A special filter and purification device for preparing camel milk insulin factor

Abstract

The utility model discloses a special filter purification equipment of camel milk insulin factor preparation relates to the field of bioengineering, including disc type centrifugal equipment, spiral cloth liquid distributor and discharge pipe, the top movable mounting of disc type centrifugal equipment has spiral cloth liquid distributor, the top fixedly connected with the feed pipe of spiral cloth liquid distributor, the outer periphery movable mounting of feed pipe has the screw ring, one end fixedly connected with the discharge pipe of disc type centrifugal equipment, the bottom fixedly connected with the connecting flange of discharge pipe, the bottom mounting of connecting flange has the hopper, and the inside of hopper is provided with buffer hopper, the utility model discloses through the special structure of spiral cloth liquid distributor, and the camel milk raw materials are evenly distributed, and the disc utilization rate and separation thoroughness are improved, through the setting of buffer hopper, can realize the stable discharge of material, is convenient for collection, through the screw ring quick assembly disassembly spiral cloth liquid distributor, shorten maintenance time, all -round improve camel milk insulin factor preparation efficiency and convenience.

Description

Technical Field

[0001] This invention belongs to the field of bioengineering, specifically a special filtration and purification device for the preparation of camel milk insulin factor. Background Technology

[0002] Camel milk insulin factor, a functional component with important bioactivity in camel milk, requires key steps in its preparation, including raw material pretreatment and separation and purification. Filtration and purification are the core steps that determine the purity and activity of the final product. The specialized filtration and purification equipment for camel milk insulin factor preparation is a bioengineering device designed specifically for this component separation requirement. Its core function is to remove non-target components such as protein impurities, fat particles, and microorganisms from camel milk raw materials through physical separation methods, thereby enriching and purifying insulin factor. This provides high-purity intermediate materials for subsequent extraction, refining, and product processing. The performance of the equipment directly affects the extraction efficiency, activity retention, and industrial production stability of camel milk insulin factor.

[0003] Currently, most existing filtration and purification equipment for camel milk insulin factor preparation uses a simple straight-pipe feeding structure. After the camel milk raw material enters the centrifugal separation unit, local accumulation is likely to occur, resulting in uneven force on the centrifugal disc assembly. Some discs are overloaded, affecting the separation effect, while others are idle. The overall separation efficiency is not ideal, and it is difficult to ensure the thorough separation of insulin factors. Utility Model Content

[0004] The purpose of this invention is to provide a dedicated filtration and purification device for the preparation of camel milk insulin factors, in order to solve the problem in the prior art that camel milk raw materials are prone to local accumulation after entering the centrifugal separation unit, making it difficult to ensure the thorough separation of insulin factors.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a special filtration and purification device for camel milk insulin factor preparation, comprising a disc centrifuge, a spiral distributor, and a discharge pipe; the spiral distributor is movably installed on the top of the disc centrifuge, and a feed pipe is fixedly connected to the top of the spiral distributor, with a threaded ring movably installed around the feed pipe; a discharge pipe is fixedly connected to one end of the disc centrifuge, and a connecting flange is fixedly connected to the bottom of the discharge pipe, with a hopper installed at the bottom of the connecting flange, and a buffer hopper provided inside the hopper.

[0006] Preferably, a support base is fixedly connected to the bottom of the disc centrifuge, and a shock-absorbing block is provided between the support base and the disc centrifuge.

[0007] Preferably, the outer side of the disc centrifuge is provided with a threaded groove, and the threaded ring is threadedly connected to the threaded groove.

[0008] Preferably, a fixing flange is fixedly connected to the top of the feed pipe, and the fixing flange has a bolt hole inside.

[0009] Preferably, a sealing ring is fixedly provided on the top of the spiral distributor around the feed pipe, and the sealing ring is made of silicone rubber.

[0010] Preferably, fixing bolts are movably installed on both sides of the top of the disc centrifuge, and the fixing bolts are threadedly connected to the shock-absorbing block.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This utility model utilizes a spiral distributor with a special spiral flow channel at the feed end. Through the synergistic effect of radially distributed guide channels at equal angles, a top buffer chamber, and evenly distributed diversion holes, it achieves uniform distribution of camel milk raw materials to all discs within the disc centrifuge. This avoids the disc overload or idleness problems caused by localized raw material accumulation in traditional equipment, ensuring that each set of discs can fully perform its separation function, significantly improving the overall disc utilization rate and guaranteeing the thorough separation of insulin factors from impurities in camel milk from the source. Simultaneously, a fixed flange at the top of the feed pipe facilitates a stable connection to external raw material pipelines, ensuring a reliable raw material transport chain and reducing the risk of raw material leakage during operation. A buffer hopper inside the discharge hopper absorbs the impact force of falling materials through its inclined inner wall, effectively preventing splashing and uneven accumulation caused by direct impact on the bottom of the discharge hopper. This allows the processed insulin factor material to be output at a stable and uniform flow rate, greatly improving the convenience and efficiency of material collection for workers.

[0013] 2. This utility model achieves quick fixing and disassembly of the spiral distributor by cooperating with the threaded ring and the outer threaded groove of the disc centrifuge. The operator only needs to unscrew the threaded ring to remove the feed pipe and the spiral distributor at the same time, without disassembling the complex structure, which significantly shortens the equipment maintenance operation time, effectively improves maintenance efficiency, and reduces the subsequent operation and maintenance costs of the equipment. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0015] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model;

[0016] Figure 2 A bottom view provided for an embodiment of this utility model;

[0017] Figure 3 A partial structural diagram of the spiral liquid distributor and sealing ring provided in an embodiment of this utility model;

[0018] Figure 4 This is a partial structural diagram of the threaded ring and feed pipe provided in an embodiment of the present utility model.

[0019] In the picture:

[0020] 1. Disc centrifuge; 101. Threaded groove; 2. Threaded ring; 3. Feed pipe; 301. Fixed flange; 4. Discharge hopper; 401. Connecting flange; 402. Buffer hopper; 5. Support base; 501. Shock absorber; 502. Fixing bolt; 6. Spiral distributor; 601. Sealing ring; 7. Discharge pipe. Detailed Implementation

[0021] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0022] As attached Figure 1 To be continued Figure 4 As shown:

[0023] Example 1: This utility model provides a special filtration and purification device for camel milk insulin factor preparation, including a disc centrifuge 1, a spiral distributor 6, and a discharge pipe 7; the spiral distributor 6 is movably installed on the top of the disc centrifuge 1, and the top of the spiral distributor 6 is fixedly connected to the feed pipe 3; one end of the disc centrifuge 1 is fixedly connected to the discharge pipe 7, the bottom of the discharge pipe 7 is fixedly connected to the connecting flange 401, the bottom of the connecting flange 401 is installed with a feeding hopper 4, and the inside of the feeding hopper 4 is provided with a buffer hopper 402.

[0024] Before the equipment is put into operation, the staff uses the fixed flange 301 at the top of the feed pipe 3 to firmly connect the external camel milk raw material conveying pipeline to the feed pipe 3, thus completing the construction of the raw material conveying link. When the camel milk raw material enters the equipment through the feed pipe 3, it first flows into the spiral distributor 6. The special spiral flow channel design of the spiral distributor 6 is based on its central axis, with 3 to 6 spiral guide grooves distributed radially at equal angles. Each guide groove starts from the feed chamber at the top of the distributor and extends along the conical outer wall in a continuous spiral downward trajectory to the bottom edge. The groove width gradually widens from 8 to 12 mm at the top to 15 to 20 mm at the bottom, while the depth remains a constant dimension of 5 to 8 mm. The inner wall of the flow channel is mirror polished, and a 0.5 mm radius rounded corner transition is set at each turning point of the spiral trajectory. Camel milk feed enters the cylindrical buffer chamber at the top of the distributor through the feed pipe 3. A stable liquid layer forms within the chamber, and then the milk is evenly distributed to various spiral guide channels through 8-12 evenly distributed small holes arranged in a ring at the bottom of the buffer chamber. Under the combined force of gravity and the continuous thrust of subsequent feed, the milk rotates and descends along the spiral channels. Because the spiral angle, length, and cross-sectional dimensions of each channel are strictly consistent, and the outlet at the end of each channel corresponds one-to-one with the gaps between the discs in the disc centrifuge 1, it is ensured that the feed enters all disc gaps simultaneously with the same flow rate and pressure, achieving uniform distribution and fundamentally eliminating feed distribution deviations. This allows for the efficient distribution of concentrated feed. The incoming camel milk raw material is evenly distributed along the flow channel, ensuring a stable and balanced flow rate, and synchronously delivering the raw material to all the gaps between the discs in the disc centrifuge 1. This uniform distribution method avoids the problem of local accumulation of raw material in traditional equipment, which leads to overloading of some discs and idleness of others. It ensures that each set of discs can fully perform its separation function, significantly improving the overall utilization rate of the discs and guaranteeing the thoroughness of subsequent separation and purification from the source. After the disc centrifuge 1 is started, the stacked discs inside rotate at high speed, using the difference in sedimentation velocity of different substances in the centrifugal force field to achieve separation. Impurities with higher density are separated by the strong centrifugal force. The material moves rapidly along the surface of the disc towards the inner wall of the device and is collected. Meanwhile, the relatively less dense insulin factor remains in the area near the center of the disc, forming the target component to be collected. After separation, the material containing insulin factor enters the discharge hopper 4 through the discharge pipe 7. The buffer hopper 402 inside the discharge hopper 4 plays a key role. When the material falls, it first contacts the inclined inner wall of the buffer hopper 402. The impact force is dispersed and absorbed by the structure of the buffer hopper 402, avoiding problems such as splashing and uneven accumulation caused by the material directly impacting the bottom of the discharge hopper 4. This allows the material to be output at a stable and uniform flow rate, making it convenient for staff to collect and process efficiently.

[0025] In one embodiment of the present invention, a support base 5 is fixedly connected to the bottom of the disc centrifuge 1, and a shock-absorbing block 501 is provided between the support base 5 and the disc centrifuge 1.

[0026] When the equipment is working, the disc centrifuge 1 will vibrate due to high-speed rotation. At this time, the support base 5, as the load-bearing structure at the bottom of the equipment, bears the weight of the entire equipment, provides a stable installation foundation for the equipment, and prevents the overall equipment from shifting. The rubber shock absorber 501 located between the support base 5 and the disc centrifuge 1 can absorb the vibration energy generated during the operation of the disc centrifuge 1 by utilizing its own elastic properties, reducing the transmission of vibration to the support base 5 and the external mounting surface. This reduces the noise during equipment operation and avoids the impact of long-term vibration on the connection stability of internal components, thus extending the service life of the equipment.

[0027] In one embodiment of the present invention, a threaded groove 101 is provided on the outer side of the disc centrifuge 1, and the threaded ring 2 is threadedly connected to the threaded groove 101.

[0028] After the spiral distributor 6 is installed on top of the disc centrifuge 1, the threaded ring 2 around the feed pipe 3 is rotated. Since the threaded ring 2 matches the threaded groove 101 on the outside of the disc centrifuge 1, the threaded ring 2 will move downward along the threaded groove 101, gradually pressing the edge of the spiral distributor 6, and firmly fixing the spiral distributor 6 on top of the disc centrifuge 1.

[0029] In one embodiment of this utility model, a fixed flange 301 is fixedly connected to the top of the feed pipe 3, and a bolt hole is provided inside the fixed flange 301.

[0030] Before the equipment is put into use, align the flange of the external camel milk conveying pipe with the fixed flange 301 at the top of the feed pipe 3, so that the holes on the external flange correspond one-to-one with the bolt holes inside the fixed flange 301. Then, pass the bolts through the corresponding bolt holes and tighten the nuts to complete the connection between the feed pipe 3 and the external pipe.

[0031] In one embodiment of this utility model, a sealing ring 601 is fixedly provided on the top of the spiral liquid distributor 6 around the feed pipe 3, and the sealing ring 601 is made of silicone rubber.

[0032] When the spiral distributor 6 is assembled with the feed pipe 3, the sealing ring 601 at the top of the spiral distributor 6, which is fixedly set on the periphery of the feed pipe 3, will be squeezed between the outer wall of the feed pipe 3 and the inner wall of the spiral distributor 6. Due to the good elasticity and sealing properties of the silicone rubber material, the sealing ring 601 can tightly fill the gap between the two. During the operation of the equipment, it effectively prevents the camel milk raw material conveyed in the feed pipe 3 from leaking from the connection gap. At the same time, it can also prevent external air or impurities from entering the equipment and contaminating the camel milk raw material, ensuring the purity of the raw material in the camel milk insulin factor preparation process and ensuring the subsequent filtration and purification effect.

[0033] In one embodiment of this utility model, fixing bolts 502 are movably installed on both sides of the top of the disc centrifuge 1, and the fixing bolts 502 are threadedly connected to the shock absorber 501.

[0034] During equipment assembly, the fixing bolts 502 are inserted from both sides of the top of the disc centrifuge 1 and screwed into the damping block 501, so that the fixing bolts 502 form a threaded connection with both the disc centrifuge 1 and the damping block 501. This connection method can firmly fix the disc centrifuge 1 and the damping block 501 together, preventing relative displacement between the disc centrifuge 1 and the damping block 501 when the equipment vibrates during operation. This ensures that the damping block 501 can continuously and stably play a damping role, and also further improves the integrity and stability of the entire equipment structure, avoiding the impact of loose parts on the normal operation of the equipment.

[0035] Working Principle: Before operation, workers use the fixed flange 301 at the top of the feed pipe 3 to securely connect the external camel milk raw material conveying pipeline to the feed pipe 3, establishing a complete raw material conveying path. After entering the equipment through the feed pipe 3, the camel milk raw material first flows into the spiral distributor 6. This distributor has 3-6 spiral guide channels evenly distributed around its central axis. The channel spirals down from the top feed chamber along the conical outer wall to the bottom edge. The upper channel width is 8-12mm, gradually widening to 15-20mm at the lower end, with a constant depth of 5-8mm. The inner wall is mirror-polished, and a 0.5mm radius is provided at the turning points. After the raw material enters the top cylindrical buffer chamber and forms a stable liquid layer, it is evenly distributed to each guide channel through 8-12 evenly distributed small holes arranged in a ring at the bottom. Under the action of gravity and the thrust of subsequent raw materials, it rotates and descends along the spiral channel. Due to the varying spiral angles, lengths, and cross-sectional dimensions of each channel... The materials are consistent, and the outlet corresponds one-to-one with the disc group gap of the disc centrifuge 1. The raw materials can enter all disc gaps synchronously with equal flow and pressure, avoiding the problem of uneven disc load caused by local accumulation in traditional equipment. This allows each group of discs to play its full role and improves the overall utilization rate. After the disc centrifuge 1 is started, it processes the materials. The separated materials enter the feed hopper 4 through the discharge pipe 7. The buffer hopper 402 inside the hopper contacts the falling materials through the inclined inner wall, dispersing and absorbing the impact force, preventing the materials from splashing and accumulating unevenly due to direct impact on the bottom of the feed hopper 4, so that the materials are output at a stable and uniform flow rate.

[0036] Example 2: This example is basically the same as the previous example, except that a threaded ring 2 is movably installed on the periphery of the feed pipe 3.

[0037] When the equipment needs to be disassembled for maintenance, the staff only needs to unscrew the threaded ring 2 that mates with the threaded groove 101 on the outside of the disc centrifuge 1. At this time, the fixed constraint between the spiral distributor 6 and the disc centrifuge 1 is released. Pulling the feed pipe 3 upward will simultaneously remove the feed pipe 3 and the spiral distributor 6 from the equipment. There is no need to disassemble other complex structures, which significantly shortens the maintenance operation time and effectively improves the equipment maintenance efficiency.

[0038] Working principle: When maintenance is required, simply unscrew the threaded ring 2 that mates with the outer threaded groove 101 of the disc centrifuge 1, release the fixed constraint of the spiral distributor 6, and pull the feed pipe 3 upward to simultaneously remove the feed pipe 3 and the spiral distributor, thus improving maintenance efficiency.

[0039] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A dedicated filtration and purification device for preparing camel milk insulin factor, characterized in that: It includes a disc centrifuge (1), a spiral distributor (6), and a discharge pipe (7); The top of the disc centrifuge (1) is movably equipped with a spiral distributor (6), the top of the spiral distributor (6) is fixedly connected with a feed pipe (3), and a threaded ring (2) is movably installed around the feed pipe (3). One end of the disc centrifuge (1) is fixedly connected to a discharge pipe (7), and the bottom of the discharge pipe (7) is fixedly connected to a connecting flange (401). A feeding hopper (4) is installed at the bottom of the connecting flange (401), and a buffer hopper (402) is provided inside the feeding hopper (4).

2. The dedicated filtration and purification equipment for preparing camel milk insulin factor according to claim 1, characterized in that: The bottom of the disc centrifuge (1) is fixedly connected to a support base (5), and a shock-absorbing block (501) is provided between the support base (5) and the disc centrifuge (1).

3. The camel milk insulin factor preparation filtration and purification equipment according to claim 1, characterized in that: The disc centrifuge (1) is provided with a threaded groove (101) on the outside, and the threaded ring (2) is threadedly connected to the threaded groove (101).

4. The dedicated filtration and purification equipment for preparing camel milk insulin factor according to claim 1, characterized in that: The top of the feed pipe (3) is fixedly connected to a fixed flange (301), and the fixed flange (301) has a bolt hole inside.

5. The dedicated filtration and purification equipment for preparing camel milk insulin factor according to claim 1, characterized in that: A sealing ring (601) is fixedly installed on the top of the spiral liquid distributor (6) around the feed pipe (3), and the sealing ring (601) is made of silicone rubber.

6. The dedicated filtration and purification equipment for preparing camel milk insulin factor according to claim 1, characterized in that: The disc centrifuge (1) has fixing bolts (502) movably installed on both sides of the top, and the fixing bolts (502) are threadedly connected to the shock absorber (501).

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