Environment-friendly edge band gluing equipment
Patent Information
- Application Number
- CN202522208596.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0003]传统采用的是开放式牵引涂胶方式来对封边条进行涂胶处理且没有设计用于封边条传动和限位的结构,导致封边条在运行过程中不够稳定、可靠,频繁发生抖动或跳动,严重影响了涂胶效果和涂胶效率;并且涂胶处理后的封边条是单独放在户外或者大型通风车间内靠自然风干来去除异味或胶水味,以使产品出厂时满足环保要求
[0036]本实用新型环保型封边条涂胶设备结构设计合理、紧凑,操作使用方便、安全且环保,集涂胶、加热、冷却和牵引多功能于一体,即将涂胶总成、加热烘箱、冷风机组和封边条牵引总成集成在同一设备上,并将冷风出风道与加热出风道连接为一体,使得每道工序之间能紧密连贯衔接,减少了各工序之间的时间差,保证了工艺的连续性,显著提升了封边条涂胶效率和质量,有效避免了单独采用多个独立设备分别进行各个工序带来的制造成本较高,车间空间利用率偏低,封边条综合制造效率偏低以及质量不够稳定等问题,适合大规模推广应用,满足了封边条大批量生产需求。
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Figure CN224778398U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of edge banding manufacturing technology, specifically to an environmentally friendly edge banding adhesive application equipment. Background Technology
[0002] The adhesive application process is an essential step in the manufacturing of edge banding strips. Applying adhesive ensures good adhesion and bonding to the substrate later on. After the edge banding strips are extruded from the injection molding machine, they need to undergo embossing and cooling to set their shape before the adhesive application process.
[0003] Traditionally, an open-type traction-based adhesive application method is used to apply glue to edge banding strips. This method lacks a structure for the strip's transmission and limiting, resulting in instability and unreliability during operation, frequent shaking or jumping, severely impacting the adhesive application effect and efficiency. Furthermore, the glued edge banding strips are left to air dry outdoors or in large, well-ventilated workshops to remove odors or glue smells, ensuring the product meets environmental protection requirements before leaving the factory. Clearly, while this traditional method is relatively low-cost, the frequent handling of the edge banding strips causes unnecessary wear and damage, the removal of harmful gases is incomplete, and the efficiency is extremely low, making it unsuitable for large-scale mass production of edge banding strips.
[0004] While some manufacturers utilize specialized drying equipment in separate drying workshops to quickly remove odors or glue smells from edge banding strips, this increases equipment procurement costs and workshop space requirements, leading to higher processing costs. Furthermore, the edge banding strips, after being coated with glue, need to be transferred to other workshops for separate processing, disrupting the seamless connection between different processing steps. This severely impacts edge banding strip manufacturing efficiency, increases production costs, and results in inconsistent glue coating quality, failing to meet the demands of large-scale mass production. Moreover, before the odor or glue smell is significantly eliminated, the glue smell continues to permeate the surrounding environment and workshop during frequent transfers, polluting the air. Over time, this not only seriously threatens the health of nearby residents and workers but also poses a significant threat. Since glue is volatile and flammable, prolonged accumulation in the workshop could easily lead to explosions and fires if improperly handled, creating substantial hazards to edge banding strip production and worker safety.
[0005] In conclusion, it is necessary to further innovate existing technologies. Summary of the Invention
[0006] To address the problems existing in the aforementioned background technology, this utility model proposes an environmentally friendly edge banding adhesive application equipment. Its structure is reasonable and compact, easy to operate, safe, energy-saving, and environmentally friendly. It integrates adhesive application, heating, air cooling, and traction into one multi-functional unit. The various processing steps are closely connected, with high process continuity, significantly improving the efficiency and quality of edge banding production, and greatly reducing the production cost. It is suitable for large-scale promotion and application, effectively meeting the needs of mass production of edge banding.
[0007] To solve the above-mentioned technical problems, this utility model provides an environmentally friendly edge banding adhesive application equipment, which includes a machine box, an adhesive application assembly, a heating oven, a cold air unit, an edge banding traction assembly, and an electrical control box;
[0008] The upper side wall of the chassis is provided with a feed inlet, and the opposite side wall is provided with a discharge outlet. A heating air duct and a cold air duct are sequentially arranged above the feed inlet and the discharge outlet. A protective cover is also installed on the upper part of the chassis. The heating air duct and the cold air duct are both located inside the protective cover and are connected to each other. The protective cover also has an exhaust port connected to an external environmental protection channel. Edge sealing strip anti-jump brackets are provided inside the feed inlet and outside the discharge outlet of the chassis. The edge sealing strip anti-jump brackets have adjustable gaps for the edge sealing strip to move through. Multiple edge sealing strip drive wheels are evenly distributed above the heating air duct and the cold air duct of the chassis.
[0009] The adhesive application assembly is matched and installed on the upper part of the chassis near the feeding side and located inside the protective cover, and is used to apply adhesive to the edge banding strip;
[0010] The heating oven is matched and installed inside the chassis located below the heating air outlet duct. It includes an oven body and a heating fan installed inside the oven body. The air outlet of the heating fan is matched and connected to the heating air outlet duct, and is used to heat the edge banding strip that has traveled above the heating air outlet duct and been treated with glue by the glue application assembly.
[0011] The air cooler is installed inside the casing located below the air cooler outlet duct, and its air outlet is connected to the air cooler outlet duct. It is used to cool the edge banding strip that has traveled above the air cooler outlet duct and been dried by the heating oven.
[0012] The edge banding traction assembly is matched and installed outside the discharge side of the machine box, and is used to traction the edge banding strip to move between the glue application assembly, the heating oven and the cold air unit;
[0013] The electrical control box is matched and installed outside the chassis, and is electrically connected to the glue application assembly, the heating fan, the cooling fan unit and the edge banding traction assembly respectively.
[0014] The environmentally friendly edge banding adhesive application equipment, wherein: a plurality of edge banding drive wheels are horizontally fixed on the inner wall of the casing beside the heated air outlet duct and the cold air outlet duct.
[0015] The environmentally friendly edge banding adhesive application equipment includes a viewing window on the side of the protective cover.
[0016] The environmentally friendly edge banding adhesive application equipment includes an adhesive application tank, an adhesive application roller, an adhesive application drive motor, an adhesive application pressure roller, an adhesive tank, and an adhesive recycling tank.
[0017] The glue-applying tank is fixed to the upper part of the machine casing and near the discharge side of the feed inlet. It has a chamber inside that can hold glue and an opening at the top. A glue-applying roller mounting bracket is also provided inside the machine casing on the outer side of the glue-applying tank.
[0018] The glue-applying roller is hinged inside the glue-applying trough, with its upper roller surface protruding above the top opening of the glue-applying trough and its lower roller surface located inside the glue-applying trough; one axial end of the glue-applying roller extends outward from the glue-applying trough and a glue-applying pair transmission gear is fixedly installed at the protruding end.
[0019] The glue-applying drive motor is installed on the inner side of the lower part of the chassis, and a glue-applying main drive gear is installed on its power output end; the glue-applying main drive gear and the glue-applying auxiliary drive gear are connected by a glue-applying drive chain.
[0020] The glue-applying pressure roller is hinged to the pressure roller bracket and mounted on the glue-applying roller scraping mounting bracket via the pressure roller bracket;
[0021] The glue tank is installed on the upper part of the protective cover and is sealed to the inner cavity of the glue coating tank through a glue supply pipe; a glue supply switch valve is also installed on the glue supply pipe.
[0022] The bottom of the glue tank is equipped with a low-level float switch for detecting the lowest liquid level inside, and the top is equipped with a high-level float switch for detecting the highest liquid level inside.
[0023] The glue recycling bin is matched and installed on the lower inner side of the chassis, and it is sealed and connected to the glue coating tank through a glue recycling pipe.
[0024] The environmentally friendly edge banding adhesive application equipment includes: an adhesive application assembly further comprising an adhesive roller scraping component; the adhesive roller scraping component is matched and disposed on the upper part of the machine housing on one side of the adhesive application tank, and is used to scrape off excess adhesive from the outer roller surface of the adhesive application roller, and includes an adhesive roller adjusting handwheel, a scraping worm gear assembly, and a scraping roller; a power output shaft is connected to the center of the adhesive roller adjusting handwheel; the power input end of the scraping worm gear assembly is matched and connected to the power output shaft of the adhesive roller adjusting handwheel, and the power output end is matched and connected to the scraping roller; the scraping roller is located inside the adhesive application tank on one radial side of the adhesive application roller.
[0025] The environmentally friendly edge banding adhesive application equipment includes: an adhesive application assembly further comprising an adhesive application pressure roller lifting and adjusting component; the adhesive application pressure roller lifting and adjusting component is matched and disposed on the upper part of the machine housing on one side of the adhesive application tank, and is used to adjust the height of the adhesive application pressure roller in the vertical direction, and includes an adhesive application pressure roller adjusting handwheel and a pressure roller worm gear assembly; a power output shaft is connected to the center of the adhesive application pressure roller adjusting handwheel; the power output shaft of the adhesive application pressure roller adjusting handwheel is connected to the power input end of the pressure roller worm gear assembly, and the pressure roller worm gear assembly is mounted on the upper part of the adhesive application roller scraping mounting bracket, and its power output end is matched and connected to the pressure roller bracket.
[0026] The environmentally friendly edge banding adhesive application equipment includes an adhesive tank with a funnel-shaped structure and filled with adhesive. The bottom funnel nozzle is sealed to the adhesive supply pipe and is connected to the inner cavity of the adhesive application tank through the adhesive supply pipe.
[0027] The environmentally friendly edge banding adhesive application equipment includes an adhesive injection valve, an exhaust valve, and a detachable observation port on the upper part of the adhesive tank, which are connected to the inner cavity of the adhesive tank.
[0028] The environmentally friendly edge banding adhesive application equipment includes: the edge banding traction assembly comprising a traction box, a traction drive motor, a traction mounting bracket, an upper traction wheel, a lower traction wheel, and an upper traction wheel lifting drive cylinder;
[0029] The traction box is matched and installed on the outside of the discharge side of the machine box;
[0030] The traction drive motor is matched and installed inside the traction box, and the traction main transmission gear is fixedly installed at its power output end.
[0031] The traction mounting bracket is fixedly installed on the upper part of the traction box, and a cylinder mounting plate is fixedly installed horizontally on its top. An anti-pinch plate is installed on the outside of the feeding side, and a traction wheel lifting sliding frame is slidably installed on the discharge side in the vertical direction. The anti-pinch plate has an edge sealing strip inlet.
[0032] The upper traction wheel is hingedly mounted on the traction wheel lifting sliding frame;
[0033] The lower traction wheel is hinged to the lower end of the traction mounting bracket, and one of its axial ends extends outward from the traction mounting bracket, with a traction auxiliary transmission gear fixedly mounted on the extended end; the traction auxiliary transmission gear and the traction main transmission gear are matched and connected through a traction chain.
[0034] The upper traction wheel lifting drive cylinder is vertically mounted on the upper part of the cylinder mounting plate. Its piston rod extends downwards from the cylinder mounting plate and its protruding end is matched and connected to the traction wheel lifting sliding frame to drive the traction wheel lifting sliding frame to lift the upper traction wheel.
[0035] By adopting the above technical solution, this utility model has the following beneficial effects:
[0036] This utility model of environmentally friendly edge banding adhesive application equipment features a reasonable and compact structure, convenient, safe, and environmentally friendly operation. It integrates adhesive application, heating, cooling, and traction functions into a single unit. Specifically, the adhesive application assembly, heating oven, cold air unit, and edge banding traction assembly are integrated into the same equipment, with the cold air outlet and heating air outlet connected as one unit. This ensures seamless connection between each process, reducing time differences and guaranteeing process continuity. It significantly improves the efficiency and quality of edge banding adhesive application, effectively avoiding the problems of high manufacturing costs, low workshop space utilization, low overall edge banding manufacturing efficiency, and unstable quality associated with using multiple independent devices for each process. It is suitable for large-scale application and meets the needs of mass production of edge banding.
[0037] This invention features multiple edge-sealing strip drive wheels evenly distributed above the heating and cooling air ducts. These drive wheels ensure the edge-sealing strip moves smoothly above the ducts, guaranteeing effective drying and cooling. Simultaneously, adjustable edge-sealing strip anti-jump supports are installed inside the inlet and outside the outlet of the casing, accommodating edge-sealing strips of various widths. This ensures smooth and orderly operation, effectively preventing the strips from bouncing or shaking during operation, which could affect the gluing, drying, and cooling processes, thus improving product quality and applicability. Furthermore, a viewing window is provided on the side of the protective cover, allowing for clear observation of the gluing, heating, and cooling processes inside the cover, as well as the operation of various components. In case of a malfunction, the fault location can be quickly identified, facilitating subsequent rapid disassembly or replacement.
[0038] In this invention, the gluing, drying, and air-cooling processes of the edge banding strip are all carried out inside the machine casing and protective cover. The harmful gases generated during each process are discharged to the outside environmentally friendly exhaust channel through the exhaust vent, which greatly reduces the diffusion of harmful gases into the workshop and the surrounding environment. This meets environmental protection requirements and significantly reduces the safety risks and personnel health risks caused by the large-scale diffusion of harmful gases in edge banding strip production. At the same time, the gluing box and glue recycling box are sealed to the gluing tank through pipes, which can reduce glue evaporation, save energy and protect the environment. This saves glue and avoids pollution to the surrounding environment.
[0039] This invention features a low-level float switch at the bottom and a high-level float switch at the top of the glue tank to detect the lowest liquid level inside. The low-level and high-level float switches facilitate real-time monitoring of the amount of glue inside the glue tank.
[0040] The glue-applying box of this invention adopts a funnel-shaped structure with a square top and a round bottom, which allows for more thorough glue discharge and prevents glue clumping. The glue-applying roller is height-adjustable through a lifting and adjusting component, enabling the glue-applying roller and the glue-applying roller to handle edge banding strips of different thicknesses, and also facilitating the loading and unloading of edge banding strips. A glue-applying roller scraping component is provided to scrape off excess glue from the outer surface of the rotating glue-applying roller, preventing excessive glue thickness on the outer surface of the glue-applying roller from affecting the glue-applying effect and ensuring the glue-applying effect of the edge banding strip.
[0041] This utility model's edge banding strip traction adopts an open, exposed structure, meaning the traction device is located on the outside of the machine casing. This not only makes operation more convenient and prevents strip stacking, but also facilitates the disassembly, repair, and replacement of the traction wheel. Furthermore, the height of the upper traction wheel is adjustable, which can meet the traction needs of edge banding strips of different thicknesses, making it more versatile. In addition, an anti-pinch plate is installed on the feeding side of the edge banding strip traction assembly, avoiding the risk of employees' hands being pinched due to misoperation during the edge banding strip feeding or traction process. Attached Figure Description
[0042] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0043] Figure 1 This is a schematic diagram of the overall structure of the environmentally friendly edge banding adhesive coating equipment of this utility model;
[0044] Figure 2 This utility model relates to an environmentally friendly edge banding adhesive application device. Figure 1 Enlarged structural diagram of region A in the middle;
[0045] Figure 3 This is a schematic diagram of the internal structure of the environmentally friendly edge banding adhesive coating equipment of this utility model;
[0046] Figure 4 This is a front view of the environmentally friendly edge banding adhesive application equipment of this utility model;
[0047] Figure 5 This utility model relates to an environmentally friendly edge banding adhesive application device. Figure 4 A magnified structural diagram of region B in the middle. Detailed Implementation
[0048] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0049] The present invention will be further explained below with reference to specific embodiments.
[0050] like Figure 1-5 As shown, the environmentally friendly edge banding adhesive application equipment provided in this embodiment includes a chassis 1, an adhesive application assembly 2, a heating oven 3, a cold air unit 4, an edge banding traction assembly 5, and an electrical control box 6.
[0051] The chassis 1 is placed on the ground and has internal storage space. A feed inlet 10 is located on one upper side wall, and a discharge outlet 11 is located on the opposite upper side wall. A heating air duct 12 is horizontally arranged above the feed inlet 10, and a cold air outlet duct 13 is horizontally arranged above the discharge outlet 11. The cold air outlet duct 13 is integrated with the heating air outlet duct 12. The heating air outlet duct 12 has a hot air inlet and a hot air outlet, and the cold air outlet duct 13 has a cold air inlet and a cold air outlet. The chassis 1 has edge banding anti-jump brackets 111 inside the feed inlet 10 and outside the discharge outlet 11 to limit the vertical movement of the edge banding, ensuring smooth and orderly operation. The width of the edge banding anti-jump brackets 111 is adjustable to accommodate edge banding of different widths. In this embodiment, the edge banding anti-jump bracket 111 consists of a pair of uprights and a pair of horizontal bars fixedly connected between the upper and lower ends of the pair of uprights. A pair of width adjustment sliders are also vertically slidably installed on the two ends of the horizontal bars between the pair of uprights. When it is necessary to change the edge banding strip of different widths, it is only necessary to adjust the distance between the pair of width adjustment sliders. After adjustment, the pair of width adjustment sliders are detachably locked and fixed to the pair of uprights by fasteners, and the edge banding strip can move through the gap between the pair of horizontal bars between the adjusted pair of width adjustment sliders.
[0052] The upper part of the chassis 1 is also covered by a protective cover 14, which completely covers the heating air outlet duct 12 and the cold air outlet duct 13 on the upper part of the chassis 1. In this embodiment, the length of the cold air outlet duct 13 and the heating air outlet duct 12 is long enough to ensure that the edge sealing strips traveling above the cold air outlet duct 13 and the heating air outlet duct 12 can be effectively dried and cooled respectively. The protective cover 14 is also provided with a viewing window 141 on its side. A plurality of edge sealing strip drive wheels 16 are evenly distributed above the heating air outlet duct 12 and the cold air outlet duct 13, and the plurality of edge sealing strip drive wheels 16 are horizontally fixed on the inner wall of the chassis 1 beside the heating air outlet duct 12 and the cold air outlet duct 13. In this embodiment, the length of the cold air outlet duct 13 and the heating air outlet duct 12 is long enough to ensure that the edge sealing strips traveling above the cold air outlet duct 13 and the heating air outlet duct 12 can be effectively dried and cooled respectively. Meanwhile, the top of the protective cover 14 is also equipped with an exhaust vent 15, which is connected to an external environmental protection exhaust channel through a pipe.
[0053] The glue application assembly 2 is matched and installed on the upper part of the housing 1 and near the discharge side of the feed inlet 10. It includes a glue application tank 21, a glue application roller 22, a glue application drive motor 23, a glue application pressure roller 24, a glue tank 25, a glue recycling tank 26, a glue application roller scraping assembly 27, and a glue application pressure roller lifting and adjusting assembly 28.
[0054] The glue-applying tank 21 is fixedly installed on the upper part of the housing 1 and near the discharge side of the feed inlet 10. It has a chamber for holding glue and an opening at the top. A pair of glue-applying bearing seats 29 are symmetrically installed on the upper part of opposite sides of the glue-applying tank 21 along its length. A glue-applying roller scraper mounting bracket 20 is also provided inside the outer side of the glue-applying tank 21 near the feed inlet 10 of the housing 1.
[0055] The glue-applying roller 22 is hinged inside the glue-applying trough 21, with its upper roller surface protruding above the opening at the top of the glue-applying trough 21, and the portion inside the glue-applying trough 21 is immersed in glue. Glue-applying roller shafts 221 are horizontally connected to the center of both axial ends of the glue-applying roller 22, and are respectively hinged to a pair of glue-applying bearing seats 29. The glue-applying roller shafts 221 at both axial ends of the glue-applying roller 22 are sealed and hinged to the glue-applying trough 21 by bearings. The glue-applying roller shaft 221 at the center of one axial end of the glue-applying roller 22 extends outward from the glue-applying trough 21, and a glue-applying pair transmission gear is fixedly installed at the extended end.
[0056] The glue-applying drive motor 23 is matched and installed on the lower inner side of the housing 1 and electrically connected to the electrical control box 6. The power output end of the motor is equipped with a glue-applying main drive gear 231. The glue-applying main drive gear 231 and the glue-applying auxiliary drive gear are matched and connected through a glue-applying drive chain 232 to drive the glue-applying roller 22 to rotate. During the rotation, the glue-applying roller 22 carries glue and applies glue evenly to the edge sealing strips traveling on the upper roller surface of the glue-applying roller 22.
[0057] The glue-applying roller 24 is hinged to the roller bracket 241 and mounted on the glue-applying roller scraper mounting bracket 20 inside the housing 1 near the feed inlet 10. Specifically, the glue-applying roller 24 is hinged to the head of the roller bracket 241 and located above the glue-applying roller 22. The tail end of the roller bracket 241 is mounted on the glue-applying roller scraper mounting bracket 20 and connected to the glue-applying roller lifting and adjusting assembly 28.
[0058] The glue tank 25 is installed on the upper part of the protective cover 14 of the chassis 1. It adopts a funnel-shaped structure with a square top and a round bottom and is filled with glue. The bottom funnel nozzle is sealed and connected to a glue supply pipe 251, which is sealed and connected to the inner cavity of the glue application tank 21. The glue supply pipe 251 is also equipped with a glue supply switch valve 252. The upper part of the glue tank 25 is also provided with a glue injection valve 253, an exhaust valve 254, and a detachable observation port 2 that are connected to the inner cavity of the glue tank 25. 55; The glue injection valve 253 is used to add glue into the glue tank 25; The observation port 255 can be used to observe the glue status in the glue tank 25, and is also detachable for easy cleaning of the glue tank 25; The bottom of the glue tank 25 is matched with a low-level float switch for detecting the lowest liquid level inside the glue tank 25, and the top is matched with a high-level float switch for detecting the highest liquid level inside the glue tank 25; Both the low-level float switch and the high-level float switch are connected to the electrical control box 6.
[0059] The glue recycling bin 26 is matched and installed on the lower inner side of the chassis 1. It is sealed and connected to the glue application tank 21 through a glue recycling pipe and is used to recycle waste glue.
[0060] The glue-scraping assembly 27 is matched and disposed on one side of the glue-coating trough 21. It is used to scrape off excess glue from the outer surface of the glue-coating roller 22 in a timely manner and includes a glue-coating roller adjusting handwheel 271, a scraping worm gear assembly 272, and a scraping roller. A power output shaft is connected to the center of the glue-coating roller adjusting handwheel 271. The power input end of the scraping worm gear assembly 272 is matched and connected to the power output shaft of the glue-coating roller adjusting handwheel 271, and the power output end is matched and connected to the scraping roller. The scraping roller is located on the glue-coating roller 22. Inside the coating groove 21 on the radial side; by rotating the coating roller adjustment handwheel 271 and under the transmission of the scraper worm gear assembly 272, the scraper roller is driven to move towards the outer roller surface of the coating roller 22. After adjusting the distance between the scraper roller and the coating roller 22, excess glue on the outer roller surface of the rotating coating roller 22 is scraped off; at the same time, the outer roller surface of the scraper roller is also evenly distributed with diamond-shaped patterns to enhance the scraping effect, so that a thin layer of glue is left on the outer roller surface of the coating roller 22 to apply glue to the edge banding strip.
[0061] The gluing roller lifting and adjusting assembly 28 is matched and installed on the outside of the gluing trough 21. It is matched and connected to the tail end of the roller support 241. It is used to adjust the height of the gluing roller 24 in the vertical direction and includes a gluing roller adjusting handwheel 281 and a roller worm gear assembly 282. The gluing roller adjusting handwheel 281 is connected to a power output shaft in the center. The power output shaft of the gluing roller adjusting handwheel 281 is connected to the power input end of the roller worm gear assembly 282. The roller worm gear assembly 282 is installed on the upper part of the gluing roller scraping mounting bracket 20, and its power output end is matched and connected to the tail end of the roller support 241. By rotating the gluing roller adjusting handwheel 281 and under the transmission of the roller worm gear assembly 282, the roller support 241 is driven to lift and lower the gluing roller 24 together, so as to realize the overall height adjustment of the gluing roller 24, so as to adapt to the gluing of edge banding strips of different thicknesses and facilitate the loading and unloading of edge banding strips.
[0062] The heating oven 3 is installed inside the casing 1 below the heating air outlet duct 12 and is electrically connected to the electrical control box 6. Its air outlet is matched and connected to the hot air inlet of the heating air outlet duct 12. Hot air is blown out through the hot air outlet of the heating air outlet duct 12 to heat the edge sealing strip traveling above the heating air outlet duct 12. The heating oven 3 includes an oven body 31 and a heating fan installed inside the oven body 31. The heating fan is electrically connected to the electrical control box 6, and its air outlet is matched and connected to the hot air inlet of the heating air outlet duct 12. In this embodiment, multiple heating ovens 3 are installed inside the casing 1 to match the length of the heating air outlet duct 12 and ensure the heating effect of the edge sealing strip.
[0063] The air cooler unit 4 is installed inside the casing 1 located below the cold air outlet duct 13. It is electrically connected to the electrical control box 6, and its air outlet is connected to the cold air inlet of the cold air outlet duct 13 via a ventilation duct. The air cooler unit 4 cools the edge sealing strip traveling above the cold air outlet duct 13 by blowing cold air into the cold air outlet of the cold air outlet duct 13. In this embodiment, the number of air cooler units 4 is matched with the length of the cold air outlet duct 13 to ensure the cooling effect of the edge sealing strip.
[0064] The edge banding strip traction assembly 5 is matched and installed at the discharge end of the machine box 1. It includes a traction box 51, a traction drive motor 52, a traction mounting bracket 53, an upper traction wheel 54, a lower traction wheel 55, and an upper traction wheel lifting drive cylinder 56. The traction box 51 is matched and installed outside the discharge side of the machine box 1; the traction drive motor 52 is matched and installed inside the traction box 51 and is electrically connected to the electrical control box 6, and its power output end is fixedly installed with the traction main drive gear. The traction mounting bracket 53 is fixedly installed on the upper part of the traction box 51. A cylinder mounting plate 57 is fixedly installed horizontally on its top. An anti-pinch plate 58 is installed on the outside of the feeding side, and a sealing strip inlet is opened on the anti-pinch plate 58. A traction wheel lifting sliding frame 59 is slidably installed on the outside of the discharge side in the vertical direction (in this embodiment, the traction wheel lifting sliding frame 59 and the discharge side of the traction mounting bracket 53 are slidably connected by a slider and a guide rail to realize the sliding displacement of the traction wheel lifting sliding frame 59 in the vertical direction). The upper traction wheel 54 is a rubber wheel. The upper traction wheel shaft is horizontally fixedly connected to the center of its two axial end faces and is horizontally hinged to the traction wheel lifting sliding frame 59 through the upper traction wheel shaft with bearings. The lower traction wheel 55 is an iron wheel, with a lower traction wheel shaft fixedly connected to the center of both axial end faces. The lower traction wheel shaft, equipped with bearings, is horizontally hinged to the lower end of the traction mounting bracket 53. The lower traction wheel shaft extends outward from the center of one axial end face of the lower traction wheel 55, and a traction auxiliary transmission gear is fixedly mounted at the extended end. This traction auxiliary transmission gear is matched and connected to the main traction transmission gear via a traction chain. The upper traction wheel lifting drive cylinder 56 is a pair, symmetrically and vertically mounted on the upper ends of the cylinder mounting plate 57. Both upper traction wheel lifting drive cylinders 56 are connected to a pneumatic triplet and connected to an external air source. Both upper traction wheel lifting drive cylinders 56 are controlled by a manual air valve, which is connected between the pneumatic triplet and the upper traction wheel lifting drive cylinder 56 via an air pipe. The piston rods of the pair of upper traction wheel lifting drive cylinders 56 extend downwards to both ends of the cylinder mounting plate 57, and the protruding ends are respectively matched and connected to the traction wheel lifting sliding frame 59; the traction wheel lifting sliding frame 59 and the upper traction wheel 54 can be lifted and lowered synchronously under the drive of the upper traction wheel lifting drive cylinders 56, so as to adjust the distance between the upper traction wheel 54 and the lower traction wheel 55, which can meet the traction of edge banding strips of different thicknesses and facilitate the loading and unloading of edge banding strips.
[0065] The electrical control box 6 is matched and installed on the top of the protective cover 14 of the chassis 1. It includes a control box body 61, an adhesive level alarm 62 installed on the upper part of the control box body 61, and components such as a main power switch for powering on the equipment, a start / stop switch for simultaneously controlling the power on the heating oven 3 and the air cooler 4, a heating switch for individually controlling the start / stop of the heating oven 3, a fan switch for individually controlling the start / stop of the air cooler 4, and an emergency stop switch for cutting off the power in an emergency. At the same time, the electrical control box 6 also includes a frequency converter installed inside the control box body 61, an intermediate relay for controlling the adhesive level alarm 62, a contactor for controlling the heating oven 3, and a relay for controlling the air cooler 4.
[0066] The frequency converter is electrically connected to the glue application drive motor 23 and the traction drive motor 52 respectively to control the start and stop of the glue application drive motor 23 and the traction drive motor 52.
[0067] The glue level alarm 62 is used in conjunction with the low level float switch and the high level float switch to provide an alarm reminder when the glue in the glue tank 35 is at its lowest or highest level. The glue level alarm 62, the low level float switch, and the high level float switch are all connected to the intermediate relay, which is connected to the power output terminal of the emergency stop switch.
[0068] The glue level alarm 62 is used in conjunction with low-level and high-level float switches to provide an alarm when the glue level in the glue tank 25 is at its lowest or highest level. The glue level alarm 62, low-level and high-level float switches are all connected to an intermediate relay, which is connected to the power output of an emergency stop switch. Specifically, the power input of the intermediate relay is connected to the power output of the emergency stop switch. The normally open contacts of the low-level and high-level float switches are connected in series to the coil circuit of the intermediate relay. When the liquid level is lower than the set value, the low-level float switch closes, energizing the coil of the intermediate relay; when the liquid level is higher than the set value, the high-level float switch closes, energizing the other coil of the intermediate relay. The input terminal of the glue level alarm 62 is connected in parallel with the normally open contact of the intermediate relay. When the low-level float switch or the high-level float switch is triggered, the intermediate relay operates, its contacts close, and the power supply to the glue level alarm 62 is turned on, emitting an audible and visual signal. The low-level float switch and the high-level float switch achieve on / off switching through the magnetic induction of the magnet and the reed switch, which has a simple structure and strong anti-interference ability.
[0069] The main power switch has its power input terminal connected to an external power source and its power output terminal connected to an emergency stop switch. The power output terminal of the emergency stop switch is connected to the main power input terminal of the frequency converter. The power input terminal of the start / stop switch is connected to the power output terminal of the emergency stop switch, and the power output terminal of the start / stop switch is connected to a contactor for controlling the heating oven 3 and a relay for controlling the air cooler unit 4. The power input terminal of the heating switch is connected to the power output terminal of the emergency stop switch, and the power output terminal of the heating switch is connected to a contactor for controlling the heating oven 3. The power input terminal of the fan switch is connected to the power output terminal of the emergency stop switch, and the power output terminal of the fan switch is connected to a relay for controlling the air cooler unit 4.
[0070] This utility model features a reasonable and compact structural design, convenient and safe operation, and energy conservation and environmental protection. It integrates multiple functions such as gluing, heating, air cooling, and traction into one unit. The various processing steps are closely connected and have high process continuity, which can significantly improve the production efficiency and quality of edge banding strips, greatly reduce the production cost of edge banding strips, and is suitable for large-scale promotion and application, effectively meeting the needs of mass production of edge banding strips.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. An environmentally friendly edge banding adhesive application device, characterized in that: The adhesive coating equipment includes a chassis (1), an adhesive coating assembly (2), a heating oven (3), a cold air unit (4), an edge banding traction assembly (5), and an electrical control box (6). The upper side wall of the casing (1) is provided with a feed inlet (10), and the upper opposite side wall is provided with a discharge outlet (11). A heating air outlet (12) and a cold air outlet (13) are arranged sequentially from the feed inlet (10) to the discharge outlet (11). A protective cover (14) is also installed on the upper part of the casing (1). The heating air outlet (12) and the cold air outlet (13) are both located inside the protective cover (14) and are connected to each other as one unit. (14) is also provided with an exhaust vent (15) connected to the external environmental protection channel; the casing (1) is provided with edge banding anti-jump brackets (111) inside the feed inlet (10) and outside the discharge outlet (11); the edge banding anti-jump brackets (111) have gaps for the edge banding to move through and with adjustable width; the casing (1) is also provided with multiple edge banding drive wheels (16) evenly distributed above the heating air outlet (12) and the cold air outlet (13); The adhesive application assembly (2) is matched and disposed on the upper part of the chassis (1) near the feed side and located inside the protective cover (14), and is used to apply adhesive to the edge banding strip; The heating oven (3) is matched and installed inside the housing (1) located below the heating air outlet duct (12). It includes an oven body (31) and a heating fan installed inside the oven body (31). The air outlet of the heating fan is matched and connected to the heating air outlet duct (12) for heating the edge banding strip that travels above the heating air outlet duct (12) and has been coated by the adhesive assembly (2). The air cooler unit (4) is installed inside the casing (1) located below the air cooler outlet duct (13), and its air outlet end is connected to the air cooler outlet duct (13) to cool the sealing strip that has traveled above the air cooler outlet duct (13) and been dried by the heating oven (3). The edge banding traction assembly (5) is matched and installed outside the discharge side of the machine box (1), and is used to pull the edge banding strip between the glue application assembly (2), the heating oven (3) and the cold air unit (4); The electrical control box (6) is matched and installed outside the chassis (1), and is electrically connected to the glue application assembly (2), the heating fan, the cooling fan unit (4) and the edge sealing strip traction assembly (5).
2. The environmentally friendly edge banding adhesive application equipment as described in claim 1, characterized in that: Multiple edge banding drive wheels (16) are horizontally fixed on the inner wall of the housing (1) beside the heating air outlet (12) and the cold air outlet (13).
3. The environmentally friendly edge banding adhesive application equipment as described in claim 1, characterized in that: The protective cover (14) is also provided with a viewing window (141) on its side.
4. The environmentally friendly edge banding adhesive application equipment as described in claim 1, characterized in that: The glue coating assembly (2) includes a glue coating tank (21), a glue coating roller (22), a glue coating drive motor (23), a glue coating pressure roller (24), a glue tank (25), and a glue recycling tank (26). The glue coating tank (21) is fixed on the upper part of the machine housing (1) and close to the discharge side of the feed inlet (10). It has a chamber that can hold glue and an opening at the top. A glue coating roller scraping bracket (20) is also provided inside the machine housing (1) on the outer side of the glue coating tank (21). The glue-applying roller (22) is hinged inside the glue-applying groove (21), with its upper roller surface protruding above the top opening of the glue-applying groove (21) and its lower roller surface located inside the glue-applying groove (21); one axial end of the glue-applying roller (22) extends outward from the glue-applying groove (21) and a glue-applying pair transmission gear is fixedly installed at the extended end. The glue-applying drive motor (23) is matched and installed on the lower inner side of the chassis (1), and the glue-applying main drive gear (231) is installed on its power output end; the glue-applying main drive gear (231) and the glue-applying auxiliary drive gear are matched and connected through the glue-applying drive chain (232); The glue-applying roller (24) is hinged to the roller bracket (241) and mounted on the glue-applying roller scraping mounting bracket (20) through the roller bracket (241); The glue tank (25) is matched and installed on the upper part of the protective cover (14), and it is sealed and connected to the inner cavity of the glue coating tank (21) through the glue supply pipe (251); the glue supply pipe (251) is also equipped with a glue supply switch valve (252). The bottom of the glue tank (25) is equipped with a low-level float switch for detecting the lowest liquid level inside, and the top is equipped with a high-level float switch for detecting the highest liquid level inside. The glue recycling bin (26) is matched and installed on the lower inner side of the chassis (1), and it is sealed and connected to the glue coating tank (21) through the glue recycling pipe.
5. The environmentally friendly edge banding adhesive application equipment as described in claim 4, characterized in that: The glue coating assembly (2) further includes a glue coating roller scraper assembly (27); the glue coating roller scraper assembly (27) is matched and disposed on the upper part of the housing (1) on one side of the glue coating groove (21), and is used to scrape off excess glue from the outer roller surface of the glue coating roller (22) and includes a glue coating roller adjusting handwheel (271), a scraper worm gear assembly (272) and a scraper roller; a power output shaft is connected to the center of the glue coating roller adjusting handwheel (271); the power input end of the scraper worm gear assembly (272) is matched and connected to the power output shaft of the glue coating roller adjusting handwheel (271), and the scraper roller is matched and connected to the power output end; the scraper roller is located inside the glue coating groove (21) on one radial side of the glue coating roller (22).
6. The environmentally friendly edge banding adhesive application equipment as described in claim 4, characterized in that: The glue coating assembly (2) also includes a glue coating pressure roller lifting adjustment component (28); the glue coating pressure roller lifting adjustment component (28) is matched and disposed on the upper part of the housing (1) on one side of the glue coating groove (21), and is used to adjust the height of the glue coating pressure roller (24) in the vertical direction and includes a glue coating pressure roller adjusting handwheel (281) and a pressure roller worm gear assembly (282); the glue coating pressure roller adjusting handwheel (281) is connected to a power output shaft in the center; the power output shaft of the glue coating pressure roller adjusting handwheel (281) is connected to the power input end of the pressure roller worm gear assembly (282), the pressure roller worm gear assembly (282) is installed on the upper part of the glue coating roller scraping mounting bracket (20), and its power output end is matched and connected to the pressure roller bracket (241).
7. The environmentally friendly edge banding adhesive application equipment as described in claim 4, characterized in that: The glue tank (25) adopts a funnel-shaped structure with a square top and a round bottom and is filled with glue. The bottom funnel nozzle is sealed and connected to the glue supply pipe (251) and is sealed and connected to the inner cavity of the glue coating tank (21) through the glue supply pipe (251).
8. The environmentally friendly edge banding adhesive application equipment as described in claim 4, characterized in that: The glue tank (25) is also provided with a glue injection valve (253), an exhaust valve (254) and a detachable observation port (255) communicating with the inner cavity of the glue tank (25).
9. The environmentally friendly edge banding adhesive application equipment as described in claim 1, characterized in that: The edge banding traction assembly (5) includes a traction box (51), a traction drive motor (52), a traction mounting bracket (53), an upper traction wheel (54), a lower traction wheel (55), and an upper traction wheel lifting drive cylinder (56). The traction box (51) is matched and installed on the outside of the discharge side of the machine box (1); The traction drive motor (52) is matched and installed inside the traction box (51), and the traction main transmission gear is fixedly installed at its power output end; The traction mounting bracket (53) is fixedly installed on the upper part of the traction box (51), and a cylinder mounting plate (57) is fixedly installed horizontally on its top. An anti-pinch plate (58) is installed on the outside of the feeding side, and a traction wheel lifting sliding frame (59) is slidably installed on the discharge side in the vertical direction. An edge sealing strip inlet is opened on the anti-pinch plate (58). The upper traction wheel (54) is hinged to the traction wheel lifting sliding frame (59); The lower traction wheel (55) is hinged to the lower end of the traction mounting bracket (53), and one of its axial ends extends outward from the traction mounting bracket (53) and a traction auxiliary transmission gear is fixedly installed on the extended end; the traction auxiliary transmission gear and the traction main transmission gear are matched and connected through a traction chain. The upper traction wheel lifting drive cylinder (56) is vertically installed on the upper part of the cylinder mounting plate (57). Its piston rod extends downwards from the cylinder mounting plate (57) and its protruding end is matched and connected with the traction wheel lifting sliding frame (59) to drive the traction wheel lifting sliding frame (59) to lift the upper traction wheel (54).