Centrifuge with easy replacement of the bowl

CN224778253UActive Publication Date: 2026-09-22CHANGZHOU ZHUOYING MASCH CO LTD
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Patent Information

Application Number
CN202522532382.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-28
Publication Date
2026-09-22
Estimated Expiration
2035-11-28

AI Technical Summary

Technical Problem

[0003]专利公告号CN223570940U的中国专利,公开了一种易于检修的卧式离心机,装置通过设置固定部件,其中的限位组件,对插杆进行限位作用,使得插杆与连接销保持分离的状态,然后便可操作其余的固定组件,不需要接触工具对多颗螺栓进行拆卸,就能对外壳进行快速的拆卸,便于对其内部进行维修,同时通过设置活动部件,其中设置的万向轮使得外壳更便于移动,使其与连接壳的分离更为便捷,但长期进行拆卸维修的过程中需要进行大量的零部件拆卸和安装,该过程较为耽误工作时间,为此提出了一种方便更换检修的离心机

Benefits of technology

本方案通过主电机的设置能带动驱动杆进行旋转,间接带动离心桶进行旋转,利用限位轴承的设置能方便对离心桶的位置进行限位,避免旋转的过程中位置发生偏移,利用进料架的设置方便物进入到离心桶中,并且能进行移动避免更换离心桶过程中产生触碰。

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Abstract

The utility model relates to centrifuge technical field especially, more particularly to a centrifuge convenient to overhaul, including device front frame centrifuge, install drive rod centrifuge on device front frame centrifuge, be connected with centrifuge bucket centrifuge on drive rod centrifuge, the outside of centrifuge bucket centrifuge still connects with limit bearing centrifuge, the both sides of centrifuge bucket centrifuge still are provided with guide frame centrifuge, the one side of device front frame centrifuge sets up device rear frame centrifuge, install main motor centrifuge and drive disc centrifuge on device rear frame centrifuge. The scheme has reduced the possibility of spending a large amount of working time to disassemble the equipment during the process of device maintenance, reduced the working time spent when equipment maintenance, improved the effect that centrifuge bucket is replaced fast of device, also improved the overall working efficiency of device, greatly reduced the downtime of equipment.
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Description

Technical Field

[0001] This utility model relates to the field of centrifuge technology, and in particular to a centrifuge that is easy to replace and maintain. Background Technology

[0002] Centrifuges are indispensable solid-liquid separation equipment in chemical, pharmaceutical, and food processing industries. Their core working components generate a centrifugal force field through high-speed rotation, achieving precise separation of substances with different densities. The stability of equipment operation and ease of maintenance directly affect production efficiency and operational safety. Among them, the centrifuge tank, as the core component that carries the material for separation, is in a state of high-speed operation for a long time and is prone to failure due to material corrosion, dynamic imbalance, or bearing wear. Regular maintenance or replacement is required to avoid safety accidents such as violent resonance of the equipment, sample leakage, or even rotor detachment caused by component failure.

[0003] Chinese patent CN223570940U discloses a horizontal centrifuge that is easy to maintain. The device uses a limiting component in the fixed parts to limit the insertion rod, keeping the insertion rod separated from the connecting pin. Then, the remaining fixed parts can be operated. The outer shell can be quickly disassembled without the need to remove multiple bolts with tools, which facilitates internal maintenance. At the same time, the inclusion of casters in the movable parts makes the outer shell easier to move and separate from the connecting shell. However, the disassembly and maintenance process requires a large number of parts to be disassembled and installed, which takes up a lot of time. Therefore, a centrifuge that is easy to replace and maintain is proposed. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a centrifuge that is easy to replace and maintain.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A centrifuge that is easy to replace and maintain includes a front frame centrifuge, on which a drive rod centrifuge is mounted, and a centrifuge drum centrifuge is connected to the drive rod centrifuge. A centrifuge with a limit bearing is also connected to the outside of the centrifuge drum centrifuge. Guide frame centrifuges are also provided on both sides of the centrifuge drum centrifuge. A rear frame centrifuge is provided on one side of the front frame centrifuge, and a main motor centrifuge and a drive disc centrifuge are mounted on the rear frame centrifuge.

[0006] Preferably, a drive belt centrifuge is connected between the output end of the main motor centrifuge and the drive disc centrifuge. Two sets of drive rod centrifuges are provided, both symmetrically installed inside the front frame centrifuge of the device. Each drive rod centrifuge is provided with multiple drive rings. One end of one drive rod centrifuge is connected to the center of the drive disc centrifuge. Multiple second cylinder centrifuges are also mounted on the bottom side of the front frame centrifuge of the device. A push plate centrifuge is installed on the telescopic end of the second cylinder centrifuge. The push plate centrifuge is movably connected between the two sets of drive rod centrifuges and is connected to the bottom surface of the centrifuge drum centrifuge.

[0007] Preferably, the centrifuge barrel has a feed inlet on one side, and an annular groove is formed on the outer surface of the centrifuge barrel. The drive ring is connected in the annular groove, and the two are in a frictional connection.

[0008] Preferably, two first-cylinder centrifuges are installed on one side of the front frame centrifuge of the device, and a feeding frame centrifuge is installed between the telescopic ends of the first-cylinder centrifuges. The feeding frame centrifuge is equipped with a feeding hopper and an inclined material pipe, and one end of the inclined material pipe is connected to the feeding port.

[0009] Preferably, the guide frame centrifuge is mounted on the front frame centrifuge of the device, and multiple guide rods are installed on the guide frame centrifuge. The guide rods correspond to the positions of the annular grooves on the centrifuge drum centrifuge, and the centrifuge drum centrifuge is rotatably connected to the guide frame centrifuge.

[0010] Preferably, the device has a frame centrifuge mounted on the front frame centrifuge, a second motor centrifuge mounted on the top surface of the frame centrifuge, an eccentric wheel centrifuge connected to the output end of the second motor centrifuge, a support frame centrifuge mounted on the bottom surface of the frame centrifuge, a lifting rod centrifuge movably connected inside the support frame centrifuge, a spring connection between the top end of the lifting rod centrifuge and the support frame centrifuge, two limit bearing centrifuges symmetrically mounted on the bottom end of the lifting rod centrifuge, the limit bearing centrifuges connected in an annular groove, a fixing plate mounted on the top end of the lifting rod centrifuge, and the eccentric wheel centrifuge connected to the top surface of the fixing plate.

[0011] The beneficial effects of this utility model are: This design uses a main motor to drive a drive rod to rotate, which in turn drives the centrifuge drum to rotate. The use of limit bearings allows for easy positioning of the centrifuge drum, preventing it from shifting during rotation. The feed rack facilitates the entry of materials into the centrifuge drum and can be moved to avoid contact during drum replacement.

[0012] This solution reduces the possibility of spending a lot of time disassembling the equipment during maintenance, reduces the time spent on equipment maintenance, improves the efficiency of quickly replacing centrifuge tanks, and also improves the overall working efficiency of the equipment, greatly reducing equipment downtime. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a centrifuge that is easy to replace and maintain, as proposed in this utility model. Figure 2 This is a schematic diagram of the main structure of a centrifuge that is easy to replace and maintain, as proposed in this utility model. Figure 3 This is a side view of a centrifuge designed for easy replacement and maintenance according to the present invention. Figure 4 This is a structural diagram of the front frame of the device.

[0014] In the diagram: 1. Front frame of the device; 2. Rear frame of the device; 3. Main motor; 4. Drive belt; 5. Drive disc; 6. Frame plate; 7. Eccentric wheel; 8. Second motor; 9. Feed rack; 10. First cylinder; 11. Centrifuge tank; 12. Drive rod; 13. Second cylinder; 14. Support frame; 15. Lifting rod; 16. Limit bearing; 17. Push plate; 18. Guide frame. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0016] Example: Refer to Figure 1-4 A centrifuge for easy replacement and maintenance includes a front frame 1, a drive rod 12 mounted on the front frame 1, a centrifuge tank 11 connected to the drive rod 12, a limit bearing 16 connected to the outside of the centrifuge tank 11, guide frames 18 on both sides of the centrifuge tank 11, a rear frame 2 on one side of the front frame 1, a main motor 3 and a drive disc 5 mounted on the rear frame 2, the guide frame 18 mounted on the front frame 1, and multiple guide rods mounted on the guide frame 18, the guide rods corresponding to the positions of the annular grooves on the centrifuge tank 11, the centrifuge tank 11 being rotatably connected to the guide frame 18.

[0017] Specifically, a drive belt 4 is connected between the output end of the main motor 3 and the drive disk 5. Two sets of drive rods 12 are symmetrically installed in the front frame 1 of the device. Multiple drive rings are provided on each drive rod 12. One end of one drive rod 12 is connected to the center of the drive disk 5. Multiple second cylinders 13 are also mounted on the bottom side of the front frame 1 of the device. A push plate 17 is installed on the telescopic end of the second cylinder 13. The push plate 17 is movably connected between the two sets of drive rods 12 and is connected to the bottom surface of the centrifuge tank 11.

[0018] Furthermore, a feed inlet is provided on one side of the centrifuge barrel 11, and an annular groove is provided on the outer surface of the centrifuge barrel 11. The drive ring is connected in the annular groove, and the two are in a frictional connection.

[0019] Furthermore, two first cylinders 10 are installed on one side of the front frame 1 of the device, and a feeding frame 9 is installed between the telescopic ends of the first cylinders 10. A feeding hopper and an inclined material pipe are installed on the feeding frame 9, and one end of the inclined material pipe is connected to the feeding port.

[0020] In this embodiment, a frame plate 6 is installed on the front frame 1 of the device. A second motor 8 is installed on the top surface of the frame plate 6. An eccentric wheel 7 is connected to the output end of the second motor 8. A support frame 14 is installed on the bottom surface of the frame plate 6. A lifting rod 15 is movably connected inside the support frame 14. The top end of the lifting rod 15 is connected to the support frame 14 by a spring. Two limit bearings 16 are symmetrically installed at the bottom end of the lifting rod 15. The limit bearings 16 are connected in an annular groove. A fixing plate is installed on the top end of the lifting rod 15. The eccentric wheel 7 is connected to the top surface of the fixing plate.

[0021] Working principle: When the equipment is working, the main motor 3 is controlled to rotate. Under the connection of the drive belt 4, the drive disc 5 will rotate. The drive disc 5 will drive one of the drive rods 12 to rotate. At this time, the drive rod 12 will drive the centrifuge barrel 11 to rotate. The centrifuge barrel 11 will rotate between the two drive rods 12 and the limit bearing 16. During the rotation, the material is continuously fed from the feed hopper and enters the centrifuge barrel 11 for centrifugation. When the centrifuge tank 11 needs to be replaced or repaired, the first cylinder 10 is retracted, the feed rack 9 moves backward, the inclined feed tube moves out of the feed port, the second motor 8 is rotated, the eccentric wheel 7 rotates, and under the action of the spring, the lifting rod 15 moves upward with the limit bearing 16, the limit bearing 16 disengages from the top surface of the centrifuge tank 11, and finally the second cylinder 13 is extended upward, the push plate 17 pushes the centrifuge tank 11 from the middle position to the specified height, and then the centrifuge tank 11 is rolled to one side onto the guide frame 18 until it moves out of the front frame 1 of the device, and then another centrifuge tank 11 is placed in the reverse order.

[0022] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0023] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A centrifuge that is easy to replace and maintain, characterized in that, include: The device has a front frame (1), on which a drive rod (12) is installed. A centrifuge tank (11) is connected to the drive rod (12). A limit bearing (16) is also connected to the outside of the centrifuge tank (11). Guide frames (18) are also provided on both sides of the centrifuge tank (11). A device rear frame (2) is provided on one side of the device front frame (1). A main motor (3) and a drive disc (5) are installed on the device rear frame (2).

2. The centrifuge for convenient replacement and maintenance according to claim 1, characterized in that, A drive belt (4) is connected between the output end of the main motor (3) and the drive disk (5). Two sets of drive rods (12) are provided, both symmetrically installed in the front frame (1) of the device. Multiple drive rings are provided on each drive rod (12). One end of one drive rod (12) is connected to the center of the drive disk (5). Multiple second cylinders (13) are also mounted on the bottom side of the front frame (1). A push plate (17) is installed on the telescopic end of the second cylinder (13). The push plate (17) is movably connected between the two sets of drive rods (12) and is connected to the bottom surface of the centrifuge tank (11).

3. A centrifuge for convenient replacement and maintenance according to claim 2, characterized in that, The centrifuge barrel (11) has a feed inlet on one side and an annular groove on the outer surface of the centrifuge barrel (11). The drive ring is connected in the annular groove and the two are in a frictional connection.

4. A centrifuge for convenient replacement and maintenance according to claim 3, characterized in that, Two first cylinders (10) are installed on one side of the front frame (1) of the device. A feeding frame (9) is installed between the telescopic ends of the first cylinders (10). A feeding hopper and an inclined material pipe are installed on the feeding frame (9). One end of the inclined material pipe is connected to the feeding port.

5. A centrifuge for convenient replacement and maintenance according to claim 4, characterized in that, The guide frame (18) is mounted on the front frame (1) of the device. Multiple guide rods are installed on the guide frame (18). The guide rods correspond to the positions of the annular grooves on the centrifuge barrel (11). The centrifuge barrel (11) is rotatably connected to the guide frame (18).

6. A centrifuge for convenient replacement and maintenance according to claim 5, characterized in that, A frame plate (6) is installed on the front frame (1) of the device. A second motor (8) is installed on the top surface of the frame plate (6). An eccentric wheel (7) is connected to the output end of the second motor (8). A support frame (14) is installed on the bottom surface of the frame plate (6). A lifting rod (15) is movably connected inside the support frame (14). The top end of the lifting rod (15) is connected to the support frame (14) by a spring. Two limit bearings (16) are symmetrically installed at the bottom end of the lifting rod (15). The limit bearings (16) are connected in an annular groove. A fixing plate is installed on the top end of the lifting rod (15). The eccentric wheel (7) is connected to the top surface of the fixing plate.

Citation Information

Patent Citations

  • Horizontal centrifugal machine easy to overhaul

    CN223570940U