrated structure (52).

4. The integrated bio-organic fertilizer production line according to claim 1, characterized in that, The initial crushing integrated box (2) includes an upper cover (21), a lower box (22), and a crushing blade (23); the lower box (22) is disposed on the top surface of the bracket (1); the bottom surface of the upper cover (21) is detachably connected to the top surface of the lower box (22); the inner cavity side wall of the lower box (22) is rotatably connected to the crushing blade (23); the crushing blade (23) is connected to the drive end of the transmission device (4).

5. An integrated bio-organic fertilizer production line according to claim 4, characterized in that, The transmission device (4) includes a drive wheel (41) and a transmission wheel (42); the drive wheel (41) is connected to the transmission wheel (42) by a belt; the drive wheel (41) is connected to the drive device (3) by a spline; the transmission wheel (42) is connected to the crusher (23) by a spline.

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