A continuous waste lithium battery live crushing device
Patent Information
- Application Number
- CN202522071616.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0003]但是这样的设计导致整个破碎过程不连续,电池处理产能降低,并且由于多级阀门的存在,导致破碎系统设计复杂、整体尺寸偏大,成本较高
[0017]1、该连续式废旧锂电池带电破碎装置,为了在电池带电破碎过程中,更好地连续生产,提高锂电池的处理产能,在进料电芯破碎前,通过上下两个气刀本体,配合第一惰性气体进口、第二惰性气体进口、气刀主体和窄缝,在破碎腔中充入惰性气体本体,并形成上下两个气幕,当第一氧分析仪接口与第二氧分析仪接口中的氧分析仪本体检测到氧含量到达设定阈值,配合电机使得破碎机开始启动,拆包后带电的进料电芯,进入进料斗并穿过气幕,进入破碎腔,在破碎刀辊的剪切作用下进行破碎,破碎后物料经过筛网,进入出料仓排出,配合温度传感器接口更好地监控温度,整个破碎过程连续不间断,可以实现锂电池大通量带电破碎,更好地连续生产,提高锂电池的处理产能,很好地解决电池带电破碎系统过于庞大,系统复杂的问题,实现了一种结构简易、经济性好的大通量带电破碎系统。
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Figure CN224778156U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lithium battery recycling pretreatment technology, specifically a continuous waste lithium battery shredding device. Background Technology
[0002] In the field of lithium battery recycling, the cells after being unpacked must first undergo crushing. To avoid problems such as incomplete discharge and environmental issues caused during the discharge process, live crushing is usually adopted. Traditional live crushing is generally intermittent, and usually 2-4 valves are arranged above and below the crusher to achieve inert gas sealing throughout the crushing process and ensure safety during the crushing process.
[0003] However, this design results in a discontinuous crushing process, reduced battery processing capacity, and the presence of multiple valves leads to a complex crushing system design, larger overall size, and higher cost.
[0004] Current crushing devices cannot employ an innovative air-knife sealing method. Air-knife sealing devices are installed both above and below the crusher. This device converts the introduced inert gas into a high-pressure, narrow-slit air curtain that covers both sides of the crusher, achieving a sealing effect. Therefore, it cannot achieve high-throughput, live-charge crushing of lithium batteries, better continuous production, or increased lithium battery processing capacity. It also cannot effectively solve the problem of excessively large and complex battery crushing systems, and cannot realize a simple, economical, high-throughput live-charge crushing system. Therefore, we propose a continuous live-charge crushing device for waste lithium batteries. Utility Model Content
[0005] The purpose of this invention is to provide a continuous waste lithium battery shredding device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A continuous waste lithium battery crushing device includes a crusher driven by a motor. A feed hopper is fixedly installed at the top of the crusher via a flange. The output end of the crusher is connected to both ends of the crushing roller via bearing components. A discharge bin is fixedly installed at the bottom of the crusher via a flange. The feed hopper is used to feed battery cells, and the discharge bin is used to output the crushed material. The crusher is fixedly installed on a crushing device support via a flange. A crushing chamber is provided inside the crusher, and a screen is fixedly installed inside the crusher, located at the bottom end of the crushing roller.
[0008] The crusher and the outer wall of the discharge hopper are both fixedly installed with air knife bodies via flanges. There are two sets of air knife bodies. Each air knife body includes an air knife body. The air knife body has a first inert gas inlet and a second inert gas inlet at both ends. The first inert gas inlet and the second inert gas inlet are connected by an inert gas supply device to deliver the inert gas body. A narrow slit is opened on the air knife body, and the inert gas body is output through the narrow slit to form an air curtain.
[0009] The discharge hopper is fixedly equipped with a first oxygen analyzer interface, and the feed hopper is fixedly equipped with a second oxygen analyzer interface.
[0010] In a further embodiment, a temperature sensor interface is fixedly installed at the top of the feed hopper via a flange for better temperature monitoring.
[0011] In a further embodiment, the second oxygen analyzer interface is provided with two sets for better monitoring of oxygen concentration.
[0012] In a further embodiment, the crushing device support is provided in multiple sets.
[0013] In a further embodiment, the crusher is equipped with an auxiliary component, which includes a fixed toothed cutter. The fixed toothed cutter is fixedly installed inside the crusher, and there are two sets of fixed toothed cutters located at both ends of the crushing roller, thereby improving the crushing effect.
[0014] In a further embodiment, a hydraulic cylinder is fixedly installed inside the crusher, and a movable plate is fixedly installed at the center of one end of the outer wall of the output end of the hydraulic cylinder. A movable toothed cutter is fixedly installed at the other end of the movable plate. Multiple sets of movable toothed cutters are provided to improve the crushing effect.
[0015] In a further embodiment, the movable toothed cutter and the crushing roller are at the same horizontal height.
[0016] Compared with the prior art, this utility model provides a continuous live-line crushing device for waste lithium batteries, which has the following beneficial effects:
[0017] 1. This continuous waste lithium battery live-line crushing device, in order to better achieve continuous production and improve the processing capacity of lithium batteries during the live-line crushing process, introduces inert gas into the crushing chamber before the feed cells are crushed. This is achieved through two air knife bodies, an upper and a lower one, and inert gas inlets, the air knife body, and a narrow slit, forming two air curtains. When the oxygen analyzer body in the first and second oxygen analyzer interfaces detects that the oxygen content has reached a set threshold, the crusher is started by the motor. The unpacked, live feed cells enter the feed hopper, pass through the air curtain, and enter the crushing chamber. They are crushed under the shearing action of the crushing rollers. After crushing, the material passes through a screen and enters the discharge bin for discharge. The temperature is monitored by a temperature sensor interface. The entire crushing process is continuous and uninterrupted, enabling high-throughput live-line crushing of lithium batteries, better continuous production, and improved lithium battery processing capacity. This effectively solves the problem of excessively large and complex live-line crushing systems, realizing a simple, economical, and high-throughput live-line crushing system.
[0018] 2. In order to improve the crushing effect, this continuous waste lithium battery live crushing device is equipped with auxiliary components. When the feed cells are crushed by the crushing roller, the fixed toothed knife is used to improve the crushing effect. At the same time, the hydraulic cylinder is activated, which causes the moving plate to drive the moving toothed knife to approach the crushing roller, thereby fully crushing the feed cells and thus improving the crushing effect. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective;
[0021] Figure 3 This is a cross-sectional view of part of the structure of this utility model;
[0022] Figure 4 This utility model Figure 3 Enlarged structural diagram of region A in the middle;
[0023] Figure 5 This is a cross-sectional view of part of the structure of this utility model from another perspective;
[0024] Figure 6 This utility model Figure 5 Enlarged structural diagram of region B in the middle;
[0025] Figure 7 This is a frontal sectional view of part of the structure of this utility model;
[0026] Figure 8 This is a schematic diagram of the air knife body structure of this utility model.
[0027] Explanation of icon numbers:
[0028] 1. Feed cell; 2. Feed hopper; 3. Air curtain; 4. Crushing roller; 5. Discharge bin; 6. Air knife body; 61. First inert gas inlet; 62. Second inert gas inlet; 63. Air knife body; 64. Inert gas body; 65. Narrow slit; 7. Crushed material; 8. First oxygen analyzer interface; 9. Crushing device support; 10. Crusher; 101. Motor; 11. Temperature sensor interface; 12. Second oxygen analyzer interface; 13. Crushing chamber; 14. Screen; 15. Auxiliary components; 151. Fixed toothed cutter; 152. Hydraulic cylinder; 153. Moving plate; 154. Moving toothed cutter. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] In this application, the term "above" indicates the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is primarily used to better describe this application and its embodiments, and is not intended to limit the indicated device, element, or component to having a specific orientation, or to construct and operate in a specific orientation. Furthermore, the term "above" may also be used in certain circumstances to indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances.
[0031] Please see Figures 1-8 This utility model provides a technical solution:
[0032] A continuous waste lithium battery live crushing device includes a crusher 10, which is driven by a motor 101. A feed hopper 2 is fixedly installed at the top of the crusher 10 via a flange. The output end of the crusher 10 is connected to both ends of the crushing roller 4 via bearing components. A discharge bin 5 is fixedly installed at the bottom of the crusher 10 via a flange. The feed hopper 2 is used to feed battery cells 1, and the discharge bin 5 is used to output crushed material 7. The crusher 10 is fixedly installed on the crushing device support 9 via a flange. In addition, the crushing device support 9 is provided with six sets. A first oxygen analyzer interface 8 is fixedly installed on the discharge bin 5. In addition, a temperature sensor interface 11 is fixedly installed at the top of the feed hopper 2 via a flange for better temperature monitoring. A second oxygen analyzer interface 12 is fixedly installed on the feed hopper 2. In addition, two sets of second oxygen analyzer interfaces 12 are provided for better monitoring of oxygen concentration. A crushing chamber 13 is provided inside the crusher 10. A screen 14 is fixedly installed inside the crusher 10 and is located at the bottom of the crushing roller 4.
[0033] In one embodiment of this utility model, air knife bodies 6 are fixedly installed on the outer walls of the crusher 10 and the discharge bin 5 via flanges. There are two sets of air knife bodies 6, each including an air knife body 63. The air knife body 63 has a first inert gas inlet 61 and a second inert gas inlet 62 at both ends. The first inert gas inlet 61 and the second inert gas inlet 62 are connected by an inert gas supply device for conveying inert gas body 64. A narrow slit 65 is opened on the air knife body 63, and the inert gas body 64 is output from the narrow slit 65 to form an air curtain 3.
[0034] In one embodiment of this utility model, an auxiliary component 15 is provided on the crusher 10. The auxiliary component 15 includes fixed toothed cutters 151. The fixed toothed cutters 151 are fixedly installed inside the crusher 10. There are two sets of fixed toothed cutters 151, which are located at both ends of the crushing roller 4, so as to improve the crushing effect. In addition, a hydraulic cylinder 152 is fixedly installed inside the crusher 10. The center of the outer wall of one end of the moving plate 153 is fixedly installed at the output end of the hydraulic cylinder 152. The moving toothed cutters 154 are fixedly installed at the other end of the moving plate 153. There are four sets of moving toothed cutters 154, which improves the crushing effect. In addition, the moving toothed cutters 154 and the crushing roller 4 are at the same horizontal height.
[0035] Working Principle: Before the crushing operation of the feed cell 1 starts, in order to ensure continuous production and improve the lithium battery processing capacity, the device first performs pretreatment through the upper and lower air knife bodies 6. Specifically, the air knife body 6 is connected to the inert gas supply equipment via the first inert gas inlet 61 and the second inert gas inlet 62. The inert gas body 64 is transported to the narrow slit 65 through the air knife body 63, and finally output from the narrow slit 65 to form two air curtains 3 in the crushing chamber 13, thereby creating a suitable crushing environment. When the oxygen analyzer body in the first oxygen analyzer interface 8 and the second oxygen analyzer interface 12 detects that the oxygen content in the crushing chamber 13 has dropped to the set threshold, the signal is transmitted to the controller. The controller, together with the motor 101, drives the crusher 10 to start. At this time, the feed cell 1, which is still charged after unpacking, is put into the feed hopper 2, and then passes through the air curtain 3 into the crushing chamber 13 for crushing. Inside chamber 13, the feed cell 1 is crushed by the shearing action of the crushing roller 4. The crushed material 7 falls under the action of gravity, passes through the screen 14 and enters the discharge bin 5, and is finally discharged from the discharge bin 5. Throughout the process, the temperature sensor interface 11 continuously monitors the temperature of the crushing environment to ensure operational safety and continuous operation. This achieves high-throughput on-charge crushing of lithium batteries. To further improve the crushing effect, when the feed cell 1 is crushed by the crushing roller 4, the fixed toothed blade 151 cooperates with the crushing roller 4 to enhance the shearing and crushing effect. At the same time, the controller controls the hydraulic cylinder 152 to start. The hydraulic cylinder 152 drives the moving plate 153 to move the moving toothed blade 154 closer to the crushing roller 4. Since the moving toothed blade 154 and the crushing roller 4 are at the same horizontal height, the feed cell 1 can be crushed more thoroughly, greatly improving the crushing efficiency and crushing effect.
[0036] All electrical components mentioned in this application are electrically connected to the controller and 220V AC mains power. The controller is a conventional and known device that controls the air knife body 6, air knife main body 63, first oxygen analyzer interface 8, crusher 10, motor 101, temperature sensor interface 11, second oxygen analyzer interface 12, and hydraulic cylinder 152. All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as riveting and welding that are mature in the prior art. The standard parts are all conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0037] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A continuous waste lithium battery shredding device, comprising a shredder (10), wherein the shredder (10) is driven by a motor (101), a feed hopper (2) is fixedly installed at the top of the shredder (10) via a flange, and the output end of the shredder (10) is connected to both ends of a shredding roller (4) via bearing components, characterized in that: The bottom end of the crusher (10) is fixedly installed with a discharge bin (5) via a flange. The inside of the feed hopper (2) is used to feed the feed cell (1). The discharge bin (5) is used to output the crushed material (7). The crusher (10) is fixedly installed on the crushing device support (9) via a flange. The crusher (10) is provided with a crushing chamber (13). The crusher (10) is fixedly installed with a screen (14). The screen (14) is located at the bottom end of the crushing cutter roller (4). The outer walls of the crusher (10) and the discharge bin (5) are both fixedly installed with air knife bodies (6) via flanges. The air knife bodies (6) are provided in two sets. The air knife body (6) includes an air knife body (63). The air knife body (63) is provided with a first inert gas inlet (61) and a second inert gas inlet (62) at both ends. The first inert gas inlet (61) and the second inert gas inlet (62) are connected by an inert gas supply device for conveying inert gas body (64). A narrow slit (65) is opened on the air knife body (63). The narrow slit (65) outputs inert gas body (64) to form an air curtain (3). The discharge hopper (5) is fixedly equipped with a first oxygen analyzer interface (8), and the feed hopper (2) is fixedly equipped with a second oxygen analyzer interface (12).
2. The continuous waste lithium battery live-line crushing device according to claim 1, characterized in that: A temperature sensor interface (11) is fixedly installed at the top of the feed hopper (2) via a flange.
3. The continuous waste lithium battery live-line crushing device according to claim 1, characterized in that: The second oxygen analyzer interface (12) has two sets.
4. The continuous waste lithium battery live-line crushing device according to claim 1, characterized in that: The crushing device support (9) is provided with multiple sets.
5. The continuous waste lithium battery live-line crushing device according to claim 1, characterized in that: The crusher (10) is provided with an auxiliary component (15), which includes a fixed toothed cutter (151). The fixed toothed cutter (151) is fixedly installed inside the crusher (10). There are two sets of fixed toothed cutters (151), and the two sets of fixed toothed cutters (151) are located at both ends of the crushing cutter roller (4).
6. The continuous waste lithium battery live-line crushing device according to claim 5, characterized in that: The crusher (10) is equipped with a hydraulic cylinder (152) inside. The output end of the hydraulic cylinder (152) is fixedly installed with the center of the outer wall of one end of a moving plate (153). The other end of the moving plate (153) is fixedly installed with a moving toothed cutter (154). Multiple sets of moving toothed cutters (154) are provided.
7. The continuous waste lithium battery live-line crushing device according to claim 6, characterized in that: The movable toothed cutter (154) and the crushing roller (4) are at the same horizontal height.