Copper di-n-butyl dithiocarbamate production raw material processing reaction device
Patent Information
- Application Number
- CN202522276654.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-28
AI Technical Summary
针对现有技术的不足,本实用新型提供了二正丁基二硫代氨基甲酸铜生产用原料加工反应装置,解决了氧化铜呈固体粉末状,进料时易因管道内壁粗糙,附着在管道内壁,使得残留的氧化铜未参与反应,降低原料利用率,长期残留可能导致管道内径变小,甚至堵塞,影响后续进料效率,不利于对二正丁基二硫代氨基甲酸铜的生产加工的问题
1、该二正丁基二硫代氨基甲酸铜生产用原料加工反应装置,通过辅助下料机构的设置,转杆带动T形板和耐磨块拍打管道内壁,将附着的氧化铜粉末震落至反应釜内,避免原料浪费,并且转把可手动转动环形板,来调整清理位置,进一步增加拍打效果,降低了氧化铜粉末在进料管道内壁上的残留,从而提高了反应的转化率。
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Figure CN224778032U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper di-n-butyldithiocarbamate production technology, specifically to a raw material processing reaction device for copper di-n-butyldithiocarbamate production. Background Technology
[0002] Copper di-n-butyldithiocarbamate is an important organosulfur compound with the chemical formula C18H36N2S4. Cu, with a molecular weight of 472.306 and CAS Registry Number 13927-71-4, appears as blackish-brown flaky crystals or dark brown powder. It is insoluble in water but soluble in organic solvents such as acetone and butyl acetate. Its melting point is 60-61℃. It readily decomposes in acid, releasing carbon disulfide. This compound is primarily used as a polymerization inhibitor, effectively preventing the self-polymerization of unsaturated olefin monomers such as acrylates during storage and transportation. It also acts as a stabilizer for plastic products, improving their weather resistance. Furthermore, it is used as an additive in materials such as screen printing inks. Its production uses water as the reaction medium. The core raw materials include copper oxide, dibutylamine, and carbon disulfide. The raw material processing requires first pulverizing and purifying the copper oxide to ensure purity standards are met; dibutylamine needs to be distilled to remove impurities; and carbon disulfide needs to be dried and dehydrated. The three are reacted in a reaction vessel in a specific ratio, and the resulting product is then separated, washed, and dried to obtain the final product.
[0003] Currently, when producing copper di-n-butyldithiocarbamate, a stirred reactor is required to stir the raw materials. Before the reaction, the raw materials, such as copper oxide, need to be added into the reactor through a feed pipe. However, copper oxide is in solid powder form, and during feeding, it is easy for it to adhere to the inner wall of the pipe due to its roughness. This results in residual copper oxide not participating in the reaction, reducing the utilization rate of the raw materials. Long-term residue may lead to a decrease in the inner diameter of the pipe or even blockage, affecting the subsequent feeding efficiency and hindering the production and processing of copper di-n-butyldithiocarbamate. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a raw material processing reaction device for the production of copper di-n-butyldithiocarbamate. This device solves the problem that copper oxide is in solid powder form, and during feeding, it easily adheres to the inner wall of the pipe due to its rough surface. This results in residual copper oxide not participating in the reaction, reducing the utilization rate of raw materials. Long-term residue may also lead to a reduction in the inner diameter of the pipe or even blockage, affecting subsequent feeding efficiency and hindering the production and processing of copper di-n-butyldithiocarbamate.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a raw material processing reaction device for the production of copper di-n-butyl dithiocarbamate, comprising a reaction vessel, a jacket fixedly installed on the outer surface of the reaction vessel, a top cover fixedly installed on the upper surface of the reaction vessel, and a feed pipe fixedly installed on the upper surface of the top cover, the lower end of the feed pipe penetrating into the interior of the reaction vessel. An auxiliary feeding mechanism is installed on the feed pipe. The auxiliary feeding mechanism includes an annular plate and two rotating rods. The annular plate is rotatably sleeved on the outer surface of the feed pipe. Two first mounting grooves are opened on the inner wall of the annular plate. The two rotating rods are rotatably installed on the inner walls of the two first mounting grooves respectively. Two T-shaped grooves are opened on the outer surface of the two rotating rods. T-shaped plates are slidably inserted into the interior of the four T-shaped grooves.
[0006] Preferably, the auxiliary feeding mechanism further includes four wear-resistant blocks, which are respectively fixedly installed on the ends of the four T-shaped plates away from the corresponding rotating rods.
[0007] Preferably, the outer surface of the annular plate has two second mounting slots, and a motor is fixedly installed inside each of the two second mounting slots. The output ends of the two motors rotate through the two first mounting slots, and the two motors are fixedly connected to the two rotating rods respectively.
[0008] Preferably, six throttles are fixedly installed in a ring array on the outer surface of the annular plate.
[0009] Preferably, three connecting pipes are also fixedly installed on the upper surface of the cover, and the lower ends of the three connecting pipes all penetrate into the interior of the reactor.
[0010] Preferably, a motor is fixedly installed on the upper surface of the cover, and the output end of the motor rotates through the interior of the reactor. A stirring rod is fixedly installed on the output end of the motor.
[0011] Preferably, an air outlet pipe is fixedly installed at the front end of each of the jackets.
[0012] Preferably, an air intake pipe is fixedly installed at the rear end of the jacket.
[0013] Preferably, the reactor and the top cover are connected by bolts.
[0014] Preferably, a limiting plate is fixedly installed on the outer surface of the feed pipe, and a limiting groove is formed on the inner wall of the annular plate at the position corresponding to the limiting plate.
[0015] (III) Beneficial Effects Compared with the prior art, this utility model provides a raw material processing reaction device for the production of copper di-n-butyldithiocarbamate, which has the following beneficial effects: 1. The raw material processing reaction device for the production of copper di-n-butyldithiocarbamate, through the setting of an auxiliary feeding mechanism, uses a rotating rod to drive a T-shaped plate and wear-resistant blocks to beat the inner wall of the pipe, shaking the attached copper oxide powder into the reaction vessel, thus avoiding raw material waste. Furthermore, the handle can be manually rotated to adjust the cleaning position of the annular plate, further increasing the beating effect and reducing the residue of copper oxide powder on the inner wall of the feed pipe, thereby improving the conversion rate of the reaction. Attached Figure Description
[0016] Figure 1 This is a top view schematic diagram of the overall structure of the raw material processing reaction device for the production of copper di-n-butyldithiocarbamate according to this utility model. Figure 2 This is a schematic diagram of the overall rear view of the raw material processing reaction device for the production of copper di-n-butyldithiocarbamate according to this utility model. Figure 3 This is a front view of the internal cross-section structure of the raw material processing reaction device for the production of copper di-n-butyldithiocarbamate according to this utility model. Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle; Figure 5 This is a top view of the internal cross-section of the annular plate of this utility model.
[0017] In the diagram: 1. Reactor; 2. Jacket; 3. Top cover; 4. Feed pipe; 5. Annular plate; 6. Rotating rod; 7. First mounting groove; 8. T-groove; 9. T-plate; 10. Wear-resistant block; 11. Second mounting groove; 12. Motor; 13. Throttle; 14. Connecting pipe; 15. Motor; 16. Stirring rod; 17. Limiting plate; 18. Limiting groove; 19. Gas outlet pipe; 20. Gas inlet pipe. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-5 This utility model provides a new technical solution: a raw material processing reaction device for the production of copper di-n-butyl dithiocarbamate, including a reaction vessel 1, a jacket 2 fixedly installed on the outer surface of the reaction vessel 1, a top cover 3 fixedly installed on the upper surface of the reaction vessel 1, a feed pipe 4 fixedly installed on the upper surface of the top cover 3, and the lower end of the feed pipe 4 penetrating into the interior of the reaction vessel 1. An auxiliary feeding mechanism is installed on the feed pipe 4. The auxiliary feeding mechanism includes an annular plate 5 and two rotating rods 6. The annular plate 5 is rotatably sleeved on the outer surface of the feed pipe 4. Two first mounting grooves 7 are opened on the inner wall of the annular plate 5. The two rotating rods 6 are respectively rotatably installed on the inner wall of the two first mounting grooves 7. Two T-shaped grooves 8 are opened on the outer surface of the two rotating rods 6. T-shaped plates 9 are slidably inserted into the interior of the four T-shaped grooves 8.
[0020] Furthermore, the auxiliary feeding mechanism also includes four wear-resistant blocks 10, which are respectively fixedly installed on one end of the four T-shaped plates 9 away from the corresponding rotating rod 6.
[0021] Furthermore, by setting up an auxiliary feeding mechanism, the rotating rod 6 drives the T-shaped plate 9 and the wear-resistant block 10 to beat the inner wall of the pipe, shaking the attached copper oxide powder into the reactor, avoiding waste of raw materials. In addition, the handle 13 can be manually rotated to adjust the cleaning position of the annular plate 5, further increasing the beating effect and reducing the residue of copper oxide powder on the inner wall of the feed pipe, thereby improving the conversion rate of the reaction.
[0022] Furthermore, two second mounting slots 11 are formed on the outer surface of the annular plate 5. Motors 12 are fixedly installed inside the two second mounting slots 11. The output ends of the two motors 12 rotate through the two first mounting slots 7 respectively. The two motors 12 are fixedly connected to the two rotating rods 6 respectively.
[0023] Furthermore, six throttles 13 are fixedly installed in a ring array on the outer surface of the annular plate 5.
[0024] Furthermore, three connecting pipes 14 are fixedly installed on the upper surface of the cover 3, and the lower ends of the three connecting pipes 14 all penetrate into the interior of the reactor 1.
[0025] Furthermore, a motor 15 is fixedly installed on the upper surface of the cover 3. The output end of the motor 15 rotates through the interior of the reactor 1, and a stirring rod 16 is fixedly installed on the output end of the motor 15.
[0026] Furthermore, each jacket 2 has an air outlet pipe 19 fixedly installed at its front end.
[0027] Furthermore, an air intake pipe 20 is fixedly installed at the rear end of the jacket 2.
[0028] Furthermore, the reactor 1 and the upper cover 3 are connected by bolts.
[0029] Furthermore, a limiting plate 17 is fixedly installed on the outer surface of the feed pipe 4, and a limiting groove 18 is opened on the inner wall of the annular plate 5 at the position corresponding to the limiting plate 17.
[0030] Furthermore, when using this device, the jacket 2 is supplied with heating medium through the inlet pipe 20 and discharged through the outlet pipe 19 to achieve temperature control inside the reactor; the motor 15 drives the stirring rod 16 to a preset speed to prepare for the subsequent reaction; the solid raw material copper oxide is added to the reactor 1 through the feed pipe 4, and water is added through the connecting pipe 14 at the same time. When adding copper oxide, the auxiliary feeding mechanism is activated: the motor 12 drives the rotating rod 6 to rotate, so that the T-shaped plate 9 slides in the T-shaped groove 8, and the wear-resistant block 10 beats the inner wall of the feed pipe 4; the operator can control the temperature by turning the handle 13. Rotate the annular plate 5, but when rotating the annular plate 5 in one direction, the maximum rotation is 180°. Adjust the position of the rotating rod 6 and the T-shaped plate 9 to achieve vibration cleaning of different parts of the pipeline. The stirring rod 16 continuously stirs to ensure that copper oxide and liquid raw materials are fully mixed and reacted in the water medium. The reaction temperature is controlled in real time by the jacket 2 to ensure that the reaction proceeds stably. During the process, raw materials can be supplemented through the connecting pipe 14. Throughout the copper oxide feeding process and after feeding, the auxiliary feeding mechanism continuously taps and vibrates to reduce the adhesion of powder on the inner wall of the pipeline, ensuring that the raw materials completely enter the reactor.
[0031] Structural Description: Reactor 1: The core reaction vessel, providing the reaction space for the formation of copper di-n-butyldithiocarbamate, carrying the mixing of raw materials and the reaction process, and is the core place of the entire production; Jacket 2: Fitted outside the reactor 1, it allows the medium to enter through the inlet pipe 20 and exit through the outlet pipe 19, thereby achieving precise control of the temperature inside the reactor and ensuring stable reaction temperature; Top cover 3: Connected to reactor 1 by bolts, sealing the reaction space, supporting components such as feed pipe 4 and motor 15, and preventing raw material leakage and external impurities from entering; Feed pipe 4: The conveying channel for solid raw material copper oxide, which extends into the reactor 1 at the lower end. It is the key path for the raw material to enter the reaction system and needs to be coordinated with auxiliary mechanisms to prevent blockage. Annular plate 5: Rotatably sleeved outside the feed pipe 4, its position is adjusted by rotating the handle 13, providing a mounting carrier for the rotating rod 6 and the motor 12, driving the cleaning components to act on different parts of the pipe; Rotating rod 6: There are two in total. They are installed in the first mounting slot 7 of the annular plate 5 and are driven to rotate by the motor 12, which drives the T-shaped plate 9 to move and realize the patting and cleaning of the inner wall of the feed pipe 4. First mounting slot 7: There are two slots in total, which are opened on the inner wall of the annular plate 5 to provide installation space for the rotating rod 6, ensure the stable rotation of the rotating rod, and enable the cleaning components to operate in an orderly manner; T-grooves 8: There are four in total, located on the outer surface of the rotating rod 6, for the T-shaped plate 9 to slide and insert, restricting the movement trajectory of the T-shaped plate and ensuring its stable impact on the inner wall of the pipe; T-shaped plate 9: There are four in total. They slide in the T-shaped groove 8 and the wear-resistant block 10 at the end contacts the inner wall of the pipe. They shake off residual powder by vibration and tapping to reduce the adhesion of the pipe. Wear-resistant blocks 10: There are four in total, which are fixed to the end of the T-shaped plate 9 and contact the inner wall of the feed pipe 4 to reduce wear during tapping and extend the service life of the T-shaped plate and the pipe. Second mounting slot 11: There are two in total, which are opened on the outer surface of the annular plate 5 to provide a mounting position for the motor 12, fix the motor and ensure that its output end is stably connected to the rotating rod 6. Motor 12: There are two motors in total. They are installed in the second mounting slot 11. The output end is connected to the rotating rod 6 to provide power for the rotation of the rotating rod and drive the cleaning component to operate. Rotary handle 13: There are six in total, arranged in a ring array and fixed outside the ring plate 5, allowing the operator to rotate the ring plate and adjust the position of the rotating rod 6 and T-shaped plate 9 to clean different parts of the pipeline; Connecting pipe 14: There are three in total. The channel on the upper cover 3 leads to the reactor 1 at the lower end and is used to add liquid raw materials such as water and dibutylamine. Motor 15: Fixed on the upper cover 3, with the output end connected to the stirring rod 16, providing power for stirring and driving the stirring rod to rotate so that the raw materials are fully mixed and reacted; Stirring rod 16: Driven by motor 15, it rotates inside the reactor 1 to stir the raw materials so that they are mixed evenly, increase the contact area, and improve the reaction efficiency and uniformity; Limiting plate 17: Fixed to the outer surface of the feed pipe 4, it cooperates with the limiting groove 18 of the annular plate 5 to restrict the horizontal and stable rotation of the annular plate and ensure its stable rotation. Limiting groove 18: It is opened on the inner wall of the annular plate 5 at the corresponding limiting plate 17, and works with the limiting plate to limit the position of the annular plate and prevent it from leaving the feed pipe. Air outlet pipe 19: Located at the front end of jacket 2, it is used to discharge the heating medium in the jacket, form a medium circulation, and cooperate with the air inlet pipe to regulate the temperature; Air inlet pipe 20: Located at the rear end of jacket 2, it introduces heating medium into the jacket and serves as the medium input channel for temperature control of the jacket.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate, comprising a reaction vessel (1), a jacket (2) fixedly installed on the outer surface of the reaction vessel (1), and a top cover (3) fixedly installed on the upper surface of the reaction vessel (1), characterized in that: The upper surface of the cover (3) is fixedly installed with a feed pipe (4), and the lower end of the feed pipe (4) extends into the interior of the reactor (1); The auxiliary feeding mechanism is set on the feed pipe (4). The auxiliary feeding mechanism includes an annular plate (5) and two rotating rods (6). The annular plate (5) is rotatably sleeved on the outer surface of the feed pipe (4). Two first mounting grooves (7) are opened on the inner wall of the annular plate (5). The two rotating rods (6) are respectively rotatably installed on the inner wall of the two first mounting grooves (7). Two T-shaped grooves (8) are opened on the outer surface of the two rotating rods (6). T-shaped plates (9) are slidably inserted into the interior of the four T-shaped grooves (8).
2. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: The auxiliary feeding mechanism also includes four wear-resistant blocks (10), which are fixedly installed on one end of the four T-shaped plates (9) away from the corresponding rotating rod (6).
3. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: Two second mounting slots (11) are opened on the outer surface of the annular plate (5). Motors (12) are fixedly installed inside the two second mounting slots (11). The output ends of the two motors (12) rotate through the two first mounting slots (7) respectively. The two motors (12) are fixedly connected to the two rotating rods (6) respectively.
4. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: The outer surface of the annular plate (5) is fixedly equipped with six throttles (13) in a ring array.
5. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: Three connecting pipes (14) are also fixedly installed on the upper surface of the cover (3), and the lower ends of the three connecting pipes (14) all penetrate into the interior of the reactor (1).
6. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: A motor (15) is fixedly installed on the upper surface of the cover (3). The output end of the motor (15) rotates through the interior of the reactor (1). A stirring rod (16) is fixedly installed on the output end of the motor (15).
7. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: Each jacket (2) has an air outlet pipe (19) fixedly installed at its front end.
8. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: An air intake pipe (20) is fixedly installed at the rear end of the jacket (2).
9. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: The reactor (1) and the top cover (3) are connected by bolts.
10. The raw material processing reaction apparatus for the production of copper di-n-butyldithiocarbamate according to claim 1, characterized in that: A limiting plate (17) is fixedly installed on the outer surface of the feed pipe (4), and a limiting groove (18) is opened on the inner wall of the annular plate (5) at the position corresponding to the limiting plate (17).