Sound barrier unit processing device
Patent Information
- Application Number
- CN202522286315.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0005]为了克服现有的声屏障加工中,仅仅对声屏障板的上端进行吊装固定,其在输送的过程中容易发生晃动偏移,导致喷涂均匀性较差,影响喷涂精度的缺点,本实用新型提供一种能够对声屏障板的四角进行挂钩固定,确保输送的稳定性,提高喷涂精度的声屏障单元加工装置
[0012]有益效果为:1、本实用新型通过将声屏障板的四角分别通过挂绳固定在第一连接柱和第二连接柱上,再通过对接管外接涂料输送管,再启动第一输送机和第二输送机,通过第一输送机和第二输送机将声屏障板输送至外壳内,达到了能够对声屏障板的四角进行挂钩固定,确保输送的稳定性,提高喷涂精度的效果。
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Figure CN224778328U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sound barrier unit processing technology, and in particular to a sound barrier unit processing device. Background Technology
[0002] As a core facility for traffic noise control, the processing quality of sound barriers directly determines their noise reduction performance and service life. The spraying process is a key step in improving the corrosion resistance, weather resistance, and aesthetics of sound barrier panels. For example, the spraying of anti-corrosion and decorative layers directly affects service life and performance.
[0003] In existing sound barrier processing, the sound barrier panels are usually hoisted onto hooks on a conveyor belt, transported by the conveyor belt, and then sprayed with paint onto the surface of the sound barrier panels through a nozzle. However, since only the upper part of the sound barrier panel is hoisted and fixed, it is prone to shaking and shifting during transportation, resulting in poor spray uniformity, affecting spray accuracy, and is quite inconvenient.
[0004] Therefore, it is necessary to design a sound barrier unit processing device that can hook and fix the four corners of the sound barrier panel to ensure the stability of transportation and improve the spraying accuracy. Utility Model Content
[0005] To overcome the shortcomings of existing sound barrier processing methods that only hoist and fix the top of the sound barrier panel, which easily leads to shaking and displacement during transportation, resulting in poor coating uniformity and affecting coating accuracy, this utility model provides a sound barrier unit processing device that can fix the four corners of the sound barrier panel with hooks to ensure transportation stability and improve coating accuracy. Technical solution
[0006] A sound barrier unit processing device includes a connecting frame, a first conveyor, a first connecting column, a second conveyor, a second connecting column, a housing, and a spraying assembly. The first conveyor is located at the lower part of the connecting frame, and multiple first connecting columns are connected to the conveyor belt of the first conveyor. The second conveyor is located at the upper part of the connecting frame, and multiple second connecting columns are connected to the conveyor belt of the second conveyor. The housing is connected to the middle of the connecting frame, and spraying assemblies capable of moving and spraying are provided at both the front and rear of the housing.
[0007] Furthermore, both sides of the outer shell have an inward octagonal structure.
[0008] Furthermore, the first and second connecting columns are U-shaped structures.
[0009] Furthermore, the spraying assembly includes a trackless cylinder, a moving frame, a fixed frame, a connecting pipe, a connecting pipe, and a spray head. Trackless cylinders are connected to both the front and rear parts of the housing. The trackless cylinders and the processor are electrically connected through a control module. The moving frame is connected to the slider of the trackless cylinder. A fixed frame is detachably connected between two adjacent moving frames. A connecting pipe is connected to the middle of each fixed frame. A connecting pipe is connected to the side of the connecting pipes that are far apart from each other. A spray head is connected to the side of the connecting pipes that are close to each other.
[0010] Furthermore, the movable frame is connected to the adjacent fixed frame by threaded bolts.
[0011] Furthermore, it also includes laser sensors, with laser sensors connected to each connecting tube.
[0012] The beneficial effects are as follows: 1. This utility model fixes the four corners of the sound barrier panel to the first and second connecting columns with hanging ropes, then connects the paint conveying pipe to the outside of the connecting pipe, and then starts the first and second conveyors to convey the sound barrier panel into the outer shell. This achieves the effect of hooking and fixing the four corners of the sound barrier panel, ensuring the stability of the conveying and improving the spraying accuracy.
[0013] 2. When the laser sensor detects the sound barrier panel, the paint is sprayed from the nozzle onto the surface of the sound barrier panel through the connecting pipe. When the laser sensor does not detect the sound barrier panel, the nozzle stops spraying, thus achieving the effect of stopping spraying when the sound barrier panel is not detected and preventing paint waste. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a partial three-dimensional structural cross-sectional view of the first type of this utility model.
[0016] Figure 3 This is a three-dimensional sectional view of the second part of the present invention.
[0017] The component names and serial numbers in the figure are as follows: 1_Connecting frame, 2_First conveyor, 3_First connecting column, 4_Second conveyor, 5_Second connecting column, 6_Outer shell, 7_Trackless cylinder, 8_Moving frame, 9_Fixed frame, 10_Connecting pipe, 100_Connecting pipe, 101_Nozzle, 11_Laser sensor. Detailed Implementation
[0018] The present invention will now be described in detail with reference to the accompanying drawings.
[0019] A sound barrier unit processing device, such as Figure 1 and Figure 2As shown, the device includes a connecting frame 1, a first conveyor 2, a first connecting column 3, a second conveyor 4, a second connecting column 5, a housing 6, and a spraying assembly. The first conveyor 2 is located at the lower part of the connecting frame 1, and forty first connecting columns 3 are connected to the conveyor belt of the first conveyor 2. The second conveyor 4 is located at the upper part of the connecting frame 1, and forty second connecting columns 5 are connected to the conveyor belt of the second conveyor 4. The first connecting columns 3 and the second connecting columns 5 have a U-shaped structure for easy hook fixing. The housing 6 is connected to the middle of the connecting frame 1. The left and right sides of the housing 6 have an inward octagonal structure, which can effectively block the paint splashed during the spraying process. Spraying assemblies are provided at both the front and rear of the housing 6.
[0020] like Figure 2 and Figure 3 As shown, the spraying assembly includes a trackless cylinder 7, a moving frame 8, a fixed frame 9, a connecting pipe 10, a connecting pipe 100, and a spray head 101. The trackless cylinder 7 is connected to both the front and rear parts of the housing 6. The trackless cylinder 7 and the processor are electrically connected through a control module. The moving frame 8 is connected to the slider of the trackless cylinder 7. The fixed frame 9 is detachably connected between two adjacent moving frames 8. The moving frame 8 is threaded with bolts to the adjacent fixed frame 9 for easy disassembly. The connecting pipe 10 is connected to the middle of the fixed frame 9. The connecting pipe 10 is connected to the side of the connecting pipe 10 that is far apart from each other. The spray head 101 is connected to the side of the connecting pipe 10 that is close to each other.
[0021] When using this device, first install the connecting frame 1 to the processing area of the sound barrier unit, then fix the four corners of the sound barrier panel to the first connecting post 3 and the second connecting post 5 respectively with hanging ropes, then connect the paint delivery pipe to the external coating pipe through the connecting pipe 100, and then start the first conveyor 2 and the second conveyor 4. The sound barrier panel is transported into the outer shell 6 through the first conveyor 2 and the second conveyor 4, so that the four corners of the sound barrier panel can be fixed by hooks to ensure the stability of the transport and improve the spraying accuracy. like Figure 3 As shown, it also includes a laser sensor 11, and the laser sensor 11 is connected to each of the connecting tubes 10.
[0022] Then, the trackless cylinder 7 is activated, driving the moving frame 8 to move up and down, causing the fixed frame 9 and the nozzle 101 to move up and down, which in turn drives the laser sensor 11 to move up and down. When the laser sensor 11 detects the sound barrier panel, the paint is sprayed from the nozzle 101 onto the surface of the sound barrier panel through the connecting pipe 10. When the laser sensor 11 does not detect the sound barrier panel, the nozzle 101 stops spraying, thus stopping spraying when the sound barrier panel is not detected, preventing paint waste.
[0023] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A sound barrier unit processing device, characterized in that, It includes a connecting frame (1), a first conveyor (2), a first connecting column (3), a second conveyor (4), a second connecting column (5), a housing (6), and a spraying assembly. The connecting frame (1) is equipped with a first conveyor (2) at the bottom. Multiple first connecting columns (3) are connected to the conveyor belt of the first conveyor (2). The connecting frame (1) is equipped with a second conveyor (4) at the top. Multiple second connecting columns (5) are connected to the conveyor belt of the second conveyor (4). The housing (6) is connected to the middle of the connecting frame (1). Spraying assemblies capable of moving and spraying are provided at both the front and rear of the housing (6).
2. The sound barrier unit processing device according to claim 1, characterized in that, The outer shell (6) has an inward octagonal structure on both the left and right sides.
3. The sound barrier unit processing device according to claim 1, characterized in that, The first connecting column (3) and the second connecting column (5) are U-shaped structures.
4. The sound barrier unit processing device according to claim 1, characterized in that, The spraying assembly includes a trackless cylinder (7), a moving frame (8), a fixed frame (9), a connecting pipe (10), a connecting pipe (100), and a nozzle (101). The front and rear parts of the outer shell (6) are connected to the trackless cylinder (7). The trackless cylinder (7) and the processor are electrically connected through the control module. The moving frame (8) is connected to the slider of the trackless cylinder (7). The fixed frame (9) is detachably connected between two adjacent moving frames (8). The connecting pipe (10) is connected to the middle of the fixed frame (9). The connecting pipe (10) is connected to the connecting pipe (100) on the side of the connecting pipe (10) that is far apart from each other. The nozzle (101) is connected to the connecting pipe (101) on the side of the connecting pipe (10) that is close to each other.
5. The sound barrier unit processing device according to claim 4, characterized in that, The movable frame (8) is connected to the adjacent fixed frame (9) by threaded bolts.
6. The sound barrier unit processing device according to claim 4, characterized in that, It also includes a laser sensor (11), and a laser sensor (11) is connected to each of the connecting tubes (10).