Foodstuff crushing sampler for foodstuff detection
Patent Information
- Application Number
- CN202522325268.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-03
AI Technical Summary
针对现有技术的不足,本实用新型的目的在于提供一种食品检测用食品粉碎取样机,旨在解决现有技术中通常采用一对固定间距的粉碎辊来达到粉碎碾磨食物的目的,然而固定粉碎辊间距无法匹配食品物料的多样性,例如处理高硬度纤维物料(如坚果、带壳谷物)时,间距过小易导致物料卡机、辊体磨损,间距过大则仅能搓动物料无法破碎;而处理中低硬度黏性物料(如饼干、酱料结块)时,间距过小易过度粉碎成细粉(如饼干粉飞扬流失),间距过大则物料卡在辊缝或仅被压扁,失去粉碎意义的问题
本实用新型工作人员可预先根据待加工食品种类所需检测尺寸的不同来调整机体内主动破碎辊和固定破碎辊之间的间距,其调节方式为:人员启动第二伺服电机使传动丝杆转动,此时与之丝杆相作用的丝杆滑套可带着导装架及其内端所设的固定破碎辊配合滑装架及水平导块的导向沿着安装架进行水平位移,从而达到调整固定破碎辊与主动破碎辊间距的目的,调整完毕后人员启动第一伺服电机使主动破碎辊转动,此刻主动破碎辊配合固定破碎辊即可对人员通过进料部投入的食物进行破碎碾磨处理,值得一提的是,本方案中安装架内的传动丝杆周边配设有丝杆保护罩,并且安装架开设面朝下,由此可有效避免破碎碾磨的食物残渣等溅射到丝杆上对其造成影响和破坏。
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Figure CN224778109U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of food testing technology, specifically relating to a food crushing and sampling machine for food testing. Background Technology
[0002] Food testing involves detecting harmful substances in food according to national standards, primarily for harmful and toxic indicators such as heavy metals and aflatoxin. Food sampling is a crucial step in the testing process. This requires pulverizing the food sample to extract specific components, which necessitates the use of a food pulverizer / sampler.
[0003] Modern food crushing and sampling machines typically use a pair of crushing rollers with a fixed spacing to crush and grind food. However, the fixed roller spacing cannot match the diversity of food materials. For example, when processing high-hardness fibrous materials (such as nuts and shelled grains), if the spacing is too small, the material will easily get stuck and the rollers will wear out. If the spacing is too large, the material can only be rubbed but not crushed. When processing medium- to low-hardness sticky materials (such as biscuits and sauce clumps), if the spacing is too small, the material will be over-crushed into fine powder (such as biscuit powder flying away). If the spacing is too large, the material will get stuck in the roller gap or be flattened, losing the purpose of crushing. Utility Model Content
[0004] (1) Technical problems to be solved To address the shortcomings of existing technologies, the purpose of this utility model is to provide a food crushing and sampling machine for food testing. This addresses the problem that existing technologies typically use a pair of crushing rollers with a fixed spacing to crush and grind food. However, the fixed roller spacing cannot match the diversity of food materials. For example, when processing high-hardness fibrous materials (such as nuts and shelled grains), too small a spacing can easily cause material jamming and roller wear, while too large a spacing can only rub the material without crushing it. Similarly, when processing medium- to low-hardness sticky materials (such as biscuits and clumps of sauce), too small a spacing can easily lead to over-crushing into fine powder (such as biscuit powder flying away), while too large a spacing can cause the material to get stuck in the roller gap or simply be flattened, thus losing the purpose of crushing.
[0005] (2) Technical solution To solve the above-mentioned technical problems, this utility model provides a food crushing and sampling machine for food testing, including a machine body, a feeding part fixed at the top of the machine body, a discharging part installed at the bottom center of the machine body, a support frame fixed at the bottom of the machine body, and a control area at the front end of the machine body. An adaptive crushing mechanism is provided inside the machine body, and a sampling mechanism is provided on the surface of the support frame base. The adaptive crushing mechanism includes a driving crushing component, which is located on one side of the inside of the machine body, and an adaptive adjustment component is installed on the other side of the inside of the machine body.
[0006] Furthermore, the driving crushing component includes a first servo motor, which is mounted on the outside of the machine body, and the output end of the first servo motor is connected to an active crushing roller.
[0007] Furthermore, the adapter adjustment component includes mounting brackets, which are respectively located on both sides of the interior of the machine body. One end of one of the mounting brackets is equipped with a second servo motor, and the output end of the second servo motor is connected to a transmission screw. A screw sleeve is screwed around one side of the transmission screw, and a guide frame is fixed around the screw sleeve. Screw protective covers are installed on both sides of the guide frame. A fixed crushing roller is fixedly connected to the inner end face of the guide frame, and a sliding frame is fixedly connected to the other end of the fixed crushing roller. Horizontal guide blocks are provided above the two mounting brackets.
[0008] Furthermore, the two ends of the lead screw protective cover are respectively connected to the corresponding middle ends of the guide frame and one of the mounting frames, and the lead screw protective cover covers the periphery of the transmission lead screw.
[0009] Furthermore, the fixed crushing roller is connected to a horizontal guide by means of a guide frame, a sliding frame, a horizontal guide block, and two opposing mounting frames.
[0010] Furthermore, the sampling mechanism includes anti-deviation rails, which are respectively disposed on both sides of the bottom surface of the support frame. A guide rail seat is mounted above the two anti-deviation rails, and a sampling collection box is fixed above the guide rail seat.
[0011] Furthermore, the sampling collection box utilizes a guide rail seat and an anti-deviation rail to form a limiting sliding connection.
[0012] (3) Beneficial effects Compared with the prior art, the beneficial effects of this utility model are as follows: This invention allows operators to pre-adjust the distance between the active crushing roller and the fixed crushing roller inside the machine according to the different detection dimensions required for the types of food to be processed. The adjustment method is as follows: the operator starts the second servo motor to rotate the transmission screw. At this time, the screw sleeve interacting with the screw can carry the guide frame and the fixed crushing roller at its inner end, and with the guidance of the sliding frame and the horizontal guide block, move horizontally along the mounting frame, thereby achieving the purpose of adjusting the distance between the fixed crushing roller and the active crushing roller. After the adjustment is completed, the operator starts the first servo motor to rotate the active crushing roller. At this time, the active crushing roller and the fixed crushing roller can crush and grind the food fed by the operator through the feeding part. It is worth mentioning that in this solution, the transmission screw inside the mounting frame is equipped with a screw protective cover, and the opening surface of the mounting frame faces downward, which can effectively prevent food residues from splashing onto the screw and causing damage.
[0013] After the food is crushed and ground, it will flow into the sampling collection box placed below. Staff can then take samples from the sampling collection box. It should be noted that the guide rail and anti-deviation rail below the sampling collection box can effectively prevent the box from shifting and avoid material spillage due to the box shifting. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the machine. Figure 3 This is a perspective view of one of the mounting brackets. Figure 4 This is a schematic diagram of another mounting bracket structure.
[0016] The labels in the attached diagram are as follows: 1. Machine body; 2. Feeding section; 3. Discharge section; 4. Support frame; 5. Control area; 6. Adaptive crushing mechanism; 61. Drive crushing assembly; 611. First servo motor; 612. Active crushing roller; 62. Adaptive adjustment assembly; 621. Mounting frame; 622. Second servo motor; 623. Transmission screw; 624. Screw sleeve; 625. Guide frame; 626. Screw protective cover; 627. Fixed crushing roller; 628. Sliding frame; 629. Horizontal guide block; 7. Sampling mechanism; 71. Anti-deviation rail; 72. Guide rail seat; 73. Sampling collection box. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] This specific embodiment is a food crushing and sampling machine for food testing, and its structural schematic diagram is shown below. Figures 1 to 4As shown, the machine includes a body 1, a feeding section 2 fixed at the top of the body 1, a discharging section 3 installed at the bottom center of the body 1, a support frame 4 fixed at the bottom of the body 1, a control area 5 at the front end of the body 1, an adaptive crushing mechanism 6 installed inside the body 1, a sampling mechanism 7 installed on the surface of the base of the support frame 4, the adaptive crushing mechanism 6 including a drive crushing assembly 61, the drive crushing assembly 61 including a first servo motor 611, the first servo motor 611 being installed on the outside of the body 1, the output end of the first servo motor 611 being connected to an active crushing roller 612, and the drive crushing assembly 61 being located inside the body 1 on one side, and an adaptive adjustment assembly 6 being installed on the other side of the inside of the body 1. 2. The adapter adjustment component 62 includes a mounting bracket 621, which is located on both sides of the interior of the machine body 1. A second servo motor 622 is mounted on one end of one of the mounting brackets 621, and the output end of the second servo motor 622 is connected to a transmission screw 623. A screw sleeve 624 is screwed around one side of the transmission screw 623, and a guide bracket 625 is fixed around the screw sleeve 624. Screw protective covers 626 are mounted on both sides of the guide bracket 625. The two ends of the screw protective covers 626 are respectively connected to the corresponding middle ends of the guide bracket 625 and one of the mounting brackets 621, and the screw protective covers 626 cover the periphery of the transmission screw 623. The inner end face of the guide bracket 625 is fixed. A fixed crushing roller 627 is connected, and a sliding frame 628 is fixedly connected to the other end of the fixed crushing roller 627. A horizontal guide block 629 is set above the two mounting frames 621. The fixed crushing roller 627 forms a horizontal guide connection with the guide frame 625, the sliding frame 628, the horizontal guide block 629, and the two opposing mounting frames 621. The operator can adjust the distance between the active crushing roller 612 and the fixed crushing roller 627 in the machine body 1 in advance according to the different detection dimensions required for the type of food to be processed. The adjustment method is as follows: the operator starts the second servo motor 622 to rotate the transmission screw 623. At this time, the screw sleeve 624, which interacts with the screw, can carry the guide frame 625 and the fixed frame 629 set at its inner end. The fixed crushing roller 627, in conjunction with the sliding frame 628 and the horizontal guide block 629, moves horizontally along the mounting frame 621 to adjust the distance between the fixed crushing roller 627 and the active crushing roller 612. After adjustment, the operator starts the first servo motor 611 to rotate the active crushing roller 612. At this time, the active crushing roller 612, in conjunction with the fixed crushing roller 627, can crush and grind the food fed by the operator through the feeding section 2. It is worth mentioning that in this solution, the transmission screw 623 inside the mounting frame 621 is equipped with a screw protective cover 626 around it, and the opening surface of the mounting frame 621 faces downwards. This can effectively prevent food residues from splashing onto the screw and causing damage.
[0019] The sampling mechanism 7 includes anti-deviation rails 71, which are respectively located on both sides of the bottom surface of the support frame 4. A guide rail seat 72 is mounted above the two anti-deviation rails 71, and a sampling collection box 73 is fixed above the guide rail seat 72. The sampling collection box 73 is connected to the guide rail seat 72 and the anti-deviation rails 71 by means of a limiting sliding connection. After the food is crushed and ground, it will fall into the sampling collection box 73 placed below along the discharge section 3. The staff can then take the material from the sampling collection box 73 for sampling. It should be noted that the guide rail seat 72 and the anti-deviation rails 71 below the sampling collection box 73 can effectively prevent the box from shifting and avoid material spillage due to the box shifting.
[0020] Working principle: Operators can pre-adjust the distance between the active crushing roller 612 and the fixed crushing roller 627 inside the machine body 1 according to the different detection dimensions required for the type of food to be processed. The adjustment method is as follows: The operator starts the second servo motor 622 to rotate the transmission screw 623. At this time, the screw sleeve 624, which interacts with the screw, can carry the guide frame 625 and the fixed crushing roller 627 at its inner end, and with the guidance of the sliding frame 628 and the horizontal guide block 629, it can move horizontally along the mounting frame 621, thereby achieving the purpose of adjusting the distance between the fixed crushing roller 627 and the active crushing roller 612. After adjustment, the operator starts the first servo motor... Machine 611 rotates the active crushing roller 612. At this time, the active crushing roller 612, together with the fixed crushing roller 627, can crush and grind the food fed by personnel through the feeding section 2. It is worth mentioning that in this solution, the transmission screw 623 in the mounting frame 621 is equipped with a screw protection cover 626 around it, and the opening surface of the mounting frame 621 faces downward. This can effectively prevent food residues from splashing onto the screw and causing damage. After the food is crushed and ground, it will fall into the sampling collection box 73 placed below through the discharge section 3. The staff can then take samples from the sampling collection box 73.
[0021] All technical features in this embodiment can be freely combined according to actual needs.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A food crushing and sampling machine for food testing, comprising a body (1), characterized in that, The upper part of the machine body (1) is fixedly provided with a feeding part (2), and the lower middle part of the machine body (1) is provided with a discharge part (3). The bottom end of the machine body (1) is fixedly provided with a support frame (4), and the front end of the machine body (1) is provided with a control area (5). The machine body (1) is equipped with an adaptive crushing mechanism (6). The surface of the base of the support frame (4) is provided with a sampling mechanism (7). The adaptive crushing mechanism (6) includes a driving crushing component (61), and the driving crushing component (61) is located on one side of the inside of the machine body (1). The other side of the inside of the machine body (1) is equipped with an adaptive adjustment component (62).
2. The food crushing and sampling machine for food testing according to claim 1, characterized in that, The drive crushing assembly (61) includes a first servo motor (611), and the first servo motor (611) is installed on the outside side of the machine body (1). The output end of the first servo motor (611) is connected to an active crushing roller (612).
3. The food crushing and sampling machine for food testing according to claim 1, characterized in that, The adapter adjustment component (62) includes a mounting bracket (621), which is located on both sides of the interior of the machine body (1). One end of one of the mounting brackets (621) is equipped with a second servo motor (622), and the output end of the second servo motor (622) is connected to a transmission screw (623). A screw sleeve (624) is screwed around one side of the transmission screw (623), and a guide frame (625) is fixed around the screw sleeve (624). Screw protective covers (626) are installed on both sides of the guide frame (625). A fixed crushing roller (627) is fixedly connected to the inner end face of the guide frame (625), and a sliding frame (628) is fixedly connected to the other end of the fixed crushing roller (627). A horizontal guide block (629) is provided above the two mounting brackets (621).
4. A food crushing and sampling machine for food testing according to claim 3, characterized in that, The two ends of the lead screw protective cover (626) are respectively connected to the corresponding middle ends of the guide frame (625) and one of the mounting frames (621), and the lead screw protective cover (626) covers the periphery of the transmission lead screw (623).
5. A food crushing and sampling machine for food testing according to claim 3, characterized in that, The fixed crushing roller (627) is horizontally guided by a guide frame (625), a sliding frame (628), a horizontal guide block (629), and two opposing mounting frames (621).
6. A food crushing and sampling machine for food testing according to claim 1, characterized in that, The sampling mechanism (7) includes anti-deviation rails (71), and the anti-deviation rails (71) are respectively disposed on both sides of the bottom surface of the support frame (4). A guide rail seat (72) is mounted above the two anti-deviation rails (71), and a sampling collection box (73) is fixed above the guide rail seat (72).
7. A food crushing and sampling machine for food testing according to claim 6, characterized in that, The sampling collection box (73) is connected by a guide rail seat (72) and an anti-deviation rail (71) to form a limiting sliding connection.