A five-tooth type biomass shredder blade with convenient disassembly
Patent Information
- Application Number
- CN202522495978.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0003]本实用新型的目的在于提供一种便拆式五齿型生物质撕碎机用刀片,以解决上述背景技术中提出的现有撕碎及刀组不便根据使用需要进行组合装配,且不便拆卸,影响使用操作效率的问题
[0012]与现有技术相比,本实用新型的有益效果是:本实用新型便于根据使用需要进行组合装配,实现便于拆卸和装配,有利于提高使用操作效率;
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Figure CN224778165U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of shredder components, specifically a detachable five-tooth type blade for a biomass shredder. Background Technology
[0002] Biomass raw materials, such as crop straw, forestry waste, discarded furniture, and biomass solid waste, need to be shredded before they can enter subsequent crushing, fermentation, combustion, or molding processes. Therefore, biomass shredders have become one of the core equipment for biomass resource utilization. As the core working component of biomass shredders, blades directly determine shredding efficiency, material processing quality, and equipment operation stability. In response, Chinese patent application number CN202222217956.X discloses a blade box for a biomass shredder, comprising a blade box body, an empty blade shaft rotatably mounted inside the blade box body, a spacer sleeve fitted on the outer side of the empty blade shaft, and a blade box blade rotatably connected to the outer side of the spacer sleeve. The blade box blade consists of seven blade bodies, with each pair of adjacent blade bodies fixedly connected. Each of the seven blade bodies includes several tapered sharp teeth and a toothed disc, with several tapered sharp teeth fixedly mounted on one side of the toothed disc. However, the existing shredder and blade assembly is inconvenient to assemble and disassemble according to usage needs, which affects the efficiency of use and operation. Therefore, in order to solve the above problems, a detachable five-tooth type blade for a biomass shredder is proposed. Utility Model Content
[0003] The purpose of this utility model is to provide a detachable five-tooth biomass shredder blade to solve the problems mentioned in the background art, such as the inconvenience of combining and assembling existing shredders and blade assemblies according to usage needs, and the inconvenience of disassembly, which affects the efficiency of use and operation.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a detachable five-tooth biomass shredder blade, comprising an assembly shaft, a circular blade sleeved on the outside of the assembly shaft, five sets of teeth evenly arranged around the circumference of the circular blade, and the two ends of the circular blade being fixed to the assembly shaft by limiting screws, with an inner spacer filling the space between the two sets of circular blades.
[0005] As a further step of this solution, two sets of outer sleeve heads are symmetrically arranged on both sides of the circular cutter, and the outer sleeve heads are fitted onto the outer wall of the assembly shaft. The limiting screw is assembled onto the outer wall of the outer sleeve head, and the side cross section of the outer wall of the outer sleeve head is hexagonal.
[0006] As a further step of this solution, the outer wall of the assembly shaft is integrally provided with a limiting roller, and the side cross-section of the limiting roller is hexagonal. The inside of the circular knife and the outer sleeve head is provided with an inner groove corresponding to the limiting roller.
[0007] As a further step of this solution, the limiting screw is threadedly inserted into the inside of the outer sleeve head and the inside of the assembly shaft, and the inner wall of the assembly shaft is provided with an inner thread groove corresponding to the limiting screw, and the inner thread grooves are evenly and equidistantly provided on the outer wall of the assembly shaft. The outer wall of the outer sleeve head is provided with a hidden groove corresponding to the limiting screw.
[0008] As a further step of this solution, the three sets of limiting screws are evenly distributed around the outer wall of the outer sleeve head, and the outer wall of the outer sleeve head and the outer wall of the assembly shaft are also evenly provided with three sets of internal thread grooves and hidden grooves. The hidden grooves are filled with external plugs, and the external plugs are sealed at the outer ends of the limiting screws.
[0009] As a further step of this solution, a boss is integrally provided between the outer sleeve head and the circular blade, and the boss is inclined in an arc shape, with the outer end and inner end of the boss aligned with the outer sleeve head and the circular blade, respectively.
[0010] As a further step in this solution, the outer sleeve head is flush with the outer wall of the inner diaphragm, and the side cross-section of the outer wall of the inner diaphragm is also hexagonal.
[0011] As a further step of this solution, the two ends of the assembly shaft are integrally fixed with external support shafts, and the inner side of the external support shaft and the assembly shaft are provided with an arc-shaped chamfer at the joint.
[0012] Compared with the prior art, the beneficial effects of this utility model are: this utility model is easy to assemble and combine according to the needs of use, and is easy to disassemble and assemble, which helps to improve the efficiency of use and operation; 1. This utility model features a circular blade that, in conjunction with the outer sleeve head, is connected to the assembly shaft via a limiting screw, making operation and use more convenient. This facilitates assembly, and the evenly spaced internal thread grooves on the surface of the assembly shaft allow for easy adjustment of the distance between the two sets of circular blades according to usage needs, making subsequent operation more convenient and efficient. This design improves the convenience and usability of the detachable five-tooth biomass shredder blade.
[0013] 2. This utility model features an inner spacer that separates the round blade and the limiting screw during assembly. This facilitates the use of auxiliary spacers for leveling when adjusting the spacing, making it more convenient to use and easier to disassemble and replace. This design improves the convenience and usability of the blades for the detachable five-tooth biomass shredder. Attached Figure Description
[0014] Figure 1 This is a frontal perspective three-dimensional schematic diagram of the overall structure of this utility model; Figure 2 This is a bottom-view perspective view of the overall structure of this utility model; Figure 3 This is a three-dimensional sectional view of the structure of this utility model. Figure 4 This is a three-dimensional side view sectional diagram of the structure of this utility model; Figure 5 This is a side view of the exploded three-dimensional assembly of the structure of this utility model; In the diagram: 100, assembly shaft; 101, limiting roller; 102, outer support shaft; 110, circular knife; 111, outer sleeve head; 112, inner groove; 113, boss; 120, inner spacer; 130, limiting screw; 131, inner thread groove; 132, hidden groove; 133, outer plug. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figures 1-5 One embodiment provided by this utility model: A detachable five-tooth biomass shredder blade includes an assembly shaft 100, on which a circular blade 110 is fitted. The circular blade 110 has five sets of teeth evenly arranged around its circumference, and the two ends of the circular blade 110 are fixed to the assembly shaft 100 by limiting screws 130. An inner spacer 120 is filled between the two sets of circular blades 110.
[0017] Thus, with the cooperation of the inner spacer 120, it is filled between the circular blades 110, and the circular blades 110 are easily assembled on the outer wall of the assembly shaft 100 by the limiting screws 130 to form the blade set required by the shredder, and it is also convenient for subsequent disassembly and maintenance.
[0018] As described in more detail in this embodiment, two sets of outer sleeve heads 111 are symmetrically arranged on both sides of the circular cutter 110, and the outer sleeve heads 111 are sleeved on the outer wall of the assembly shaft 100. The limiting screw 130 is assembled on the outer wall of the outer sleeve head 111, and the side cross section of the outer wall of the outer sleeve head 111 is hexagonal.
[0019] Therefore, during assembly and use, it is convenient to assemble the auxiliary limiting support of the circular cutter 110, making the operation more convenient and efficient.
[0020] As a more detailed embodiment, the outer wall of the assembly shaft 100 is integrally provided with a limiting roller 101, and the side cross section of the limiting roller 101 is hexagonal. The circular knife 110 and the outer sleeve head 111 are provided with an inner groove 112 corresponding to the limiting roller 101.
[0021] Therefore, during assembly and use, it is convenient to perform auxiliary fitting and limiting according to the needs of use, making subsequent rotation more convenient and efficient.
[0022] As described in more detail in this embodiment, the limiting screw 130 is threadedly inserted into the inside of the outer sleeve head 111 and the inside of the assembly shaft 100, and the inner thread groove 131 corresponding to the limiting screw 130 is opened inside the outer wall of the assembly shaft 100, and the inner thread groove 131 is evenly and equidistantly opened on the outer wall of the assembly shaft 100. The outer wall of the outer sleeve head 111 is provided with a hidden groove 132 corresponding to the limiting screw 130.
[0023] Therefore, during assembly and use, it is convenient to perform auxiliary limiting assembly according to the needs of use, and it is also convenient to perform corresponding combination assembly according to the needs of use.
[0024] As described in more detail in this embodiment, three sets of limiting screws 130 are evenly distributed around the outer wall of the outer sleeve head 111, and the outer wall of the outer sleeve head 111 and the outer wall of the assembly shaft 100 are also evenly provided with three sets of internal thread grooves 131 and hidden grooves 132. The hidden groove 132 is filled with an outer plug cap 133, and the outer plug cap 133 is sealed at the outer end of the limiting screw 130.
[0025] Therefore, during assembly and use, it is convenient to stabilize and limit the assembly of the circular cutter 110, making subsequent operations more convenient and efficient.
[0026] As described in more detail in this embodiment, a boss 113 is integrally provided between the outer sleeve head 111 and the circular blade 110, and the boss 113 is inclined in an arc shape, with the outer end and inner end of the boss 113 aligned with the outer sleeve head 111 and the circular blade 110, respectively.
[0027] Therefore, during assembly and use, it is convenient to assist in assembly and use according to the needs of use, and the uniform transition of the boss 113 makes the two sides of the blade more rounded when shredding, and it is not easy to leave residue.
[0028] As described in more detail in this embodiment, the outer cap 111 is flush with the outer wall of the inner spacer 120, and the side cross-section of the outer wall of the inner spacer 120 is also hexagonal.
[0029] Therefore, during assembly and use, it is easier to assist in wrapping the outer wall of the assembly shaft 100 and filling the gap between the circular cutter 110, making subsequent use more convenient.
[0030] As described in more detail in this embodiment, the assembly shaft 100 is integrally fixed with an outer support shaft 102 at both ends, and the inner side of the outer support shaft 102 and the assembly shaft 100 are provided with an arc-shaped chamfer at the joint.
[0031] Therefore, during assembly and use, it is easy to support the assembly inside the shredder via the outer support shaft 102 for auxiliary drive rotation, making operation more convenient.
[0032] Working principle: During assembly, according to usage requirements and blade spacing, a corresponding number of circular blades 110 are fitted and assembled with the cooperation of the assembly shaft 100 and the limiting roller 101. The cooperation of the inner thread groove 131 and the hidden groove 132 facilitates auxiliary threaded insertion and positioning via the limiting screw 130, making the assembly of the circular blades 110 more convenient and stable. The filling of the inner spacer 120 further facilitates the assembly between the circular blades 110 and makes subsequent disassembly and replacement easier. Subsequently, with the cooperation of the outer support shaft 102, it is docked and driven with the shredder. During use, the boss 113 helps maintain the roundness of both sides of the blades during shredding, and the filling of the inner spacer 120 prevents residue from being left behind by the shredded material, making operation more convenient and efficient. The operation is now complete.
[0033] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.
Claims
1. A detachable five-tooth type biomass shredder blade, comprising an assembly shaft (100), characterized in that: A circular cutter (110) is fitted on the outside of the assembly shaft (100). The circular cutter (110) has five sets of teeth evenly arranged around its circumference. The two ends of the circular cutter (110) are fixed to the assembly shaft (100) by limiting screws (130). An inner spacer (120) is filled between the two sets of circular cutters (110).
2. The blade for a detachable five-tooth biomass shredder according to claim 1, characterized in that: The circular cutter (110) has two sets of outer sleeve heads (111) symmetrically arranged on both sides, and the outer sleeve head (111) is sleeved on the outer wall of the assembly shaft (100). The limiting screw (130) is assembled on the outer wall of the outer sleeve head (111), and the side cross section of the outer wall of the outer sleeve head (111) is hexagonal.
3. The blade for a detachable five-tooth biomass shredder according to claim 2, characterized in that: The outer wall of the assembly shaft (100) is integrally provided with a limiting roller (101), and the side cross section of the limiting roller (101) is hexagonal. The circular knife (110) and the outer sleeve head (111) are provided with an inner groove (112) corresponding to the limiting roller (101).
4. The blade for a detachable five-tooth biomass shredder according to claim 2, characterized in that: The limiting screw (130) is threadedly inserted into the inside of the outer sleeve head (111) and the inside of the assembly shaft (100). The inner wall of the assembly shaft (100) is provided with an inner thread groove (131) corresponding to the limiting screw (130). The inner thread groove (131) is evenly and equidistantly provided on the outer wall of the assembly shaft (100). The outer wall of the outer sleeve head (111) is provided with a hidden groove (132) corresponding to the limiting screw (130).
5. The blade for a detachable five-tooth biomass shredder according to claim 4, characterized in that: The three sets of limiting screws (130) are evenly distributed around the outer wall of the outer sleeve head (111), and the outer wall of the outer sleeve head (111) and the outer wall of the assembly shaft (100) are also evenly provided with three sets of internal thread grooves (131) and hidden grooves (132). The hidden groove (132) is filled with an outer plug (133), and the outer plug (133) is sealed at the outer end of the limiting screw (130).
6. The blade for a detachable five-tooth biomass shredder according to claim 2, characterized in that: A boss (113) is integrally provided between the outer end cap (111) and the round blade (110), and the boss (113) is inclined in an arc shape, with the outer end and inner end of the boss (113) aligned with the outer end cap (111) and the round blade (110) respectively.
7. The blade for a detachable five-tooth biomass shredder according to claim 2, characterized in that: The outer cap (111) is flush with the outer wall of the inner diaphragm (120), and the side cross section of the outer wall of the inner diaphragm (120) is also hexagonal.
8. The blade for a detachable five-tooth biomass shredder according to claim 1, characterized in that: The assembly shaft (100) has an outer support shaft (102) integrally fixed at both ends, and the inner side of the outer support shaft (102) and the assembly shaft (100) are provided with an arc-shaped chamfer at the joint.
Citation Information
Patent Citations
Cutter box blade of biomass cutting and tearing all-in-one machine
CN218132358U