A slitting device for sauce production

Abstract

The utility model relates to the technical field of sauce production, and disclose a slitting equipment for sauce production, including: the slitting box, the top end of slitting box is sleeved with the top cap, the inside fixed sleeve of top cap top is equipped with fixed box, motion mechanism, motion mechanism sets up inside fixed box, rotating mechanism, rotating mechanism sets up the outer surface of fixed box. The utility model drives the driving gear through the motor, simultaneously extruding shaft promotes the motion block to drive the up and down movement of slitting leaf with driving gear, bevel gear set and slitting leaf rotation, realize slitting leaf rotation plus and down reciprocating compound motion. The design breaks through the single limitation of traditional equipment slitting track, covers different height and area in slitting box, avoids raw material leakage and repeated cutting, ensures that raw material granularity is even, is broken thoroughly, need not secondary slitting, shortens production cycle, reduces energy consumption and cost, guarantees subsequent stirring, boiling process efficiency, improves sauce delicacy and flavor release effect.

Description

Technical Field

[0001] This utility model relates to the field of sauce production technology, and more specifically, to a slitting device for sauce production. Background Technology

[0002] In the food processing industry, sauces are key ingredients for enhancing food flavor, and the precision of their production and processing directly determines the quality and taste of the final product. In sauce production, the cutting and crushing of raw materials is one of the core pre-processing steps. The uniformity and thoroughness of the crushed particles not only affect the efficiency of subsequent mixing, cooking, and flavor infusion processes, but also have a decisive impact on the sauce's smoothness, texture, and the release of flavor compounds.

[0003] Currently, most mainstream sauce production slitting equipment on the market adopts a single rotary slitting structure. Its working principle typically involves a motor driving a single shaft to rotate slitting blades, which then crush the raw materials using the cutting action of the blades. However, in practical applications, the slitting blades of this traditional equipment can only rotate around a fixed axis, resulting in a single movement trajectory and limited coverage. When sauce raw materials are fed into the slitting box, some materials tend to accumulate at the edges of the blades' rotation trajectory, failing to make sufficient contact with the high-speed rotating blades, leading to missed cuts. Meanwhile, some materials remain in the same area for repeated cutting, ultimately resulting in significant differences in particle size among the slitting products. Furthermore, a large number of lumpy materials that do not meet the preset particle size requirements still exist in the slitting products, necessitating secondary slitting. This not only severely reduces production efficiency but also increases equipment energy consumption and production costs, hindering cost control in large-scale sauce production. Therefore, improvements are needed. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a slitting device for sauce production, which has the advantage of fully slitting and crushing sauce raw materials.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a slitting device for sauce production, comprising: The slitting box has a top cover fitted onto its top, and a fixing box is fixedly fitted inside the top of the top cover. A motion mechanism, wherein the motion mechanism is disposed inside the fixed box; A rotating mechanism is disposed on the outer surface of the fixed box; The rotating mechanism includes a motor, the outer surface of which is fixedly connected to the outer surface of the fixed box. A rotating shaft is fixedly sleeved on the output end of the motor. A drive gear is fixedly sleeved on the outer surface of the rotating shaft. A driven gear is meshed on the outer surface of the drive gear. A first bevel gear is fixedly mounted on the outer surface of the driven gear. A fixed shaft is movably sleeved inside both the driven gear and the first bevel gear. The fixed shaft is fixedly connected to the inside of the fixed box. A second bevel gear is meshed on the outer surface of the first bevel gear. The bottom end of the second bevel gear is movably sleeved inside the fixed box. A square rod is movably sleeved inside the second bevel gear. A connecting block is fixedly mounted on the bottom end of the square rod. A connecting part is movably sleeved inside the connecting block. A vertical shaft is fixedly mounted on the bottom end of the connecting part. A cutting blade is fixedly sleeved on the outer surface of the vertical shaft.

[0006] As a preferred technical solution of this utility model, the motion mechanism includes a pressing shaft, which is fixedly connected to the outer surface of the drive gear, and a moving block abuts against the outer surface of the pressing shaft; A circular shaft, the outer surface of which is movably connected to the interior of the moving block, and the bottom end of which is fixedly connected to the top end of the square rod.

[0007] As a preferred embodiment of this utility model, a slider is fixedly installed on the outer surface of the moving block, a limit block is slidably connected to the outer surface of the slider, and the limit block is fixedly connected to the interior of the fixed box.

[0008] As a preferred embodiment of this utility model, a baffle is hinged to the inside of the top of the top cover, and a handle is fixedly installed on the top of the baffle.

[0009] As a preferred embodiment of this utility model, a fixing plate is fixedly sleeved on the outer surface of the slitting box, and a base frame is fixedly installed at the bottom end of the fixing plate.

[0010] As a preferred embodiment of this utility model, a discharge port is fixedly installed at the bottom of the slitting box, and a valve is provided on the discharge port.

[0011] As a preferred embodiment of this utility model, the connecting block has a locking block hinged inside, and the outer surface of the locking block abuts against the outer surface of the connecting part; the outer surface of the locking block abuts against a moving sleeve, and the moving sleeve is movably sleeved with the outer surface of the connecting block.

[0012] As a preferred embodiment of this utility model, a vertical rod is fixedly installed at the top of the sports sleeve, and a fixing block is slidably connected to the outer surface of the vertical rod.

[0013] As a preferred embodiment of this utility model, a spring is fixedly installed at the top of the vertical rod, and the top of the spring is fixedly connected to the interior of the fixing block.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model uses a motor-driven drive gear to synchronously rotate the driven gear, bevel gear set, and slitting blades. Simultaneously, the extrusion shaft pushes the moving block, causing the slitting blades to move up and down, achieving a combined rotational and reciprocating motion of the slitting blades. This design breaks through the limitations of traditional equipment with a single slitting trajectory, covering different heights and areas within the slitting box. It avoids missed cutting and repeated cutting of raw materials, ensuring uniform particle size and thorough crushing. No secondary cutting is required, shortening the production cycle, reducing energy consumption and costs, ensuring the efficiency of subsequent stirring and cooking processes, and improving the sauce's smoothness and flavor release.

[0015] 2. When the cutting blade is worn or damaged, pushing the moving sleeve releases the limiting position on the locking block, and pulling the vertical shaft allows the vertical shaft and the cutting blade to be removed from the connecting block for replacement. This eliminates the need for complex disassembly steps, simplifying the assembly and disassembly process, reducing the workload and time for operators, minimizing downtime due to cutting blade maintenance, further ensuring the continuity and efficiency of sauce production, and reducing equipment maintenance costs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a cross-sectional view of the limiting block of this utility model; Figure 4 This is a cross-sectional structural diagram of the moving block of this utility model; Figure 5 This is a cross-sectional view of the connecting block of this utility model; Figure 6 This is a cross-sectional structural diagram of the spring of this utility model.

[0017] In the diagram: 1. Slitting box; 2. Top cover; 3. Fixed box; 4. Motor; 5. Rotating shaft; 6. Drive gear; 7. Driven gear; 8. First bevel gear; 9. Fixed shaft; 10. Second bevel gear; 11. Square rod; 12. Connecting block; 13. Connecting part; 14. Vertical shaft; 15. Sliding blade; 16. Extrusion shaft; 17. Moving block; 18. Round shaft; 19. Slider; 20. Limiting block; 21. Baffle; 22. Handle; 23. Fixed plate; 24. Base frame; 25. Discharge port; 26. Valve; 27. Clamping block; 28. Moving sleeve; 29. ​​Vertical rod; 30. Fixed block; 31. Spring. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figures 1 to 6 As shown, this utility model provides a slitting device for sauce production, comprising: The top of the slitting box 1 is fitted with a top cover 2, and the top of the top of the top cover 2 is fixedly fitted with a fixing box 3. The motion mechanism is located inside the fixed box 3; A rotating mechanism is installed on the outer surface of the fixed box 3; The rotating mechanism includes a motor 4, the outer surface of which is fixedly connected to the outer surface of the fixed box 3. A rotating shaft 5 is fixedly sleeved at the output end of the motor 4. A drive gear 6 is fixedly sleeved on the outer surface of the rotating shaft 5. A driven gear 7 is meshed on the outer surface of the drive gear 6. A first bevel gear 8 is fixedly installed on the outer surface of the driven gear 7. A fixed shaft 9 is movably sleeved inside both the driven gear 7 and the first bevel gear 8. The fixed shaft 9 is fixedly connected to the inside of the fixed box 3. A second bevel gear 10 is meshed on the outer surface of the first bevel gear 8. The bottom end of the second bevel gear 10 is movably sleeved inside the fixed box 3. A square rod 11 is movably sleeved inside the second bevel gear 10. A connecting block 12 is fixedly installed at the bottom end of the square rod 11. A connecting part 13 is movably sleeved inside the connecting block 12. A vertical shaft 14 is fixedly installed at the bottom end of the connecting part 13. A splitting blade 15 is fixedly sleeved on the outer surface of the vertical shaft 14.

[0020] The slitting box 1 provides a space for slitting and crushing sauce raw materials. The top cover 2 is used to close the top of the slitting box 1 to prevent raw materials from splashing. The fixed box 3 provides a mounting and protective carrier for the motion mechanism and the rotating mechanism. In the rotating mechanism, the motor 4 serves as a power source to provide the power required for the operation of the equipment. The rotating shaft 5 is used to transmit the power of the motor 4 to drive the drive gear 6 to rotate. The drive gear 6 drives the driven gear 7 to rotate through meshing transmission. The driven gear 7 drives the first bevel gear 8 to rotate at the same time. The fixed shaft 9 provides rotational support and limit for the driven gear 7 and the first bevel gear 8. The first bevel gear 8 changes the direction of power through meshing transmission and drives the second bevel gear 10 to rotate. The square rod 11 rotates under the drive of the second bevel gear 10 and can move up and down. The connecting block 12 is used to connect the square rod 11 and the connecting part 13. The vertical shaft 14 on the connecting part 13 is used to install the slitting blade 15 and drive it to rotate. The slitting blade 15 slits and crushes the raw materials in the slitting box 1 by rotating.

[0021] The motion mechanism includes a pressing shaft 16, which is fixedly connected to the outer surface of the drive gear 6, and the outer surface of the pressing shaft 16 abuts against the moving block 17. The outer surface of the round shaft 18 is movably connected to the inside of the moving block 17, and the bottom end of the round shaft 18 is fixedly connected to the top end of the square rod 11.

[0022] In the motion mechanism, the extrusion shaft 16 rotates with the drive gear 6. During the rotation, it generates an extrusion thrust on the motion block 17 to drive the motion block 17 to move. The motion block 17 is used to bear the extrusion force of the extrusion shaft 16 and drive the round shaft 18 to move. The round shaft 18 connects the motion block 17 and the square rod 11, and transmits the up and down movement of the motion block 17 to the square rod 11, so that the square rod 11 can move up and down while rotating, thereby driving the cutting blade 15 to move up and down synchronously to expand the cutting range.

[0023] Among them, a slider 19 is fixedly installed on the outer surface of the moving block 17, and a limit block 20 is slidably connected to the outer surface of the slider 19. The limit block 20 is fixedly connected to the inside of the fixed box 3.

[0024] The slider 19 is fixed on the outer surface of the moving block 17 and moves synchronously with the moving block 17. The limiting block 20 is fixed inside the fixed box 3. Its sliding connection with the slider 19 restricts the movement direction of the moving block 17, preventing the moving block 17 from shifting horizontally under the pressure of the extrusion shaft 16, ensuring that the moving block 17 moves stably only in the vertical direction, thereby ensuring the stability of the round shaft 18 driving the square rod 11 to move up and down.

[0025] Among them, a baffle 21 is hinged to the top of the top of the top cover 2, and a handle 22 is fixedly installed on the top of the baffle 21.

[0026] The baffle 21 is hinged inside the top of the top cover 2 and can rotate around the hinge to open and close the opening at the top of the top cover 2. When open, it is convenient for the operator to put raw materials into the cutting box 1. When closed, it prevents raw materials from splashing or dust from entering during the cutting process. The handle 22 is fixed to the top of the baffle 21 to provide the operator with a force point, making it convenient for the operator to pull the baffle 21 to rotate and open.

[0027] The outer surface of the slitting box 1 is fixedly fitted with a fixing plate 23, and the bottom end of the fixing plate 23 is fixedly installed with a base frame 24.

[0028] The fixing plate 23 is fixedly sleeved on the outer surface of the slitting box 1 and is used to connect the slitting box 1 and the base frame 24. The base frame 24 is fixed at the bottom of the fixing plate 23, providing stable support for the entire equipment and ensuring the stable operation of the slitting operation.

[0029] The bottom of the slitting box 1 is fixedly equipped with a discharge port 25, and a valve 26 is installed on the discharge port 25.

[0030] The discharge port 25 is fixed at the bottom of the slitting box 1 and serves as the discharge channel for the sauce after slitting, so that the slitting sauce can flow smoothly out of the slitting box 1. The valve 26 is set on the discharge port 25 and is used to control the opening and closing of the discharge port 25. It is closed during the slitting process to store the sauce and opened after the slitting is completed to allow the sauce to be discharged.

[0031] The connecting block 12 has a locking block 27 hinged inside, and the outer surface of the locking block 27 abuts against the outer surface of the connecting part 13; the outer surface of the locking block 27 abuts against the moving sleeve 28, and the moving sleeve 28 is movably sleeved with the outer surface of the connecting block 12.

[0032] The locking block 27 is hinged inside the connecting block 12. It locks the connecting part 13 by abutting against the outer surface of the connecting part 13, preventing the connecting part 13 from falling out of the connecting block 12. The moving sleeve 28 is movably sleeved on the outer surface of the connecting block 12. It restricts the rotation of the locking block 27 by abutting against the outer surface of the locking block 27, thereby maintaining the locking state of the locking block 27 on the connecting part 13. Pushing the moving sleeve 28 can release the restriction on the locking block 27, making it convenient to remove and replace the connecting part 13.

[0033] The top of the sports sleeve 28 is fixedly installed with a vertical rod 29, and a fixing block 30 is slidably connected to the outer surface of the vertical rod 29.

[0034] The vertical rod 29 is fixed to the top of the moving sleeve 28 and moves up and down synchronously with the moving sleeve 28. The fixing block 30 is slidably connected to the vertical rod 29, which restricts the movement direction of the vertical rod 29 and ensures that the moving sleeve 28 can slide stably up and down along the outer surface of the connecting block 12.

[0035] A spring 31 is fixedly installed at the top of the vertical rod 29, and the top of the spring 31 is fixedly connected to the inside of the fixing block 30.

[0036] Spring 31 is fixed between the top of the vertical rod 29 and the inside of the fixed block 30. When the moving sleeve 28 is pushed to move the vertical rod 29 upward, spring 31 is compressed and stores elastic potential energy. After the moving sleeve 28 is released, spring 31 releases elastic potential energy to push the vertical rod 29 downward, thereby driving the moving sleeve 28 to reset, so that the moving sleeve 28 abuts against the locking block 27 again to achieve locking. There is no need for the operator to manually reset the moving sleeve 28, which improves the convenience of operation.

[0037] Working principle and usage process of this utility model: First, the operator pulls handle 22 to rotate baffle 21 around the hinge point with top cover 2, opening the top opening of top cover 2. Sauce ingredients can then be added into the cutting box 1. After the ingredients are added, the operator pulls handle 22 in the opposite direction to reset baffle 21 and close the top cover 2 opening. Next, the motor 4 on the outer surface of the fixed box 3 is started. The output of motor 4 drives the rotating shaft 5 to rotate, which in turn drives the drive gear 6 on the outer surface to rotate. Since the extrusion shaft 16 is fixedly mounted on the outer surface of the drive gear 6, when the drive gear 6 rotates, it will drive the extrusion shaft 16 to rotate synchronously. Furthermore, due to the meshing of the outer surface of the drive gear 6... With a driven gear 7 connected, the driving gear 6 will simultaneously drive the driven gear 7 to rotate around the fixed shaft 9. When the driven gear 7 rotates, it will drive the first bevel gear 8, which is fixed on its outer surface, to rotate around the fixed shaft 9. Since the first bevel gear 8 meshes with the second bevel gear 10, the first bevel gear 8 will drive the second bevel gear 10 to rotate around the point where it engages with the fixed box 3. The square rod 11, which is movably sleeved inside the second bevel gear 10, will rotate synchronously under the drive of the second bevel gear 10. The connecting block 12, which is fixed at the bottom of the square rod 11, will rotate with the square rod 11. The connecting part 13, which is sleeved inside the connecting block 12, will then drive the vertical shaft 1. 4. The slitting blade 15, fixed to the outer surface of the vertical shaft 14, rotates, at which point the slitting blade 15 begins to slit the raw material in the slitting box 1. At the same time, when the extrusion shaft 16 driven by the drive gear 6 rotates, it will generate a squeezing force on the moving block 17 that abuts against its outer surface. Since the slider 19 fixed to the outer surface of the moving block 17 is slidably connected to the limiting block 20 fixed inside the fixed box 3, the limiting block 20 will restrict the moving block 17 to move only in the vertical direction. Therefore, the moving block 17 will drive the internally movable round shaft 18 to move up and down under the extrusion of the extrusion shaft 16. The bottom end of the round shaft 18 is fixedly connected to the top end of the square rod 11, so the round shaft 18... The 8 will drive the square rod 11 to rotate and move up and down repeatedly. The square rod 11, in turn, drives the vertical shaft 14 and the cutting blade 15 to move up and down while rotating and cutting through the connecting block 12 and the connecting part 13. In this way, the cutting blade 15 can expand the cutting coverage area, avoid raw material accumulation and missed cutting, and achieve full cutting and crushing of raw materials. After the raw materials are cut, the operator opens the valve 26 on the discharge port 25 at the bottom of the cutting box 1, and the cut sauce can be discharged through the discharge port 25. During the entire cutting process, the fixing plate 23 fixed on the outer surface of the cutting box 1 and the base frame 24 at the bottom of the fixing plate 23 will play a stable supporting role for the whole equipment.

[0038] When the slitting blade 15 wears out or is damaged after long-term use and needs to be replaced, the operator first unscrews the bolts connecting the slitting box 1 and the top cover 2, removes the top cover 2 and the fixed box 3 and other components, and then pushes the movable sleeve 28 that is movably fitted on the outer surface of the connecting block 12. The movable sleeve 28 will move along the outer surface of the connecting block 12, and the vertical rod 29 fixed at the top of the movable sleeve 28 will slide along the inside of the fixed block 30 with the movable sleeve 28. The spring 31 fixed at the top of the vertical rod 29 will be compressed. At this time, the movable sleeve 28 will release the hinge to the inside of the connecting block 12. With the locking block 27 in place, the locking block 27 no longer locks the connecting part 13. At this time, the operator can pull the vertical shaft 14 to remove the connecting part 13 from the inside of the connecting block 12, thus realizing the disassembly and replacement of the vertical shaft 14 and the cutting blade 15. After the replacement is completed, the connecting part 13 is reinserted into the connecting block 12, the moving sleeve 28 is released, the spring 31 returns to its original position, and pushes the vertical rod 29 and the moving sleeve 28 down. The moving sleeve 28 then re-engages with the locking block 27 to lock the connecting part 13. After that, the top cover 2 and the cutting box 1 are fixed again, and the equipment can continue to be used.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A slitting device for sauce production, characterized in that, Including: A slitting box (1) is fitted with a top cover (2) at its top end, and a fixing box (3) is fixedly fitted inside the top end of the top cover (2). The motion mechanism is located inside the fixed box (3); A rotating mechanism is disposed on the outer surface of the fixed box (3); The rotating mechanism includes a motor (4), the outer surface of which is fixedly connected to the outer surface of the fixed box (3). A rotating shaft (5) is fixedly sleeved on the output end of the motor (4). A drive gear (6) is fixedly sleeved on the outer surface of the rotating shaft (5). A driven gear (7) meshes with the outer surface of the drive gear (6). A first bevel gear (8) is fixedly mounted on the outer surface of the driven gear (7). A fixed shaft (9) is movably sleeved inside both the driven gear (7) and the first bevel gear (8). The fixed shaft (9) is connected to the fixed box (3). 3) Internal fixed connection, the outer surface of the first bevel gear (8) is meshed with the second bevel gear (10), the bottom end of the second bevel gear (10) is movably sleeved with the inside of the fixed box (3), the inside of the second bevel gear (10) is movably sleeved with the square rod (11), the bottom end of the square rod (11) is fixedly installed with the connecting block (12), the inside of the connecting block (12) is movably sleeved with the connecting part (13), the bottom end of the connecting part (13) is fixedly installed with the vertical shaft (14), the outer surface of the vertical shaft (14) is fixedly sleeved with the cutting blade (15).

2. The slitting equipment for sauce production according to claim 1, characterized in that: The motion mechanism includes a pressing shaft (16), which is fixedly connected to the outer surface of the drive gear (6), and the outer surface of the pressing shaft (16) abuts against a moving block (17). A circular shaft (18) is provided, the outer surface of which is movably connected to the interior of the moving block (17), and the bottom end of the circular shaft (18) is fixedly connected to the top end of the square rod (11).

3. The slitting equipment for sauce production according to claim 2, characterized in that: A slider (19) is fixedly installed on the outer surface of the moving block (17), and a limit block (20) is slidably connected to the outer surface of the slider (19). The limit block (20) is fixedly connected to the inside of the fixed box (3).

4. The slitting equipment for sauce production according to claim 1, characterized in that: A baffle (21) is hinged to the top of the top of the cover (2), and a handle (22) is fixedly installed on the top of the baffle (21).

5. A slitting device for sauce production according to claim 1, characterized in that: A fixing plate (23) is fixedly sleeved on the outer surface of the cutting box (1), and a base frame (24) is fixedly installed at the bottom end of the fixing plate (23).

6. A slitting device for sauce production according to claim 1, characterized in that: The bottom end of the cutting box (1) is fixedly installed with a discharge port (25), and a valve (26) is provided on the discharge port (25).

7. The slitting equipment for sauce production according to claim 1, characterized in that: The connecting block (12) has a hinged locking block (27) inside, and the outer surface of the locking block (27) abuts against the outer surface of the connecting part (13); the outer surface of the locking block (27) abuts against a moving sleeve (28), and the moving sleeve (28) is movably sleeved with the outer surface of the connecting block (12).

8. A slitting device for sauce production according to claim 7, characterized in that: A vertical rod (29) is fixedly installed at the top of the movement sleeve (28), and a fixing block (30) is slidably connected to the outer surface of the vertical rod (29).

9. A slitting device for sauce production according to claim 8, characterized in that: A spring (31) is fixedly installed at the top of the vertical rod (29), and the top of the spring (31) is fixedly connected to the inside of the fixing block (30).

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