Granulating device for molecular sieve

CN224777953UActive Publication Date: 2026-09-22LUOYANG XINLING WEINA NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202522280089.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-09-22
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

[0004]虽然上述专利对切粒后的物料进行了烘干,但是,刚切掉的分子筛还未完全定型,从暂留板上来回晃动时可能会产生变形,影响造粒的效果

Benefits of technology

[0014]有益效果在于:在分子筛颗粒掉落前,通过供风组件向环形管内供风,风通过若干吹风嘴朝分子筛颗粒吹出,对分子筛颗粒进行定型;吹风嘴与环形管的径向之间存在夹角,且吹风嘴周向设置有多组,使得吹出的风形成涡流,提高分子筛颗粒与风充分接触,提高定型的效果。

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Abstract

This utility model discloses a granulation device for molecular sieves, belonging to the field of molecular sieve processing. It includes a base, with two support frames fixed to the top of the base. A granulation cylinder is fixed on the support frames, and a discharge mold is fixedly connected to one side of the granulation cylinder. An extrusion assembly is installed inside the granulation cylinder, and a cutting assembly is installed at the discharge mold. A collecting assembly is installed below the cutting assembly, and an auxiliary mechanism is installed between the collecting assembly and the cutting assembly. The auxiliary mechanism includes an annular tube, with several air nozzles fixed between the inner walls of the annular tube. The annular tube is inclined upwards, and the auxiliary mechanism also includes an air supply assembly. Before the molecular sieve particles fall, air is supplied to the annular tube through the air supply assembly. The air is blown out towards the molecular sieve particles through the air nozzles, shaping the particles. There is an angle between the air nozzles and the radial direction of the annular tube, and multiple sets of air nozzles are arranged circumferentially, causing the blown air to form a vortex, improving the contact between the molecular sieve particles and the air, and enhancing the shaping effect.
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Description

Technical Field

[0001] This utility model relates to the field of molecular sieve processing, and in particular to a granulation device for molecular sieves. Background Technology

[0002] Molecular sieves are artificially synthesized hydrated aluminosilicates (zeolites) or natural zeolites that have the function of screening molecules. Structurally, they have many channels with uniform pore size and neatly arranged pores. Molecular sieves with different pore sizes separate molecules of different sizes and shapes. They have high adsorption capacity, strong selectivity, and high temperature resistance, and are widely used in organic chemical and petrochemical industries. They are also excellent adsorbents for coal gas dehydration. In addition, molecular sieves are increasingly valued for their application in waste gas purification. During the production process, molecular sieves need to be processed into granules using granulation equipment.

[0003] A search of Chinese Patent Publication No. CN221108129U reveals a granulation device for producing carbon molecular sieves. The device includes a base, a conveyor mounted on the top of the base via mounting columns, a mounting plate connected to the side wall of the conveyor, and a feed hopper mounted on the top of the conveyor. A pelletizing mechanism is provided on the mounting plate. A temporary holding plate is rotatably mounted on the side wall of the mounting plate away from the conveyor. A reciprocating lifting mechanism is provided between the temporary holding plate and the base. The temporary holding plate includes a heat-conducting plate, with a heat-conducting plate mounted on its top. A slot is formed in the top of the temporary holding plate, and a heater is installed within the slot. The heater contacts the bottom of the heat-conducting plate. The conveyor transports the material to the side wall of the mounting plate away from the conveyor. The pelletizing mechanism pelletizes the material at the discharge position on the mounting plate. The pelletized material falls onto the temporary holding plate, where the heater heats the heat-conducting plate, facilitating material drying and preventing material adhesion due to surface moisture during subsequent collection.

[0004] Although the aforementioned patent dries the material after pelleting, the molecular sieve that has just been cut is not yet fully shaped and may deform when shaken back and forth on the temporary plate, affecting the pelleting effect. Utility Model Content

[0005] The purpose of this invention is to provide a granulation device for molecular sieves in order to solve the above-mentioned problems.

[0006] This utility model achieves the above objectives through the following technical solutions:

[0007] A granulation device for molecular sieves includes a base, two support frames fixedly connected to the top of the base, a granulation cylinder fixedly connected to the support frames, a feed funnel fixedly connected to the top of the granulation cylinder, a discharge mold fixedly connected to one side of the granulation cylinder, an extrusion assembly inside the granulation cylinder, a cutting assembly at the discharge mold, a collecting assembly below the cutting assembly, and an auxiliary mechanism between the collecting assembly and the cutting assembly. The auxiliary mechanism includes an annular tube, several circumferentially arranged air nozzles fixedly connected to the inner walls of the annular tube, the annular tube being inclined upwards, and the air nozzles having an angle with the radial direction of the annular tube. The auxiliary mechanism also includes an air supply assembly for ventilating the annular tube.

[0008] Preferably, the collection assembly includes two vertical plates fixedly connected to the top of the base, an annular tube fixedly connected to the top of the vertical plates, one end of the vertical plates abutting against the support frame, an inclined guide plate fixedly connected between the two vertical plates, a vibration motor fixedly connected to the bottom of the guide plate, and a collection box placed on the top of the base, the collection box being located below the lower end of the guide plate.

[0009] Preferably, the air supply assembly includes a fan fixedly connected to the vertical plate, an air supply pipe fixedly connected to the air outlet of the fan, and the other end of the air supply pipe fixedly connected to an annular pipe and communicating with the inside of the annular pipe.

[0010] Preferably, several heating wires are fixedly connected between the inner walls of the annular tube.

[0011] Preferably, the extrusion assembly includes an extrusion motor fixedly connected to the side of the granulation cylinder away from the discharge die. The output end of the extrusion motor is connected to a rotating shaft via a coupling. The rotating shaft is rotatably connected between the inner walls of the granulation cylinder, and a helical blade is fixedly connected to the rotating shaft.

[0012] Preferably, the cutting assembly includes a mounting plate fixedly connected to the top of the granulation cylinder, a rotary motor fixedly connected to one side of the mounting plate, and a plurality of circumferentially arranged cutters fixedly connected to the output shaft of the rotary motor, the cutters abutting against the discharge mold.

[0013] Preferably, the base has support legs fixedly connected to the four corners at the bottom.

[0014] The beneficial effects are as follows: before the molecular sieve particles fall, air is supplied to the annular pipe through the air supply component, and the air is blown out towards the molecular sieve particles through several air nozzles to shape the molecular sieve particles; there is an angle between the air nozzles and the radial direction of the annular pipe, and multiple sets of air nozzles are arranged around the circumference, so that the blown air forms a vortex, which improves the full contact between the molecular sieve particles and the air and improves the shaping effect.

[0015] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of a granulation device for molecular sieves according to the present invention;

[0018] Figure 2 This is a front view of a granulation device for molecular sieves as described in this utility model;

[0019] Figure 3 This is a front view of the internal structure of a molecular sieve granulation device according to the present invention;

[0020] Figure 4 This is a right view of a granulation device for molecular sieves as described in this utility model;

[0021] Figure 5 This is a top view of the auxiliary mechanism of the molecular sieve granulation device described in this utility model.

[0022] The reference numerals in the attached drawings are explained as follows: 1. Base; 201. Support frame; 202. Granulation cylinder; 203. Feed funnel; 204. Discharge mold; 301. Extrusion motor; 302. Rotating shaft; 303. Spiral blade; 401. Mounting plate; 402. Rotary motor; 403. Cutter; 501. Vertical plate; 502. Guide plate; 503. Vibration motor; 504. Collection box; 601. Annular pipe; 602. Air nozzle; 603. Fan; 604. Air supply pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, all electrical components mentioned in this document are electrically connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.

[0025] The present invention will be further described below with reference to the accompanying drawings:

[0026] like Figures 1-5 As shown, a granulation device for molecular sieves includes a base 1, with support legs fixedly connected to the four corners of the bottom of the base 1, and two support frames 201 fixedly connected to the top of the base 1. A granulation cylinder 202 is fixedly connected to the support frames 201, and a feed funnel 203 is fixedly connected to the top of the granulation cylinder 202. A discharge mold 204 is fixedly connected to one side of the granulation cylinder 202. The discharge mold 204 has several through holes communicating with the inside of the granulation cylinder 202, so that the agglomerated raw material is squeezed out through the through holes.

[0027] The granulation cylinder 202 is equipped with an extrusion assembly, which includes an extrusion motor 301 bolted to the side of the granulation cylinder 202 away from the discharge mold 204. The output end of the extrusion motor 301 is connected to a rotating shaft 302 via a coupling. The rotating shaft 302 is rotatably connected between the inner walls of the granulation cylinder 202. A spiral blade 303 is fixedly connected to the rotating shaft 302.

[0028] A cutting assembly is provided at the discharge mold 204. The cutting assembly includes a mounting plate 401 fixedly connected to the top of the granulation cylinder 202. A rotary motor 402 is fixedly connected to one side of the mounting plate 401. Several circumferentially arranged cutters 403 are fixedly connected to the output shaft of the rotary motor 402. The cutters 403 abut against the discharge mold 204.

[0029] Below the cutting assembly is a collection assembly, which includes two vertical plates 501 fixedly connected to the top of the base 1. One end of the vertical plate 501 abuts against the support frame 201. An inclined guide plate 502 is fixedly connected between the two vertical plates 501. A vibration motor 503 is fixedly connected to the bottom of the guide plate 502. A collection box 504 is placed on the top of the base 1. The collection box 504 is located below the lower end of the guide plate 502.

[0030] An auxiliary mechanism is provided between the collecting component and the cutting component. The auxiliary mechanism includes an annular tube 601, which is fixedly connected to the top of the vertical plate 501. Several heating wires are fixedly connected between the inner walls of the annular tube 601, and several circumferentially arranged air nozzles 602 are fixedly connected between the inner walls of the annular tube 601. The annular tube 601 is inclined upwards, and there is an angle between the air nozzles 602 and the radial direction of the annular tube 601, so that the air blown out by the air nozzles 602 forms a vortex, which improves the full contact between the molecular sieve particles and the air, and improves the shaping effect.

[0031] The auxiliary mechanism also includes an air supply assembly for ventilating the annular pipe 601. The air supply assembly includes a fan 603 fixedly connected to the vertical plate 501. An air supply pipe 604 is fixedly connected to the air outlet of the fan 603. The other end of the air supply pipe 604 is fixedly connected to the annular pipe 601 and communicates with the inside of the annular pipe 601.

[0032] Working principle: During use, the raw materials for producing molecular sieves are added to the granulation cylinder 202 through the feeding funnel 203. The extrusion motor 301 is started, which drives the rotating shaft 302 to rotate the spiral blades 303. While agglomerating and kneading the raw materials, the agglomerated raw materials are conveyed towards the discharge mold 204. Under the action of the discharge mold 204, the agglomerated raw materials are extruded into strips. The rotary motor 402 is started, which drives the cutter 403 to rotate, cutting the extruded molecular sieves into granules. Before the molecular sieve granules fall off... The blower 603 is started, and air is supplied to the annular pipe 601 through the air supply pipe 604. The air is blown out towards the molecular sieve particles through several air nozzles 602 to shape the molecular sieve particles. There is an angle between the air nozzles 602 and the radial direction of the annular pipe 601, and multiple sets of air nozzles 602 are arranged circumferentially, so that the blown air forms a vortex, which improves the full contact between the molecular sieve particles and the air and improves the shaping effect. Then the molecular sieve particles fall onto the guide plate 502 and slide down the guide plate 502 into the collection box 504 for collection under the action of the vibration motor 503.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A granulation device for molecular sieves, comprising a base (1), two support frames (201) fixedly connected to the top of the base (1), a granulation cylinder (202) fixedly connected to the support frames (201), a feed funnel (203) fixedly connected to the top of the granulation cylinder (202), a discharge mold (204) fixedly connected to one side of the granulation cylinder (202), an extrusion assembly disposed inside the granulation cylinder (202), a cutting assembly disposed at the discharge mold (204), and a collecting assembly disposed below the cutting assembly, characterized in that: An auxiliary mechanism is provided between the collecting component and the cutting component. The auxiliary mechanism includes an annular tube (601). Several circumferentially arranged air nozzles (602) are fixedly connected between the inner walls of the annular tube (601). The annular tube (601) is inclined upwards, and there is an angle between the air nozzles (602) and the radial direction of the annular tube (601). The auxiliary mechanism also includes an air supply component for ventilating the annular tube (601).

2. The granulation device for molecular sieves according to claim 1, characterized in that: The collection assembly includes two vertical plates (501) fixedly connected to the top of the base (1), an annular tube (601) fixedly connected to the top of the vertical plates (501), one end of the vertical plates (501) abutting against the support frame (201), an inclined guide plate (502) fixedly connected between the two vertical plates (501), a vibration motor (503) fixedly connected to the bottom of the guide plate (502), and a collection box (504) placed on the top of the base (1), the collection box (504) being located below the lower end of the guide plate (502).

3. The granulation device for molecular sieves according to claim 2, characterized in that: The air supply assembly includes a fan (603) fixedly connected to the vertical plate (501), and an air supply pipe (604) fixedly connected to the air outlet of the fan (603). The other end of the air supply pipe (604) is fixedly connected to the annular pipe (601) and communicates with the inside of the annular pipe (601).

4. The granulation apparatus for molecular sieves according to claim 1, characterized in that: Several heating wires are fixedly connected between the inner walls of the annular tube (601).

5. A granulation device for molecular sieves according to claim 1, characterized in that: The extrusion assembly includes an extrusion motor (301) fixedly connected to the side of the granulation cylinder (202) away from the discharge mold (204). The output end of the extrusion motor (301) is connected to a rotating shaft (302) via a coupling. The rotating shaft (302) is rotatably connected between the inner walls of the granulation cylinder (202). A helical blade (303) is fixedly connected to the rotating shaft (302).

6. The granulation apparatus for molecular sieves according to claim 1, characterized in that: The cutting assembly includes a mounting plate (401) fixedly connected to the top of the granulation cylinder (202). A rotary motor (402) is fixedly connected to one side of the mounting plate (401). A plurality of circumferentially arranged cutters (403) are fixedly connected to the output shaft of the rotary motor (402). The cutters (403) abut against the discharge mold (204).

7. A granulation apparatus for molecular sieves according to claim 1, characterized in that: The base (1) has support legs fixedly connected to its four bottom corners.

Citation Information

Patent Citations

  • Granulation device for carbon molecular sieve production

    CN221108129U