Powdered activated carbon granulating device

CN224777952UActive Publication Date: 2026-09-22YANTAI TONGYI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202522159633.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2026-09-22
Estimated Expiration
2035-10-13

AI Technical Summary

Technical Problem

整个过程中需要使用较多的驱动源,这不仅导致生产成本与维修成本的增加,还会提高控制系统的构造难度,不便于实际推广使用

Benefits of technology

[0016]1.本申请中驱动机构带动切割刀转动切割的过程中,滑动框与过滤网会在传动件的辅助下自动往复滑动,从而提高筛分效果,整个过程中不需要使用格外的驱动源,从而在减少生产成本与维护成本的同时降低控制系统的构造难度,更加利于实际推广使用。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of powdered activated carbon granulating device, belong to granulating device technical field, including conveying mechanism and fixed frame, the output end of conveying mechanism is fixedly arranged granulating hole disc and protective frame, granulating hole disc is rotatably arranged cutting knife towards the side of protective frame, and the bottom of protective frame is provided with discharge port;The top of fixed frame reciprocatingly slides sliding frame along horizontal direction, and the bottom of sliding frame is integrally fixedly arranged inclined filter screen;The higher end of filter screen is located below discharge port, and recycling box is placed below the lower end of filter screen;Driving mechanism for acting on cutting knife is equipped on the fixed frame, and driving mechanism acts on sliding frame by transmission part.The process of driving mechanism driving cutting knife to rotate and cut in the application, sliding frame and filter screen will reciprocatingly slide automatically under the assistance of transmission part, and no extra driving source is needed in the whole process, more conducive to practical popularization and use.
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Description

Technical Field

[0001] This utility model belongs to the technical field of granulation equipment, specifically relating to a powdered activated carbon granulation device. Background Technology

[0002] Activated carbon is amorphous carbon that has undergone activation treatment. It is available in powder, granular, or pellet form and has strong adsorption capacity. The activation treatment removes various oils and impurities from the surface of the amorphous carbon, increasing its pore number, surface area, and surface activity, thereby enabling it to adsorb many gases, liquids, or certain solutes in solutions.

[0003] The processing of activated carbon involves turning powdered activated carbon into granules of specific shapes and sizes; this process is called activated carbon granulation. Granulated activated carbon has higher mechanical strength and wear resistance, can withstand greater pressure without easily breaking, which greatly extends its service life and reduces dust generation during use.

[0004] However, existing activated carbon granulation equipment is inconvenient for screening and requires a large number of drive sources, which not only increases production and maintenance costs but also makes the control system more difficult to construct, hindering its practical application. Therefore, there is an urgent need for a powdered activated carbon granulation device.

[0005] A patent with publication number CN217126929U discloses a granulation device for powdered activated carbon. This device includes a drive motor, screw, granulation disc, pneumatic telescopic rod, servo motor, cutter, cam, and sieve. In operation, the drive motor rotates the extrusion screw to extrude the powdered activated carbon raw material into strips, which are then extruded through the granulation disc. During operation, the pneumatic telescopic rod and servo motor are activated. The pneumatic telescopic rod drives the cutter to move up and down to cut the strips, while the servo motor drives the cam to rotate, causing the sieve to vibrate up and down to improve the sieving effect.

[0006] However, the above solution requires not only activating the pneumatic telescopic rod to drive the cutter up and down to cut the strip-shaped material, but also activating the servo motor to drive the cam to rotate, causing the screen bucket to vibrate up and down to improve the screening effect. The entire process requires multiple drive sources, which not only increases production and maintenance costs but also increases the complexity of the control system construction, making it difficult to promote and use in practice. Utility Model Content

[0007] To address the problems existing in the background technology, this utility model provides a powdered activated carbon granulation device.

[0008] To achieve the above objectives, the present invention provides the following technical solution:

[0009] A powdered activated carbon granulation device includes a conveying mechanism and a fixed frame. The output end of the conveying mechanism is fixedly equipped with a granulation orifice plate and a protective frame. A cutting blade is rotatably mounted on the granulation orifice plate facing the protective frame. A discharge port is opened at the bottom of the protective frame. A sliding frame reciprocates horizontally at the top of the fixed frame. An inclined filter screen is integrally fixed at the bottom of the sliding frame. The higher end of the filter screen is located below the discharge port, and a recycling box is placed below the lower end of the filter screen. A driving mechanism acting on the cutting blade is provided on the fixed frame, and the driving mechanism acts on the sliding frame through a transmission component.

[0010] Furthermore, the feeding mechanism includes an extrusion cylinder, with a feed cylinder fixedly connected to the top of the extrusion cylinder; an auger is rotatably arranged inside the extrusion cylinder, and a first motor is fixedly installed on the outer surface of the extrusion cylinder, with the output shaft of the first motor coaxially and fixedly connected to one end of the auger's built-in rotating shaft.

[0011] Furthermore, several support legs are fixedly provided at the bottom of the extrusion cylinder.

[0012] Furthermore, a collection box is placed on top of the fixing frame, and the collection box is located below the sliding frame.

[0013] Furthermore, the drive mechanism includes a second motor. The second motor is fixedly mounted on the protective frame, and a rotating shaft is rotatably installed through it. The output shaft of the second motor is fixedly equipped with a first gear. One end of the rotating shaft is fixedly connected to several cutting blades, and the other end of the rotating shaft is fixedly fitted with a second gear. The second gear meshes with the first gear for transmission.

[0014] Furthermore, the transmission component includes a connecting plate, a connecting plate fixedly mounted on the top of the sliding frame, and a limiting frame integrally fixedly mounted in the middle of the connecting plate; a mating rod is fixedly and eccentrically mounted on one side of the first gear, and the mating rod is limited and slidably mounted within the limiting frame.

[0015] This application has the following beneficial effects:

[0016] 1. In this application, during the cutting process where the drive mechanism drives the cutting blade to rotate, the sliding frame and the filter screen will automatically slide back and forth with the assistance of the transmission components, thereby improving the screening effect. No additional drive source is required during the entire process, which reduces production and maintenance costs while lowering the construction difficulty of the control system, making it more conducive to practical promotion and use.

[0017] 2. In this application, by setting an inclined filter screen, the granular activated carbon on the top of the filter screen that does not meet the screening requirements can automatically slide into the recovery box, thereby avoiding the problem of poor screening effect caused by large-sized granular activated carbon remaining on the surface of the filter screen, and further improving the practical effect of this application. Attached Figure Description

[0018] The above and other objects, features, and advantages of the present invention will become readily understood by reading the following detailed description of exemplary embodiments with reference to the accompanying drawings. In the drawings, several embodiments of the present invention are shown by way of example and not limitation, and like or corresponding reference numerals denote like or corresponding parts, wherein:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the cutting blade structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the extrusion cylinder of this utility model;

[0022] Figure 4 This is a schematic diagram of the transmission component structure of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Extrusion cylinder; 2. Feed cylinder; 3. First motor; 4. Screwdriver; 5. Granulation disc; 6. Protective frame; 7. Second motor; 8. First gear; 9. Matching rod; 10. Limiting frame; 11. Connecting plate; 12. Sliding frame; 13. Filter screen; 14. Second gear; 15. Rotating shaft; 16. Cutting blade; 17. Fixing frame; 18. Recycling bin. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Those skilled in the art should understand that the embodiments described below are only some, not all, of the embodiments disclosed. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] like Figures 1-4 As shown, the technical solution adopted by this utility model is as follows: a powdered activated carbon granulation device, including a feeding mechanism and a fixed frame 17, a granulation orifice plate 5 and a protective frame 6 are fixedly installed at the output end of the feeding mechanism, a plurality of cutting blades 16 are rotatably installed on the side of the granulation orifice plate 5 facing the protective frame 6, and a feeding port is opened at the bottom of the protective frame 6.

[0027] The material conveying mechanism includes an extrusion cylinder 1, with several support legs fixedly installed at the bottom of the extrusion cylinder 1 and a feed cylinder 2 fixedly connected to the top of the extrusion cylinder 1; an auger 4 is rotatably installed inside the extrusion cylinder 1, and a first motor 3 is fixedly installed on the outer surface of the extrusion cylinder 1. The output shaft of the first motor 3 is coaxially and fixedly connected to one end of the internal rotating shaft of the auger 4.

[0028] The top of the fixed frame 17 is equipped with a sliding frame 12 that slides back and forth in a horizontal direction. The bottom of the sliding frame 12 is integrally fixed with an inclined filter screen 13. The higher end of the filter screen 13 is located below the discharge port, and the lower end of the filter screen 13 is placed below the recycling box 18.

[0029] Furthermore, a collection box is placed on top of the mounting bracket 17, and the collection box is located below the sliding frame 12.

[0030] The fixed frame 17 is equipped with a drive mechanism that acts on the cutting blade 16, and the drive mechanism acts on the sliding frame 12 through a transmission component.

[0031] The drive mechanism includes a second motor 7. The second motor 7 is fixedly mounted on the protective frame 6, and a rotating shaft 15 is rotatably installed through it. The output shaft of the second motor 7 is fixedly mounted with a first gear 8. One end of the rotating shaft 15 is fixedly connected to several cutting blades 16, and the other end of the rotating shaft 15 is fixedly fitted with a second gear 14. The second gear 14 meshes with the first gear 8 for transmission.

[0032] The transmission component includes a connecting plate 11, a connecting plate 11 fixedly mounted on the top of the sliding frame 12, and a limiting frame 10 integrally fixedly mounted in the middle of the connecting plate 11; a mating rod 9 is fixedly and eccentrically mounted on one side of the first gear 8, and the mating rod 9 is limited and slidably mounted within the limiting frame 10.

[0033] It should be noted that the accompanying drawings in this application are all structural schematic diagrams, and their specific sizes may be adjusted according to actual use.

[0034] Working principle: When in use, the powdered activated carbon raw material is put into the extrusion cylinder 1 through the feed cylinder 2, the first motor 3 is started, and the output shaft of the first motor 3 drives the auger 4 to rotate, thereby extruding the powdered activated carbon raw material into shape, and extruding strip-shaped material through the granulation plate 5.

[0035] During this process, the second motor 7 is started, and the output shaft of the second motor 7 drives the first gear 8 to rotate. The first gear 8 drives the rotating shaft 15 and several cutting blades 16 on the surface of the rotating shaft 15 to rotate through the second gear 14, thereby cutting the extruded strip-shaped material. The cut granular activated carbon will fall into the sliding frame 12. The filter screen 13 at the bottom of the sliding frame 12 will screen the granular activated carbon, so that the granular activated carbon that meets the requirements falls into the collection box, and the granular activated carbon that does not meet the requirements rolls into the recycling box 18.

[0036] At the same time, during the rotation of the first gear 8, the connecting plate 11 and the sliding frame 12 at the bottom of the connecting plate 11 will slide back and forth through the limiting sliding cooperation of the connecting rod 9 and the limiting frame 10, thereby improving the screening effect of the filter screen 13 on the granular activated carbon. No additional drive source is required in the whole process, thereby reducing production and maintenance costs while reducing the construction difficulty of the control system, making it more conducive to practical promotion and use.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A granulation device for powdered activated carbon, characterized in that, The device includes a feeding mechanism and a fixed frame (17). The output end of the feeding mechanism is fixedly provided with a granulation plate (5) and a protective frame (6). A cutting blade (16) is rotatably provided on the side of the granulation plate (5) facing the protective frame (6). A discharge port is opened at the bottom of the protective frame (6). The top of the fixed frame (17) is a sliding frame (12) that slides back and forth in the horizontal direction. An inclined filter screen (13) is integrally fixed at the bottom of the sliding frame (12). The higher end of the filter screen (13) is located below the discharge port. A recycling box (18) is placed below the lower end of the filter screen (13). The fixed frame (17) is provided with a driving mechanism that acts on the cutting blade (16). The driving mechanism acts on the sliding frame (12) through a transmission component.

2. The powdered activated carbon granulation device according to claim 1, characterized in that, The feeding mechanism includes an extrusion cylinder (1), and a feed cylinder (2) is fixedly connected to the top of the extrusion cylinder (1); an auger (4) is rotatably arranged inside the extrusion cylinder (1), and a first motor (3) is fixedly installed on the outer surface of the extrusion cylinder (1). The output shaft of the first motor (3) is coaxially fixedly connected to one end of the rotating shaft inside the auger (4).

3. The powdered activated carbon granulation device according to claim 2, characterized in that, Several support legs are fixedly installed at the bottom of the extrusion cylinder (1).

4. The powdered activated carbon granulation device according to claim 1, characterized in that, A collection box is placed on top of the fixed frame (17), and the collection box is located below the sliding frame (12).

5. The powdered activated carbon granulation device according to claim 1, characterized in that, The drive mechanism includes a second motor (7). The second motor (7) is fixedly installed on the protective frame (6), and a rotating shaft (15) is rotatably installed through it. The output shaft of the second motor (7) is fixedly provided with a first gear (8). One end of the rotating shaft (15) is fixedly connected to several cutting blades (16), and the other end of the rotating shaft (15) is fixedly fitted with a second gear (14). The second gear (14) meshes with the first gear (8) for transmission.

6. The powdered activated carbon granulation device according to claim 5, characterized in that, The transmission component includes a connecting plate (11), the top of the sliding frame (12) is fixedly provided with the connecting plate (11), and the middle part of the connecting plate (11) is integrally fixedly provided with a limiting frame (10); a mating rod (9) is fixedly and eccentrically provided on one side of the first gear (8), and the mating rod (9) is limited and slidably provided in the limiting frame (10).

Citation Information

Patent Citations

  • Powdery activated carbon granulating device

    CN217126929U