Conditioner for feed processing

Abstract

The utility model discloses a conditioner for feed processing relates to the field of feed processing, including the fixed seat of the fixed modulation cylinder with its outside fixed modulation cylinder, the stirring assembly of conveying feed is installed in the modulation cylinder, the fixed seat outside has the steam component that carries out the gas supply to the inside of modulation cylinder, after feed raw materials are poured into the modulation cylinder through the feed hopper, start servo motor and start rotation sleeve and the connection sleeve normal rotation, so that the several guide members of the connection sleeve outside are scattered in the high -speed rotation process feed raw materials steam component cooperation stirring assembly steam is evenly injected to the inside of modulation cylinder to the feed raw materials of tumbling and carries out the conditioning treatment of heating, humidification, makes feed raw materials in the sufficient contact of continuous tumbling and steam, gradually absorbs moisture and heat, and the texture becomes soft from dry and hard, and the starch granule starts to swell and partly gelatinizes, effectively eliminates the material accumulation dead angle in the modulation cylinder, ensures that raw materials can fully act with steam.

Description

Technical Field

[0001] This utility model relates to the field of feed processing, and in particular to a conditioner for feed processing. Background Technology

[0002] In the feed processing industry, conditioning equipment with stirring function is commonly used to steam condition raw materials. This type of equipment uses a mixer to tumble the material and uses fixed steam nozzles to inject steam into the cylinder in order to heat and humidify the material and promote starch gelatinization.

[0003] However, existing technologies have obvious shortcomings: on the one hand, traditional stirring structures cannot completely eliminate dead corners of material accumulation inside the cylinder, resulting in some raw materials not being able to fully tumble and effectively contact the steam, affecting the uniformity of conditioning; on the other hand, fixed-position steam injection often causes the steam to diffuse disorderly inside the cylinder, resulting in low utilization rate, and its injection direction lacks coordination with the material movement, failing to form a targeted heat and moisture transfer, ultimately leading to unsatisfactory conditioning effect, insufficient starch gelatinization, and high steam energy consumption. Utility Model Content

[0004] The purpose of this utility model is to provide a conditioner for feed processing in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a conditioner for feed processing, comprising a conditioning cylinder and a fixing seat for fixing the conditioning cylinder on its outer side, a stirring assembly for conveying feed installed inside the conditioning cylinder, and a steam assembly for supplying gas to the inner side of the conditioning cylinder on the outer side of the fixing seat. The stirring assembly includes a rotating sleeve and a connecting sleeve that are coaxially fixedly connected, and a servo motor for driving the rotating sleeve and the connecting sleeve. The rotating sleeve and the connecting sleeve are rotatably installed inside the mixing cylinder, and several guide members for feeding are equidistantly installed on the outside of the connecting sleeve. The steam assembly includes a connecting plate seat fixedly installed on the outside of the modulation cylinder and connected thereto, and a steam generator installed on the fixed base. The output end of the steam generator is connected to the connecting plate seat through several delivery pipes.

[0006] As a further description of the above technical solution: the stirring assembly also includes a feed hopper that is installed through the upper side of the modulation cylinder, and a discharge port that is opened through the lower side of the modulation cylinder in an alternating manner with the feed hopper.

[0007] As a further description of the above technical solution: the guide includes a plurality of sleeves arranged in a ring array and installed through the outside of the connecting sleeve, and each of the plurality of sleeves is equipped with a blade.

[0008] As a further description of the above technical solution: the outer side of the connecting sleeve has a rectangular array of several fixing rods on both sides away from the middle, and a scraper sleeve that is in contact with the inner side of the modulation cylinder is fixedly connected to two fixing rods on the same side.

[0009] As a further description of the above technical solution: the servo motor is fixedly connected to the modulation cylinder through a motor mounting bracket, the output shaft of the servo motor is fixedly connected to the rotating sleeve, and a conveying blade adapted to the inner side of the modulation cylinder is fixedly installed on the outer side of the rotating sleeve.

[0010] As a further description of the above technical solution: the steam assembly also includes an air pipe coaxially fixedly installed inside the connecting sleeve, the air pipe being connected to the connecting plate seat, several sleeves being connected to the air pipe, and several delivery pipes being equipped with pulse solenoid valves.

[0011] As a further description of the above technical solution: pistons are slidably installed on the inner side of each sleeve, and springs are placed on the inner side of each sleeve. The springs are respectively supported between the pistons and the inner side of the sleeves. Guide air grooves are opened through the outer side of each sleeve. The guide air grooves opened on the odd-numbered sleeves have opposite directions to the guide air grooves opened on the even-numbered sleeves.

[0012] As a further description of the above technical solution: a slide rod is coaxially and slidably installed at the center of the inner side of the trachea, and sealing slip rings for sealing the odd and even sleeve air inlets are installed at equal intervals on the outer surface of the slide rod. An electric telescopic rod is fixedly installed at the end of the connecting plate away from the servo motor, and the output shaft of the electric telescopic rod is fixedly connected to the slide rod.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: After the feed ingredients are poured into the conditioning drum through the feed hopper, the servo motor is started to make the rotating sleeve and connecting sleeve rotate forward. In this way, several guide parts on the outside of the connecting sleeve break up the feed ingredients during high-speed rotation. During this process, the guide parts can also push the feed ingredients away from the feed inlet, thus spreading the feed ingredients in the conditioning drum. While the stirring component rotates to break up and spread the feed ingredients, the steam component works with the stirring component to evenly spray steam into the conditioning drum to heat and humidify the tumbling feed ingredients. This allows the feed ingredients to gradually absorb moisture and heat through continuous tumbling and full contact with steam, changing the texture from dry and hard to soft. The starch granules begin to expand and partially gelatinize, effectively eliminating the dead corners of material accumulation in the conditioning drum and ensuring that the raw materials can fully react with the steam. Several guide components are provided with guide air grooves. The guide air grooves on the odd-numbered guide components are in the opposite direction to those on the even-numbered guide components. When the guide component rotates clockwise, the electric telescopic rod pushes the slide rod to block the guide air grooves on the odd-numbered parts with sealing slip rings. At this time, the steam nozzle guide air grooves on the even-numbered stirring blade guide components remain unobstructed. High-temperature steam is injected into the tumbling material through these open nozzles at their directional angles. This, combined with the pushing rhythm of the blades, forms a directional steam flow, further improving the targeted contact between the steam and the material and avoiding energy waste caused by the disorderly diffusion of steam in the cylinder. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the right front side elevation of the entire utility model; Figure 2 This is a schematic diagram of the left frontal elevation of the entire utility model; Figure 3 This is a cross-sectional structural diagram of the entire utility model; Figure 4 This utility model Figure 3 Enlarged view of node A in the middle; Figure 5 This utility model Figure 3 A magnified view of node B in the middle.

[0015] Legend: 1. Fixed base; 2. Mixing cylinder; 3. Stirring assembly; 31. Motor mounting bracket; 311. Discharge port; 312. Feed hopper; 32. Servo motor; 33. Rotating sleeve; 331. Conveying blade; 34. Connecting sleeve; 35. Guide component; 351. Sleeve; 352. Paddle; 353. Piston; 354. Spring; 36. Fixed rod; 37. Scraper sleeve; 38. Guide air groove; 4. Steam assembly; 41. Steam generator; 411. Conveying pipe; 412. Pulse solenoid valve; 42. Connecting disc base; 421. Electric telescopic rod; 43. Air pipe; 44. Slide rod; 45. Sealing slip ring. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figure 1 - Figure 3As shown, the present invention provides a conditioner for feed processing, including a conditioning cylinder 2 and a fixing seat 1 for fixing the conditioning cylinder 2 on its outer side. A stirring assembly 3 for conveying feed is installed inside the conditioning cylinder 2, and a steam assembly 4 for supplying air to the inner side of the conditioning cylinder 2 is located on the outer side of the fixing seat 1.

[0018] In actual use, the mixing component 3 disperses and spreads the feed ingredients inside the conditioning cylinder 2. While the mixing component 3 rotates and disperses the feed ingredients, the steam component 4 works in conjunction with the mixing component 3 to evenly spray steam into the conditioning cylinder 2 to heat and humidify the tumbling feed ingredients. This allows the feed ingredients to gradually absorb moisture and heat through continuous tumbling and full contact with steam, changing their texture from dry and hard to soft, and causing the starch granules to expand and partially gelatinize.

[0019] Specifically, such as Figure 2 As shown, the stirring assembly 3 includes a rotating sleeve 33 and a connecting sleeve 34 that are coaxially fixedly connected, and a servo motor 32 for driving the rotating sleeve 33 and the connecting sleeve 34. The rotating sleeve 33 and the connecting sleeve 34 are rotatably installed inside the mixing cylinder 2, and a number of guide members 35 for feeding are equidistantly installed on the outside of the connecting sleeve 34. Start the servo motor 32, which drives the rotating sleeve 33 and the connecting sleeve 34 to rotate together. When the connecting sleeve 34 rotates, the feed raw materials in the mixing cylinder 2 are stirred through the guide 35, thereby spreading the feed raw materials evenly in the mixing cylinder 2.

[0020] Furthermore, such as Figure 3 and Figure 4 As shown, the guide 35 includes a ring array of several sleeves 351 that are installed through the outside of the connecting sleeve 34. Each of the sleeves 351 is equipped with a blade 352. The outer sides of the connecting sleeve 34 are arranged in a rectangular array of several fixing rods 36 away from the middle. A scraper sleeve 37 that is in contact with the inside of the modulation cylinder 2 is fixedly connected to two fixing rods 36 on the same side. The servo motor 32 is fixedly connected to the modulation cylinder 2 via the motor mounting bracket 31. The output shaft of the servo motor 32 is fixedly connected to the rotating sleeve 33. A conveying blade 331 adapted to the inner side of the modulation cylinder 2 is fixedly installed on the outer side of the rotating sleeve 33. The paddle 352 installed on the sleeve 351 agitates the feed ingredients in the mixing cylinder 2. When the connecting sleeve 34 rotates, the fixing rod 36 sweeps the inside of the mixing cylinder 2 to prevent the feed ingredients from sticking to the inner wall of the mixing cylinder 2 after being moistened by steam and becoming impossible to remove. After the feed ingredients have been gelatinized, the rotating sleeve 33 is reversed by the servo motor 32. When the rotating sleeve 33 is reversed, the material in the mixing cylinder 2 is conveyed outward through the discharge port 311 by the conveying blade 331.

[0021] Specifically, such as Figure 3 and Figure 4 As shown, the steam assembly 4 also includes an air pipe 43 coaxially fixedly installed inside the connecting sleeve 34. The air pipe 43 is connected to the connecting plate seat 42. Several sleeves 351 are connected to the air pipe 43. Several delivery pipes 411 are equipped with pulse solenoid valves 412. Pistons 353 are slidably installed on the inner side of each sleeve 351, and springs 354 are placed on the inner side of each sleeve 351. The springs 354 are respectively supported between the pistons 353 and the inner side of the sleeve 351. Guide grooves 38 are opened through the outer side of each sleeve 351. The guide grooves 38 opened on the odd-numbered sleeves 351 have opposite directions to the guide grooves 38 opened on the even-numbered sleeves 351. A slide rod 44 is slidably mounted coaxially at the inner axis of the trachea 43. Two sealing slip rings 45 are installed at equal intervals on the outer surface of the slide rod 44 to seal the air inlets of the odd and even sleeves 351. An electric telescopic rod 421 is fixedly mounted at the end of the connecting plate base 42 away from the servo motor 32. The output shaft of the electric telescopic rod 421 is fixedly connected to the slide rod 44. Steam generator 41 delivers steam to gas pipe 43 through delivery pipe 411. As steam generator 41 continues to work, the steam pressure inside steam generator 41 increases. The high-pressure steam pushes piston 353 under spring 354 upward, thus releasing the sealing effect of piston 353 on guide gas groove 38 outside sleeve 351. In this way, steam in gas pipe 43 can be ejected outward through guide gas groove 38. When the connecting sleeve 34 drives several blades 352 to rotate forward, the electric telescopic rod 421 is activated to pull the slide rod 44. In this way, the slide rod 44 blocks the air inlet of the even-numbered part of the sleeve 351 through the sealing slip ring 45. Thus, the steam in the air pipe 43 can only be guided and ejected outward through the guide air groove 38 on the odd-numbered part of the sleeve 351. When the connecting sleeve 34 drives several blades 352 to rotate in reverse, the electric telescopic rod 421 is activated to push the slide rod 44. In this way, the slide rod 44 blocks the air inlet of the odd-numbered part of the sleeve 351 through the sealing slip ring 45. Thus, the steam in the air pipe 43 can only be guided and ejected outward through the guide air groove 38 on the even-numbered part of the sleeve 351. In this way, the high-temperature steam is injected into the tumbling material at its directional angle through these open nozzles. Combined with the pushing rhythm of the blades, a directional steam flow is formed, which further improves the targeted contact between the steam and the material.

[0022] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A conditioner for feed processing, comprising a conditioning cylinder (2) and a fixing seat (1) for fixing the conditioning cylinder (2) to its outer side, characterized in that: The mixing cylinder (2) is equipped with a stirring assembly (3) for conveying feed, and the fixed base (1) has a steam assembly (4) for supplying air to the inside of the mixing cylinder (2). The stirring assembly (3) includes a rotating sleeve (33) and a connecting sleeve (34) that are coaxially fixedly connected, and a servo motor (32) for driving the rotating sleeve (33) and the connecting sleeve (34). The rotating sleeve (33) and the connecting sleeve (34) are rotatably installed inside the modulation cylinder (2). Several guide members (35) for feeding are equidistantly installed on the outside of the connecting sleeve (34). The steam assembly (4) includes a connecting plate seat (42) fixedly installed on the outside of the modulation cylinder (2) and connected thereto, and a steam generator (41) installed on the fixed base (1). The output end of the steam generator (41) is connected to the connecting plate seat (42) through several delivery pipes (411).

2. The conditioner for feed processing according to claim 1, characterized in that, The stirring assembly (3) also includes a feed hopper (312) that runs through the upper side of the modulation cylinder (2) and a discharge port (311) that runs through the lower side of the modulation cylinder (2) in an alternating manner with the feed hopper (312).

3. The conditioner for feed processing according to claim 2, characterized in that, The guide (35) includes a plurality of sleeves (351) arranged in a ring array and installed through the outside of the connecting sleeve (34), and each of the sleeves (351) is equipped with a blade (352).

4. The conditioner for feed processing according to claim 3, characterized in that, The connecting sleeve (34) has a rectangular array of several fixing rods (36) on both sides away from the middle. The two fixing rods (36) on the same side are fixedly connected to a scraper sleeve (37) that is in contact with the inner side of the modulation cylinder (2).

5. The conditioner for feed processing according to claim 4, characterized in that, The servo motor (32) is fixedly connected to the modulation cylinder (2) through the motor mounting bracket (31). The output shaft of the servo motor (32) is fixedly connected to the rotating sleeve (33). A conveying blade (331) adapted to the inner side of the modulation cylinder (2) is fixedly installed on the outer side of the rotating sleeve (33).

6. The conditioner for feed processing according to claim 5, characterized in that, The steam assembly (4) also includes an air pipe (43) coaxially fixedly installed inside the connecting sleeve (34). The air pipe (43) is connected to the connecting plate seat (42). Several sleeves (351) are connected to the air pipe (43). Several delivery pipes (411) are equipped with pulse solenoid valves (412).

7. The conditioner for feed processing according to claim 6, characterized in that, Pistons (353) are slidably installed on the inner side of each sleeve (351), and springs (354) are placed on the inner side of each sleeve (351). The springs (354) abut against the pistons (353) and the inner side of the sleeves (351). Guide grooves (38) are opened through the outer side of each sleeve (351). The guide grooves (38) opened on the odd-numbered upper sleeves (351) and the guide grooves (38) opened on the even-numbered upper sleeves (351) have opposite orientations.

8. The conditioner for feed processing according to claim 7, characterized in that, A slide rod (44) is slidably mounted coaxially at the inner axis of the air pipe (43). Two sealing slip rings (45) are installed at equal intervals on the outer surface of the slide rod (44) to seal the air inlets of the odd and even sleeves (351). An electric telescopic rod (421) is fixedly mounted at the end of the connecting plate seat (42) away from the servo motor (32). The output shaft of the electric telescopic rod (421) is fixedly connected to the slide rod (44).

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