A zirconium silicate grinding apparatus

CN224778115UActive Publication Date: 2026-09-22FOSHAN WANHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202522259827.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-09-22
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

[0003]然而,现有技术中的硅酸锆研磨设备在实际应用过程中仍存在一定不足,一方面,多数研磨设备的研磨组件采用固定角度设计,研磨盘仅能以单一姿态对物料进行研磨,导致物料在研磨箱内易出现研磨死角,部分物料无法与研磨盘充分接触,进而造成研磨不均匀,难以达到高精度生产所需的粒度标准;另一方面,现有设备缺乏高效的物料后续处理结构,研磨后的硅酸锆物料易因颗粒间的吸附力形成结块,若直接进入后续加工工序,会影响最终产品质量,而额外增设打散设备则会增加生产流程复杂度与设备投入成本

Benefits of technology

[0018]1、该硅酸锆研磨设备,为了更好地对硅酸锆物料进行研磨,通过设置研磨组件,将硅酸锆物料输送至研磨箱内部,启动顶板上的伺服电机,配合轴承座使得转轴带动研磨盘转动,对物料研磨,同步启动固定架上的吸料泵,配合进料嘴和进料管,将研磨后的物料吸入经过出料管排出,而当启动液压杆,使得顶板摆动,使得研磨效果更好,继而能更好地对硅酸锆物料进行研磨。

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Abstract

The utility model relates to the technical field of grinding equipment, and disclose a kind of zirconium silicate grinding equipment, the zirconium silicate grinding equipment, including bottom plate, the vertical frame is fixedly installed in bottom plate top, the bottom plate top is provided with grinding assembly, the grinding assembly includes fixed frame, fixedly installed in the bottom plate top, the fixed frame top end is hingedly installed with hydraulic rod fixed end, the hydraulic rod piston end is hingedly installed with top plate, and the top plate is rotatably installed in vertical frame top end by bearing piece.This zirconium silicate grinding equipment, by setting grinding assembly, zirconium silicate material is delivered to grinding box inside, starts servo motor on top plate, and makes the rotating shaft drive grinding disc to rotate by cooperating bearing block, grinds material, synchronously starts suction pump on fixed frame, cooperates feeding nozzle and feed pipe, and the material after grinding is sucked and discharged through discharge pipe, and when starting hydraulic rod, makes top plate swing, so that grinding effect is better, and then can better grind zirconium silicate material.
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Description

Technical Field

[0001] This utility model relates to the field of grinding equipment technology, specifically to a zirconium silicate grinding equipment. Background Technology

[0002] In the industrial production field, zirconium silicate is widely used in ceramics, glass, coatings and other industries due to its high refractive index, good chemical stability and wear resistance. However, zirconium silicate materials need to be ground before being put into practical application to achieve the particle size required for production. Therefore, zirconium silicate grinding equipment has become one of the core equipment in the zirconium silicate processing process.

[0003] However, existing zirconium silicate grinding equipment still has certain shortcomings in practical applications. On the one hand, most grinding equipment uses a fixed-angle design for the grinding components, and the grinding disc can only grind the material in a single posture. This results in grinding dead corners in the grinding box, and some materials cannot fully contact the grinding disc, leading to uneven grinding and difficulty in achieving the particle size standards required for high-precision production. On the other hand, existing equipment lacks an efficient material post-processing structure. The ground zirconium silicate material is prone to agglomeration due to the adsorption force between particles. If it directly enters the subsequent processing steps, it will affect the quality of the final product. Adding additional dispersing equipment will increase the complexity of the production process and the cost of equipment investment.

[0004] In view of this, we propose a zirconium silicate grinding device. Utility Model Content

[0005] The purpose of this invention is to provide a zirconium silicate grinding device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A zirconium silicate grinding device includes a base plate, a vertical frame fixedly mounted on the top of the base plate, and a grinding assembly disposed on the top of the base plate. The grinding assembly includes:

[0008] A fixed frame is fixedly installed on the top of the base plate. A hydraulic rod fixed end is hinged to the top of the fixed frame, and a top plate is hinged to the piston end of the hydraulic rod. The top plate is rotatably installed on the top of the vertical frame through bearing components.

[0009] A grinding box is fixedly installed on the top of the top plate. A servo motor is fixedly installed on the outside of the grinding box. A bearing seat is fixedly installed on the grinding box. A rotating shaft is rotatably installed inside the bearing seat. The rotating shaft is fixedly installed at the output end of the servo motor. A grinding disc is fixedly installed on the outside of the rotating shaft.

[0010] A suction pump is fixedly installed on a fixed frame. A feed pipe, which is a flexible hose, is fixedly installed at the input end of the suction pump. A feed nozzle is fixedly installed on the feed pipe and fixedly installed on the feed box. A discharge pipe is fixedly installed at the output end of the suction pump.

[0011] In a further embodiment, two sets of hydraulic rods are provided, making the top plate more stable.

[0012] In a further embodiment, the bearing housing is provided in two sets.

[0013] In a further embodiment, the grinding box has an inlet at the top for feeding zirconium silicate material.

[0014] In a further embodiment, a dispersing assembly is also provided on the top of the base plate. The dispersing assembly includes a hopper, which is fixedly installed on the top of the base plate, and the top of the hopper is inclined.

[0015] In a further embodiment, a spring rod is hinged to one end of the hopper, and two sets of spring rods are provided. An inclined bucket is rotatably mounted on the vertical frame via bearing components. The other end of the spring rod is hinged to the inclined bucket, which is inclined. A vibration motor is fixedly mounted on the outside of the inclined bucket to allow the inclined bucket to swing better.

[0016] In a further embodiment, the discharge pipe is located above the inclined hopper, and the two do not intersect to prevent motion interference.

[0017] Compared with the prior art, the present invention provides a zirconium silicate grinding device, which has the following beneficial effects:

[0018] 1. This zirconium silicate grinding equipment, in order to better grind zirconium silicate material, is equipped with a grinding component to transport the zirconium silicate material into the grinding chamber. The servo motor on the top plate is started, and the bearing seat causes the rotating shaft to drive the grinding disc to rotate and grind the material. At the same time, the suction pump on the fixed frame is started, and the feeding nozzle and feeding pipe are used to suck the ground material into the discharge pipe and discharge it. When the hydraulic rod is started, the top plate swings, which makes the grinding effect better and thus can better grind the zirconium silicate material.

[0019] 2. In order to better disperse the zirconium silicate material, this zirconium silicate grinding equipment is equipped with a dispersion component. When the ground zirconium silicate material is discharged through the discharge pipe, it will fall onto the inclined bucket. The vibration motor is started, and the inclined bucket is vibrated in conjunction with the spring rod, so that the zirconium silicate material is dispersed and falls downward onto the feed hopper, and is finally collected, which makes it easier for subsequent processing. Attached Figure Description

[0020] Figure 1This is a first-view schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model;

[0022] Figure 3 This is a third-view schematic diagram of the overall structure of this utility model;

[0023] Figure 4 This is a cross-sectional view of part of the structure of this utility model.

[0024] Explanation of icon numbers:

[0025] 1. Base plate; 2. Vertical frame;

[0026] 3. Grinding assembly; 31. Fixing frame; 32. Hydraulic rod; 33. Top plate; 34. Grinding box; 35. Servo motor; 36. Bearing seat; 37. Rotating shaft; 38. Grinding disc; 39. Suction pump; 310. Feed pipe; 311. Feed nozzle; 312. Discharge pipe;

[0027] 4. Dispersing component; 41. Feed hopper; 42. Spring rod; 43. Inclined bucket; 44. Vibration motor. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In this application, the term "above" indicates the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is primarily used to better describe this application and its embodiments, and is not intended to limit the indicated device, element, or component to having a specific orientation, or to construct and operate in a specific orientation. Furthermore, the term "above" may also be used in certain circumstances to indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances.

[0030] Please see Figures 1-4 This utility model provides a technical solution:

[0031] A zirconium silicate grinding device includes a base plate 1, and a vertical frame 2 is fixedly installed on the top of the base plate 1.

[0032] In one embodiment of this utility model, a grinding assembly 3 is provided on the top of the base plate 1. The grinding assembly 3 includes a fixing frame 31, which is fixedly installed on the top of the base plate 1. A hydraulic rod 32 is hinged to the top of the fixing frame 31, and a top plate 33 is hinged to the piston end of the hydraulic rod 32. The top plate 33 is rotatably installed on the top of the vertical frame 2 via bearing components. In addition, two sets of hydraulic rods 32 are provided to make the top plate 33 more stable. A grinding box 34 is fixedly installed on the top of the top plate 33. Furthermore, a feed port for inputting zirconium silicate material is opened at the top of the grinding box 34. The grinding box 34 is externally fixedly installed. There is a servo motor 35, and a bearing housing 36 is fixedly installed on the grinding box 34. In addition, there are two sets of bearing housings 36. A rotating shaft 37 is rotatably installed inside the bearing housing 36. The rotating shaft 37 is fixedly installed on the output end of the servo motor 35. A grinding disc 38 is fixedly installed on the outside of the rotating shaft 37. A suction pump 39 is fixedly installed on the fixed frame 31. A feed pipe 310 is fixedly installed at the input end of the suction pump 39. The feed pipe 310 is a flexible hose. A feed nozzle 311 is fixedly installed on the feed pipe 310. The feed nozzle 311 is fixedly installed on the grinding box 34. A discharge pipe 312 is fixedly installed at the output end of the suction pump 39.

[0033] In this embodiment, the operator precisely feeds the zirconium silicate material to be ground into the internal cavity of the grinding chamber 34 through the pre-set feed port at the top of the grinding chamber 34, ensuring that the material is evenly distributed in the grinding area within the grinding chamber 34, laying the foundation for subsequent grinding operations. The power to the servo motor 35 is then turned on, and the servo motor 35 starts and outputs torque, driving the rotating shaft 37, which is fixedly connected to it, to rotate. Since the rotating shaft 37 is rotatably mounted inside the bearing seat 36 on the grinding chamber 34, the bearing seat 36 provides stable support and a low-friction rotational environment for the rotating shaft 37, effectively reducing wear and resistance during rotation. As the rotating shaft 37 rotates, the grinding disc 38, fixedly mounted outside the rotating shaft 37, rotates synchronously at high speed. The grinding disc 38 fully contacts the material inside the grinding chamber 34, and the mechanical grinding force breaks and grinds large pieces of zirconium silicate material into fine particles. To further improve the uniformity and fineness of the grinding, the hydraulic rod 32, hinged on the fixed frame 31, can be activated. The piston end of 32 extends or retracts, generating a pushing or pulling force on the top plate 33. Since the top plate 33 is rotatably mounted on the top of the vertical frame 2 through the bearing components, and the hydraulic rod 32 is provided in two sets, it can ensure that the top plate 33 can swing smoothly around the bearing components at the top of the vertical frame 2. The swing of the top plate 33 drives the grinding box 34 fixedly mounted on its top to swing synchronously, so that the material in the grinding box 34 can contact the grinding disc 38 from different angles, avoiding grinding dead angles and greatly improving the overall grinding effect. At the same time as the grinding operation is in progress, the suction pump 39 fixedly mounted on the fixed frame 31 is started. The suction pump 39 generates negative pressure and continuously sucks in the ground material in the grinding box 34 through the feed pipe 310 fixedly connected to the input end (the hose material can adapt to the swing of the grinding box 34 to avoid pipeline damage) and the feed nozzle 311 fixedly mounted on the grinding box 34. After being pressurized by the suction pump 39, the sucked material is discharged in a direction through the discharge pipe 312 fixedly mounted on its output end, which is used to transport materials for the subsequent dispersing process.

[0034] In one embodiment of this utility model, a dispersing component 4 is also provided on the top of the base plate 1. The dispersing component 4 includes a feeding hopper 41, which is fixedly installed on the top of the base plate 1. The top of the feeding hopper 41 is inclined. In addition, one end of a spring rod 42 is hinged to the feeding hopper 41. Two sets of spring rods 42 are provided. An inclined bucket 43 is rotatably installed on the vertical frame 2 through a bearing. The other end of the spring rod 42 is hinged to the inclined bucket 43. The inclined bucket 43 is inclined. A vibration motor 44 is fixedly installed on the outside of the inclined bucket 43 to make the inclined bucket 43 swing better. In addition, the discharge pipe 312 is located above the inclined bucket 43 and the two do not intersect to prevent motion interference.

[0035] In this embodiment, the ground material discharged from the discharge pipe 312 falls onto the inclined hopper 43 located below it (the discharge pipe 312 and the inclined hopper 43 do not intersect, effectively avoiding motion interference). The power supply to the vibration motor 44 fixedly installed outside the inclined hopper 43 is turned on. After the vibration motor 44 starts, it generates high-frequency vibration force, which is transmitted to the inclined hopper 43. Since the inclined hopper 43 is hinged to the feed hopper 41 via spring rods 42 (two sets of spring rods 42 are provided to ensure support stability), and the inclined hopper 43 itself is inclined, the vibration force, under the elastic cooperation of the spring rods 42, causes the inclined hopper 43 to... The bucket 43 generates a stable reciprocating oscillation. Under the combined action of vibration and tilt angle, the zirconium silicate material falling on the inclined bucket 43 is completely broken up into uniform fine particles. The broken zirconium silicate material slides naturally down the inclined surface of the inclined bucket 43 and finally falls into the feed hopper 41 fixedly installed on the top of the base plate 1 (the top of the feed hopper 41 is tilted to facilitate the smooth entry of the material). The material is collected in the feed hopper 41 and provides the required material for subsequent packaging, transfer or further processing. The entire workflow is completed in a closed loop.

[0036] All electrical components appearing in this application are electrically connected to the controller and 220V AC mains power. The controller is a conventional and known device that can control the hydraulic rod 32, servo motor 35, suction pump 39, and vibration motor 44. All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as riveting and welding that are mature in the prior art. In addition, the standard parts are all conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art.

[0037] It should be noted that the above electrical components are all existing technology products. Those skilled in the art should select, install, and complete the circuit debugging work according to the needs of use to ensure that each electrical appliance can work normally. The components are all general standard parts or components known to those skilled in the art. Their structure and principle can be known by those skilled in the art through technical manuals or conventional experimental methods. No specific restrictions are made here. The supporting structures of the hydraulic drive structure appearing in this application document, such as hydraulic tanks and hydraulic pumps, are existing equipment and will not be described in detail here.

[0038] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A zirconium silicate grinding device, comprising a base plate (1), wherein a vertical frame (2) is fixedly installed on the top of the base plate (1), characterized in that: A grinding assembly (3) is provided on the top of the base plate (1), and the grinding assembly (3) includes: A fixed frame (31) is fixedly installed on the top of the base plate (1). The fixed end of the hydraulic rod (32) is hinged to the top of the fixed frame (31). The piston end of the hydraulic rod (32) is hinged to the top plate (33). The top plate (33) is rotatably installed on the top of the vertical frame (2) through bearing components. A grinding box (34) is fixedly installed on the top of the top plate (33). A servo motor (35) is fixedly installed on the outside of the grinding box (34). A bearing seat (36) is fixedly installed on the grinding box (34). A rotating shaft (37) is rotatably installed inside the bearing seat (36). The rotating shaft (37) is fixedly installed at the output end of the servo motor (35). A grinding disc (38) is fixedly installed on the outside of the rotating shaft (37). A suction pump (39) is fixedly installed on a fixed frame (31). A feed pipe (310) is fixedly installed at the input end of the suction pump (39). The feed pipe (310) is a flexible hose. A feed nozzle (311) is fixedly installed on the feed pipe (310). The feed nozzle (311) is fixedly installed on the grinding box (34). A discharge pipe (312) is fixedly installed at the output end of the suction pump (39).

2. The zirconium silicate grinding equipment according to claim 1, characterized in that: The hydraulic rod (32) is provided in two sets.

3. The zirconium silicate grinding equipment according to claim 1, characterized in that: The bearing housing (36) is provided in two sets.

4. The zirconium silicate grinding equipment according to claim 1, characterized in that: The grinding box (34) has a feed port at the top for inputting zirconium silicate material.

5. The zirconium silicate grinding equipment according to claim 1, characterized in that: The bottom plate (1) is also provided with a dispersing component (4) at the top. The dispersing component (4) includes a feeding hopper (41), which is fixedly installed on the top of the bottom plate (1). The top of the feeding hopper (41) is inclined.

6. The zirconium silicate grinding equipment according to claim 5, characterized in that: One end of a spring rod (42) is hinged to the hopper (41). Two sets of spring rods (42) are provided. An inclined bucket (43) is rotatably mounted on the vertical frame (2) through a bearing. The other end of the spring rod (42) is hinged to the inclined bucket (43). The inclined bucket (43) is inclined. A vibration motor (44) is fixedly installed on the outside of the inclined bucket (43).

7. The zirconium silicate grinding equipment according to claim 6, characterized in that: The discharge pipe (312) is located above the inclined bucket (43), and the two do not intersect.