Aluminum material surface spraying device

Abstract

The utility model relates to aluminium material processing technical field, specifically disclose a kind of aluminium material surface spraying device, including processing table, several support rollers and paint spraying mechanism, the bottom of the processing table is opened and has processing pool, support frame detachable mounting is set up in the upper of processing pool, paint spraying mechanism includes paint spraying frame, paint spraying pipe, several spray heads and install in the outside of processing table and are used to supply anticorrosive paint to paint spraying pipe pressure liquid supply piece, the bottom of processing pool is equipped with heating steady-state component for heating the anticorrosive paint that falls on the surface of processing pool, the top end both sides of processing table are equipped with the movement component for driving paint spraying frame along the longitudinal sliding of processing table surface, the inner bottom of processing pool is inclined setting, the inclined low end of processing pool is equipped with liquid discharge component for discharging anticorrosive paint from processing pool, solve the problem that the anticorrosive paint that traditional spraying device sprays is easy to solidify on the surface of processing site, inconvenient to post-cleaning, pollution processing site.

Description

Technical Field

[0001] This application relates to the field of aluminum processing technology, and specifically discloses an aluminum surface spraying device. Background Technology

[0002] Aluminum materials are metal products made of aluminum and other alloying elements. Finished aluminum materials are available in shapes such as plates, strips, tubes, and rods. During the processing of aluminum materials, the surface of the aluminum materials needs to be coated with anti-corrosion paint.

[0003] When spraying anti-corrosion paint onto the surface of aluminum materials, especially finished products such as aluminum alloy sheets that require large-area anti-corrosion paint spraying, a spraying device is usually used. This device uses moving components to achieve comprehensive spraying of the aluminum product placed on a support platform. However, existing spraying devices typically use spray guns to apply anti-corrosion paint to the aluminum surface. During the spraying process, a large amount of anti-corrosion material falls onto the surface of the support platform and other processing areas due to the high-pressure spraying. As processing continues, the anti-corrosion paint on the processing area easily solidifies, increasing the difficulty of cleaning the processing area later and causing pollution. Therefore, the inventors have provided an aluminum surface spraying device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the anti-corrosion paint sprayed by traditional spraying devices tends to solidify on the surface of the processing site, making it difficult to clean and contaminating the processing site later.

[0005] To achieve the above objectives, the basic solution of this utility model provides an aluminum surface spraying device, including a processing table, several support rollers uniformly rotatably connected and installed between the two inner sides of the top of the processing table for supporting and placing aluminum materials, and a spraying mechanism installed on the processing table for spraying anti-corrosion paint onto the aluminum materials on the support rollers. The bottom of the processing table has a processing pool for receiving the anti-corrosion paint, and a support frame is detachably installed above the processing pool. The spraying mechanism includes a spraying frame spanning between the top two sides of the processing table, a spraying pipe installed in the middle of the bottom side of the spraying frame, several nozzles uniformly connected and installed at the bottom of the spraying pipe, and a pressurizing liquid supply component installed on the outside of the processing table for supplying anti-corrosion paint to the spraying pipe. The bottom of the processing pool is equipped with a heating and stabilizing component for heating the anti-corrosion paint falling on the surface of the processing pool. The top two sides of the processing table are provided with moving components for driving the spraying frame to slide longitudinally along the surface of the processing table. The inner bottom surface of the processing pool is inclined, and the inclined lower end of the processing pool is provided with a draining component for discharging the anti-corrosion paint from the processing pool.

[0006] The principle and effect of this basic scheme are as follows: 1. Compared with the prior art, this utility model heats the anti-corrosion paint sprayed into the processing tank by setting a heating stabilization component, thereby slowing down and avoiding the solidification of the anti-corrosion paint in the processing tank. By heating and stabilizing the anti-corrosion paint in a liquid state, combined with the combined action of the inclined bottom of the processing tank and the drainage component, the anti-corrosion paint in the processing tank is discharged, so as to facilitate the secondary use of the anti-corrosion paint. This not only reduces the waste of anti-corrosion paint raw materials, but also avoids the anti-corrosion paint from solidifying in the processing tank and causing pollution to the processing tank. It greatly improves the processing efficiency of painting aluminum surfaces and solves the problem that the anti-corrosion paint sprayed by traditional spraying devices easily solidifies on the surface of the processing site, making it inconvenient to clean up later and polluting the processing site.

[0007] 2. Compared with the prior art, this utility model uses a moving component to drive the paint spraying frame to slide along the processing table, thereby enabling the paint spraying component to perform comprehensive paint spraying on the surface of the aluminum material on the support roller. By adding a liquid supply component, the paint spraying intensity is guaranteed, and the quality and efficiency of the spraying are avoided due to insufficient spraying pressure.

[0008] Furthermore, the paint spraying frame includes a mounting plate and mounting seats symmetrically arranged at both ends of the mounting plate and slidable on the surface of the processing table. The paint spraying pipe is detachably mounted on the bottom of the mounting plate. By setting up the mounting plate and mounting seats, the installation of the paint spraying pipe and the connection and support of the overall structure of the air spraying mechanism are facilitated, making the structure more stable and compact.

[0009] Furthermore, the moving component includes a linear drive module mounted on one side of the processing table, a guide rail mounted on the other side of the processing table, and a controller for controlling the operation of the linear drive module. The mounting base on one side of the processing table is driven to slide by the linear drive module, and the mounting base on the other side of the processing table is slidably connected to the guide rail. The linear drive module is electrically connected to the controller. By setting the linear drive module to drive the mounting base to slide on the processing table, it is convenient to adjust the position of the paint spraying frame and the paint spraying pipe, thereby realizing the full-coverage painting process of the aluminum material on the support rod and improving the quality of the aluminum material painting process.

[0010] Furthermore, the bottom of the mounting plate is provided with two sets of leveling components symmetrically located on both sides of the paint spraying pipe for leveling the anti-corrosion paint on the aluminum surface. Each leveling component includes a lifting module at one end of one side of the mounting plate, a first lifting seat at the bottom of the lifting module and slidably connected to the mounting plate, a second lifting seat at the other end of one side of the mounting plate and slidably connected to the mounting plate, and a leveling pressure roller rotatably connected between the first and second lifting seats. The lifting module of each leveling component is electrically connected to the controller. By setting the lifting module to drive the leveling pressure roller to rise and fall, it is easy to adapt to aluminum materials of different thicknesses for surface pressing and leveling treatment, resulting in a more uniform paint thickness on the aluminum material.

[0011] Furthermore, the pressurized liquid supply component includes a receiving tank for holding and supplying anti-corrosion paint to the spray pipe, a booster pump installed at one end of the spray pipe near the receiving tank, and a liquid supply switch installed at the other end of the spray pipe near the receiving tank. Both the booster pump and the liquid supply switch are electrically connected to the controller. By setting up the receiving tank, booster pump, and liquid supply switch, a stable pressure of anti-corrosion paint is provided to the spray pipe, achieving uniform painting of the aluminum surface.

[0012] Furthermore, the heating stabilization component includes several heating wires evenly embedded in the inner bottom of the processing tank and an electric heating switch installed on the outside of the processing tank. Both the heating wires and the electric heating switch are electrically connected to the controller. By setting the heating wires to heat the inner bottom of the processing tank, the anti-corrosion paint accumulated at the bottom of the processing tank is kept at a constant temperature, preventing it from solidifying.

[0013] Furthermore, the drainage assembly includes a drainage trough located at the inclined lower end of the inner bottom of the processing tank and a drainage pipe installed at the outer bottom of the processing tank and connected to the drainage trough. By setting up the drainage trough and drainage pipe, it is convenient to guide and discharge the anti-corrosion paint inside the processing tank, realizing the recycling and reuse of anti-corrosion paint resources. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 A perspective view of the overall structure of an aluminum surface spraying device according to an embodiment of this application is shown; Figure 2 The right view shows the structure of an aluminum surface spraying device according to an embodiment of this application; Figure 3 The diagram shows a front view of the structure of an aluminum surface spraying device according to an embodiment of this application. Detailed Implementation

[0016] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0017] The reference numerals in the accompanying drawings include: processing table 1, support roller 2, processing pool 3, paint spraying frame 4, paint spraying pipe 5, mounting plate 6, mounting base 7, linear drive module 8, guide rail 9, lifting module 10, first lifting seat 11, second lifting seat 12, heating wire 13, drain trough 14, drain pipe 15, leveling pressure roller 16.

[0018] An aluminum surface spraying device, for example, performs... Figure 1 As shown: This includes a processing table 1, five support rollers 2 uniformly rotatably connected and installed between the two inner sides of the top of the processing table 1 for supporting and placing aluminum materials, and a painting mechanism mounted on the processing table 1 for spraying anti-corrosion paint onto the aluminum materials on the support rollers 2. Figure 1 and Figure 3 As shown, the bottom of the processing table 1 has a processing pool 3 for receiving anti-corrosion paint. The support frame is detachably installed above the processing pool 3. The painting mechanism includes a paint spraying frame 4 spanning between the top two sides of the processing table 1, a paint spraying pipe 5 installed in the middle of the bottom side of the paint spraying frame 4, more than ten nozzles evenly connected to the bottom of the paint spraying pipe 5, and a pressurizing liquid supply component installed on the outside of the processing table 1 for supplying anti-corrosion paint to the paint spraying pipe 5. The bottom of the processing pool 3 is equipped with a heating and stabilizing component for heating the anti-corrosion paint falling on the surface of the processing pool 3. The top two sides of the processing table 1 are provided with moving components for driving the paint spraying frame 4 to slide longitudinally along the surface of the processing table 1. The inner bottom surface of the processing pool 3 is inclined, and the inclined lower end of the processing pool 3 is provided with a draining component for discharging the anti-corrosion paint from the processing pool 3.

[0019] Among them, such as Figure 1 As shown, the paint spraying frame 4 includes a mounting plate 6 and mounting seats 7 symmetrically arranged at both ends of the mounting plate 6 and slidable on the surface of the processing table 1. The paint spraying pipe 5 is detachably installed at the bottom of the mounting plate 6.

[0020] Among them, such as Figure 1 As shown, the moving component includes a linear drive module 8 mounted on one side of the processing table 1, a guide rail 9 mounted on the other side of the processing table 1, and a controller for controlling the operation of the linear drive module 8. The controller includes, but is not limited to, a PLC controller. The mounting base 7 located on one side of the processing table 1 is driven to slide by the linear drive module 8, and the mounting base 7 located on the other side of the processing table 1 is slidably connected to the guide rail 9. The linear drive module 8 is electrically connected to the controller.

[0021] Among them, such as Figure 1 and Figure 2As shown, the bottom of the mounting plate 6 is provided with two sets of leveling components symmetrically located on both sides of the paint spray pipe 5 for leveling the anti-corrosion paint on the surface of the aluminum material. Each set of leveling components includes a lifting module 10 located at one end of one side of the mounting plate 6, a first lifting seat 11 located at the bottom of the lifting module 10 and slidably connected to the mounting plate 6, a second lifting seat 12 located at the other end of one side of the mounting plate 6 and slidably connected to the mounting plate 6, and a leveling pressure roller 16 rotatably connected between the first lifting seat 11 and the second lifting seat 12. The lifting module 10 of each set of leveling components is electrically connected to the controller.

[0022] Among them, such as Figure 1 As shown, the booster supply unit includes a container for holding anti-corrosion paint and supplying it to the paint spraying pipe 5, a booster pump installed at one end of the paint spraying pipe 5 near the container, and a supply switch installed at one end of the paint spraying pipe 5 near the container. Both the booster pump and the supply switch are electrically connected to the controller.

[0023] Among them, such as Figure 2 As shown, the heating steady-state component includes several heating wires 13 evenly embedded in the inner bottom of the processing pool 3 and an electric heating switch installed on the outside of the processing pool 3. Both the heating wires 13 and the electric heating switch are electrically connected to the controller.

[0024] Among them, such as Figure 1 and Figure 2 As shown, the drainage assembly includes a drainage trough 14 located at the inclined lower end of the inner bottom of the processing pool 3 and a drainage pipe 15 installed at the outer bottom of the processing pool 3 and connected to the drainage trough 14.

[0025] In the specific implementation of this utility model, the finished aluminum material to be coated with anti-corrosion paint is first placed on the support roller 2. Then, the controller controls the linear drive module 8 to move the paint spraying frame 4 to the right end of the processing pool 3 and to the outside of the right end of the aluminum material. Next, the controller controls the linear drive module 8 to run, the lifting module 10 to run, and controls the liquid supply switch and the booster pump to open. On the one hand, the linear drive module 8 drives the paint spraying frame 4 and the paint spraying pipe 5 to slide uniformly above the aluminum material. According to the thickness of the aluminum material, the lifting module 10 controls the first lifting seat 11 to drive the leveling pressure roller 16 to adjust the height so that the bottom side of the leveling pressure roller 16 is tangent to the upper surface of the aluminum material. On the other hand, the anti-corrosion paint in the container is sent into the paint spraying pipe 5 under the action of the booster pump and sprayed out from the nozzle onto the aluminum material below. During the uniform sliding process of the paint spraying frame 4, the leveling roller 16 rolls and levels the surface of the aluminum material. In addition, during the painting process, the controller also energizes the heating wire 13, and the excess anti-corrosion paint squeezed out by the leveling roller 16 flows from the side of the aluminum material into the processing pool 3. During the spraying of anti-corrosion paint by the nozzle, the anti-corrosion paint that falls on the outside of the aluminum material also falls into the processing pool 3. The anti-corrosion paint that falls into the processing pool 3 is kept in a liquid state under the heating protection of the heating wire 13, and flows into the drain tank 14 along the inclined direction of the bottom of the processing pool 3, and is discharged from the drain pipe 15.

[0026] Compared with the prior art, this utility model heats the anti-corrosion paint sprayed into the processing tank 3 by setting a heating stabilization component, thereby slowing down and avoiding the solidification of the anti-corrosion paint in the processing tank 3. By heating and stabilizing the anti-corrosion paint in a liquid state, combined with the combined action of the inclined bottom surface of the processing tank 3 and the drainage component, the anti-corrosion paint in the processing tank 3 is discharged, so as to facilitate the secondary use of the anti-corrosion paint. This not only reduces the waste of anti-corrosion paint raw materials, but also avoids the anti-corrosion paint from solidifying in the processing tank 3 and causing pollution to the processing tank 3. It greatly improves the processing efficiency of painting aluminum surfaces and solves the problem that the anti-corrosion paint sprayed by traditional spraying devices easily solidifies on the surface of the processing site, making it inconvenient to clean up later and polluting the processing site.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. An aluminum surface spraying device, characterized in that: The system includes a processing table, several support rollers uniformly rotatably connected and installed between the two inner sides of the top of the processing table for supporting and placing aluminum materials, and a painting mechanism installed on the processing table for spraying anti-corrosion paint onto the aluminum materials on the support rollers. The bottom of the processing table has a processing pool for receiving the anti-corrosion paint. A support frame is detachably installed above the processing pool. The painting mechanism includes a painting frame spanning between the two top sides of the processing table, a painting pipe installed in the middle of the bottom side of the painting frame, several nozzles uniformly connected and installed at the bottom of the painting pipe, and a pressurizing liquid supply component installed on the outside of the processing table for supplying anti-corrosion paint to the painting pipe. The bottom of the processing pool is equipped with a heating and stabilizing component for heating the anti-corrosion paint falling on the surface of the processing pool. The top two sides of the processing table are provided with moving components for driving the painting frame to slide longitudinally along the surface of the processing table. The inner bottom surface of the processing pool is inclined, and the inclined lower end of the processing pool is provided with a draining component for discharging the anti-corrosion paint from the processing pool.

2. The aluminum surface spraying device according to claim 1, characterized in that, The paint spraying frame includes a mounting plate and mounting seats symmetrically arranged at both ends of the mounting plate and slidable on the surface of the processing table. The paint spraying pipe is detachably installed at the bottom of the mounting plate.

3. The aluminum surface spraying device according to claim 2, characterized in that, The moving component includes a linear drive module mounted on one side of the processing table, a guide rail mounted on the other side of the processing table, and a controller for controlling the operation of the linear drive module. The mounting base on one side of the processing table is driven to slide by the linear drive module, and the mounting base on the other side of the processing table is slidably connected to the guide rail. The linear drive module is electrically connected to the controller.

4. The aluminum surface spraying device according to claim 3, characterized in that, The bottom of the mounting plate is provided with two sets of leveling components symmetrically located on both sides of the paint spraying pipe for leveling the anti-corrosion paint on the aluminum surface. Each set of leveling components includes a lifting module at one end of one side of the mounting plate, a first lifting seat at the bottom of the lifting module and slidably connected to the mounting plate, a second lifting seat at the other end of one side of the mounting plate and slidably connected to the mounting plate, and a leveling pressure roller rotatably connected between the first and second lifting seats. The lifting module of each set of leveling components is electrically connected to the controller.

5. The aluminum surface spraying device according to claim 4, characterized in that, The pressurized liquid supply device includes a container for holding anti-corrosion paint and supplying it to the paint spraying pipe, a booster pump installed at one end of the paint spraying pipe near the container, and a liquid supply switch installed at one end of the paint spraying pipe near the container. Both the booster pump and the liquid supply switch are electrically connected to the controller.

6. The aluminum surface spraying device according to claim 5, characterized in that, The heating steady-state component includes several heating wires evenly embedded in the inner bottom of the processing pool and an electric heating switch installed on the outside of the processing pool. Both the heating wires and the electric heating switch are electrically connected to the controller.

7. The aluminum surface spraying device according to claim 6, characterized in that, The drainage assembly includes a drainage trough located at the inclined lower end of the inner bottom of the processing pool and a drainage pipe installed at the outer bottom of the processing pool and connected to the drainage trough.

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