Tabletop semi-automatic spin coater
Patent Information
- Application Number
- CN202522192394.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0005]本实用新型的目的在于提供一种桌上型半自动旋涂机,其能够解决旋涂机多为大型机械设备,无法小型化以应用于小规模生产的问题
[0018]与现有技术相比,本实用新型的桌上型半自动旋涂机中,两组取放料组件可分别用于上料和下料,吸附组件用于吸附固定镜片,涂胶组件用于涂布介质。其中,两组取放料组件对应的两预设圆周轨迹和预设直线轨迹相交于吸附组件处,一方面可以确保各结构运行时互不干扰,另一方面可使得整个结构更加紧凑且占用空间更小,满足小规模生产需求,从而降低其生产成本。
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Figure CN224778469U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of adhesive coating equipment, specifically relating to a desktop semi-automatic spin coater. Background Technology
[0002] In the manufacturing process of lenses, different dielectric layers need to be coated onto the lenses to meet actual usage requirements. One common example is the protective layer, a coating applied to the lens surface that provides effective protection and improves lens durability. Another example is the photochromic layer, a thin film containing a photosensitive substance that reacts reversibly under UV radiation, changing the lens color and reducing direct sunlight exposure to the eyes.
[0003] Spin coaters are devices used to coat the aforementioned lens medium layer. Most existing spin coaters are large-scale machines used for mass lens coating production. However, for different production scales, especially small-scale production, smaller spin coaters are needed to meet production requirements and reduce production costs.
[0004] Therefore, in order to address the aforementioned technical problems, it is necessary to provide a benchtop semi-automatic spin coating machine. Utility Model Content
[0005] The purpose of this invention is to provide a desktop semi-automatic spin coater, which can solve the problem that spin coaters are mostly large mechanical equipment and cannot be miniaturized for small-scale production.
[0006] To achieve the above objectives, the technical solution provided by a specific embodiment of this utility model is as follows:
[0007] A benchtop semi-automatic spin coater includes a worktable and a material handling assembly, an adsorption assembly, and an adhesive application assembly disposed on the worktable. Two sets of material handling assemblies are provided for loading and unloading materials. Both sets of material handling assemblies and the adhesive application assembly are located around the adsorption assembly. The material handling end of the material handling assembly can move along a preset circumferential trajectory, and the adhesive application end of the adhesive application assembly can move along a preset straight line trajectory. The two preset circumferential trajectories and the preset straight line trajectories corresponding to the two sets of material handling assemblies intersect at the adsorption assembly.
[0008] In one or more embodiments of the present invention, the material handling assembly includes a rotary drive, a lifting drive disposed at the output end of the rotary drive, and a material handling robot mounted at the output end of the lifting drive. The rotary drive drives the material handling robot to move along the preset circumferential trajectory.
[0009] In one or more embodiments of this utility model, the material handling robot includes two sets of grippers that can move closer or further apart from each other, and the adsorption assembly includes a protective cover installed on the worktable and an adsorption element located inside the protective cover. The adsorption element can be driven to rotate and can adsorb and fix the lens.
[0010] The protective cover has a first clearance groove on the side away from the worktable to avoid the gripper. There are two sets of the first clearance grooves, and the extension directions of the two sets of the first clearance grooves intersect, which are used to avoid the gripper of the two sets of material pick-and-place components.
[0011] In one or more embodiments of the present invention, the adhesive application assembly includes a moving drive and an adhesive application head mounted on the output end of the moving drive. The moving drive drives the adhesive application head to move along the preset straight trajectory. The protective cover also has a second clearance groove to avoid the adhesive application head.
[0012] In one or more embodiments of the present invention, the desktop semi-automatic spin coater further includes a receiving component connected to the protective cover, the receiving component being provided with a receiving groove communicating with the interior of the protective cover, and the coating head being drivably moved within the receiving groove.
[0013] In one or more embodiments of this utility model, the bottom of the receiving tank is provided with a flow guiding surface for guiding the liquid flow to the protective cover.
[0014] In one or more embodiments of this utility model, the adhesive coating assembly is located between two sets of material handling assemblies, and both the material handling assemblies and the adhesive coating assembly are located on the same side of the adsorption assembly.
[0015] In one or more embodiments of this utility model, the two material handling components are arranged symmetrically along a preset straight path relative to the adhesive application end of the adhesive application component.
[0016] In one or more embodiments of the present invention, the tabletop semi-automatic spin coating machine further includes a feeding conveyor belt, the output end of which is located on a preset circumferential path of the feeding end of the feeding assembly used for feeding.
[0017] In one or more embodiments of the present invention, the desktop semi-automatic spin coating machine further includes a feeding conveyor belt, the input end of which is located on a preset circumferential path of the feeding end of the feeding assembly used for feeding.
[0018] Compared with existing technologies, the tabletop semi-automatic spin coater of this invention features two sets of material handling components for loading and unloading, an adsorption component for adsorbing and fixing lenses, and an adhesive application component for applying the coating medium. The two preset circular and linear trajectories corresponding to the two sets of material handling components intersect at the adsorption component. This ensures that the various structures operate independently without interference, and also makes the overall structure more compact and space-saving, meeting the needs of small-scale production and thus reducing production costs. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a front view of a tabletop semi-automatic spin coater according to an embodiment of the present invention;
[0021] Figure 2 This is a top view of a tabletop semi-automatic spin coater according to one embodiment of the present invention;
[0022] Figure 3 This is a schematic diagram of the structure of a desktop semi-automatic spin coater in one embodiment of the present invention;
[0023] Figure 4 This is a schematic diagram of the adsorption component in one embodiment of the present invention.
[0024] Explanation of key figure labels:
[0025] 1. Workbench; 2. Material handling assembly; 21. Rotary drive component; 22. Lifting drive component; 23. Material handling robot; 3. Adsorption assembly; 31. Protective cover; 311. First clearance groove; 312. Second clearance groove; 32. Adsorption component; 4. Glue application assembly; 41. Moving drive component; 42. Glue application head; 5. Receiving component; 51. Receiving groove; 52. Guide surface; 6. Feeding conveyor belt; 7. Discharging conveyor belt. Detailed Implementation
[0026] To enable those skilled in the art to better understand the technical solutions in this disclosure, the technical solutions in the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments. Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this disclosure.
[0027] Reference Figure 1 and Figure 2 In one embodiment of this utility model, a tabletop semi-automatic spin coater includes a worktable 1 and a material handling assembly 2, an adsorption assembly 3, and an adhesive application assembly 4 disposed on the worktable 1. The material handling assembly 2 is provided in two sets for loading and unloading materials. Both sets of the material handling assembly 2 and the adhesive application assembly 4 are located on the periphery of the adsorption assembly 3. The material handling end of the material handling assembly 2 can move along a preset circumferential trajectory, and the adhesive application end of the adhesive application assembly 4 can move along a preset straight line trajectory. The two preset circumferential trajectories and the preset straight line trajectory corresponding to the two sets of material handling assemblies 2 intersect at the adsorption assembly 3.
[0028] In operation, the tabletop semi-automatic spin coating machine of this invention firstly picks up and places the lens on a pre-set circular path to the adsorption component 3, then places the lens on the adsorption component 3 and moves away from it. Next, the adhesive application component 4 moves along a pre-set straight path to the adsorption component 3 to apply adhesive, and then moves away from it. Finally, the unloading component 2 picks up the coated lens from the adsorption component 3 and moves away from it along a pre-set circular path. Therefore, the two pre-set circular paths and the pre-set straight path intersect at the adsorption component 3, ensuring that the various structures do not interfere with each other during operation. In this embodiment, compared to the material handling component 2 moving along a straight path, it moves along a pre-set circular path, while the adhesive application component 4 moves along a pre-set straight path, making the entire structure more compact and space-saving, meeting the needs of small-scale production and thus reducing production costs.
[0029] Reference Figure 2 and Figure 3 The material handling assembly 2 includes a rotary drive 21, a lifting drive 22 disposed at the output end of the rotary drive 21, and a material handling robot 23 mounted at the output end of the lifting drive 22. The rotary drive 21 drives the material handling robot 23 to move along a preset circumferential trajectory. The lifting drive 22 can drive the material handling robot 23 to move closer to or further away from the worktable 1 for picking up or placing materials.
[0030] Reference Figure 3 and Figure 4The material handling robot 23 includes two sets of grippers that can move closer or further apart. The adsorption assembly 3 includes a protective cover 31 mounted on the worktable 1 and an adsorption element 32 located inside the protective cover 31. The adsorption element 32 can be driven to rotate and can adsorb and fix the lens. Specifically, the adsorption element 32 can be driven to rotate by a motor, and the adsorption element 32 can be an adsorption suction cup. Therefore, when the adhesive application assembly 4 applies adhesive to the lens located on the adsorption element 32, the adsorption element 32 can drive the lens to rotate to complete the spin coating work and ensure the uniformity of the medium layer coating. The protective cover 31 can prevent material splashing.
[0031] Reference Figure 3 and Figure 4 The protective cover 31 has a first clearance groove 311 on the side away from the worktable 1 to avoid the grippers. There are two sets of the first clearance groove 311, and the extension directions of the two sets of the first clearance groove 311 intersect to avoid the grippers of the two sets of material handling components 2. Specifically, since the two grippers move linearly and have a fixed stroke range, the first clearance groove 311 can be set to a linear shape according to the stroke of the grippers.
[0032] Reference Figure 3 and Figure 4 The adhesive application assembly 4 includes a moving drive 41 and an adhesive application head 42 mounted on the output end of the moving drive 41. The moving drive 41 drives the adhesive application head 42 to move along a preset straight trajectory. The protective cover 31 also has a second clearance groove 312 to avoid the adhesive application head 42. The second clearance groove 312 can also be set as a straight line.
[0033] Reference Figure 3 and Figure 4 The benchtop semi-automatic spin coater also includes a receiving component 5 connected to the protective cover 31. The receiving component 5 is provided with a receiving groove 51 communicating with the inside of the protective cover 31, and the coating head 42 can be driven to move within the receiving groove 51. The receiving component 5 can collect residual liquid on the coating head 42 and guide it into the protective cover 31. Furthermore, the bottom of the receiving groove 51 is provided with a guide surface 52 for guiding the liquid flow towards the protective cover 31. In this embodiment, the guide surface 52 can be inclined, with its lower inclined end close to the bottom of the protective cover 31, for guiding the liquid flow towards the protective cover 31.
[0034] Reference Figure 2 The adhesive application component 4 is located between the two sets of material handling components 2, and both the material handling components 2 and the adhesive application component 4 are located on the same side of the adsorption component 3. The two material handling components 2 are arranged symmetrically with respect to the preset straight-line path of the adhesive application end of the adhesive application component 4. The above arrangement makes the movement lines of each structure in this application more reasonable, and at the same time makes the overall structure more compact.
[0035] Reference Figure 3In one optional embodiment, the benchtop semi-automatic spin coater further includes a feeding conveyor belt 6 and a discharging conveyor belt 7. The output end of the feeding conveyor belt 6 is located on a preset circumferential path of the feeding end of the feeding assembly 2, and the input end of the discharging conveyor belt 7 is located on a preset circumferential path of the discharging end of the feeding assembly 2. The feeding conveyor belt 6 and the discharging conveyor belt 7 can further improve the operating efficiency of the spin coater and ensure automated operation.
[0036] It will be apparent to those skilled in the art that this disclosure is not limited to the details of the exemplary embodiments described above, and that this disclosure can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of this disclosure is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this disclosure. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A benchtop semi-automatic spin coater, characterized in that, The device includes a workbench (1) and a material handling assembly (2), an adsorption assembly (3), and an adhesive application assembly (4) disposed on the workbench (1). The material handling assembly (2) is provided in two sets for loading and unloading materials. Both sets of the material handling assembly (2) and the adhesive application assembly (4) are located on the periphery of the adsorption assembly (3). The material handling end of the material handling assembly (2) can move along a preset circumferential trajectory, and the adhesive application end of the adhesive application assembly (4) can move along a preset straight line trajectory. The two preset circumferential trajectories and the preset straight line trajectories corresponding to the two sets of material handling assemblies (2) intersect at the adsorption assembly (3).
2. The benchtop semi-automatic spin coater according to claim 1, characterized in that, The material handling assembly (2) includes a rotary drive (21), a lifting drive (22) disposed at the output end of the rotary drive (21), and a material handling robot (23) installed at the output end of the lifting drive (22). The rotary drive (21) drives the material handling robot (23) to move along the preset circumferential trajectory.
3. The benchtop semi-automatic spin coater according to claim 2, characterized in that, The material handling robot (23) includes two sets of grippers that can move closer or further apart from each other. The adsorption assembly (3) includes a protective cover (31) installed on the worktable (1) and an adsorption element (32) located inside the protective cover (31). The adsorption element (32) can be driven to rotate and can adsorb and fix the lens. The protective cover (31) has a first clearance groove (311) on the side away from the workbench (1) to avoid the gripper. There are two sets of the first clearance groove (311), and the extension directions of the two sets of the first clearance groove (311) intersect to avoid the gripper of the two sets of material pick-and-place components (2).
4. The benchtop semi-automatic spin coater according to claim 3, characterized in that, The adhesive application assembly (4) includes a moving drive (41) and an adhesive application head (42) installed at the output end of the moving drive (41). The moving drive (41) drives the adhesive application head (42) to move along the preset straight trajectory. The protective cover (31) also has a second clearance groove (312) to avoid the adhesive application head (42).
5. The benchtop semi-automatic spin coater according to claim 4, characterized in that, It also includes a receiving member (5) connected to the protective cover (31), the receiving member (5) being provided with a receiving groove (51) communicating with the interior of the protective cover (31), and the glue applicator (42) being drivably moved within the receiving groove (51).
6. The benchtop semi-automatic spin coater according to claim 5, characterized in that, The bottom of the receiving tank (51) is provided with a flow guide surface (52) to guide the liquid flow to the protective cover (31).
7. The benchtop semi-automatic spin coater according to claim 1, characterized in that, The adhesive coating component (4) is located between the two sets of material handling components (2), and the material handling components (2) and the adhesive coating component (4) are both located on the same side of the adsorption component (3).
8. The benchtop semi-automatic spin coater according to claim 1, characterized in that, The two material handling components (2) are arranged symmetrically along a preset straight path relative to the glue application end of the glue application component (4).
9. The benchtop semi-automatic spin coater according to claim 1, characterized in that, It also includes a feeding conveyor belt (6), the output end of which is located on a preset circumferential path of the feeding end of the feeding assembly (2) used for feeding.
10. The benchtop semi-automatic spin coater according to claim 1, characterized in that, It also includes a feeding conveyor belt (7), the input end of which is located on a preset circumferential path of the feeding end of the feeding assembly (2) used for feeding.