A copper mesh dyeing dye liquor recovery device
Patent Information
- Application Number
- CN202521860713.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0003]本实用新型的目的在于提供一种铜网染色染液回收装置,用以解决现有技术中由于没有专门回收装置,导致染色液的废液及冲洗液都是被直接冲掉的,不仅造成染液溅出,污染实验台面和周围环境了,而且增加了染色成本的技术缺陷
1、通过设置回收盒,以及与之相连的导流通道、导流管、汇流管等结构,能够将染色过程中不同种类染色液的废液及冲洗液通过导流通道收集起来,经导流管和汇流管导入回收盒中,避免了废液和冲洗液直接冲掉造成的染液溅出,有效防止了实验台面和周围环境被污染;其次,回收盒中设置第一废液回收筒、第二废液回收筒、冲洗液回收筒,可对不同种类的染色液废液以及冲洗液进行分类回收,分类回收后的废液经过适当处理后有可能再次利用,从而减少了染色液的浪费,降低了染色成本。
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Figure CN224778473U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electron microscopy copper mesh section staining solution recovery technology, specifically relating to a copper mesh staining solution recovery device. Background Technology
[0002] When staining copper mesh sections for electron microscopy, two different types of staining solutions are required to stain the copper mesh sequentially to complete the staining process. Currently, after the copper mesh staining is completed, the lack of a dedicated recycling device results in the waste staining solution and rinsing solution being directly flushed away. This not only causes staining solution splashing, contaminating the lab bench and the surrounding environment, but also increases the staining cost. Utility Model Content
[0003] The purpose of this invention is to provide a copper mesh dyeing solution recovery device to solve the technical defects in the prior art where the lack of a dedicated recovery device results in the direct flushing of waste dyeing solution and rinsing solution, which not only causes dyeing solution to splash out and pollute the experimental table and surrounding environment, but also increases dyeing costs.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A copper mesh dyeing liquor recovery device, comprising: A base plate on which symmetrical supports are provided, and clamping components are connected to the opposite sides of the two supports; A support plate is movably connected between the two clamping assemblies. The support plate has support holes and flow channels. Multiple support holes are provided along the length of the support plate, and all of the multiple support holes are connected to the flow channels. A recycling box is installed on the base plate and located below the support plate. The recycling box contains a first waste liquid recycling cylinder, a second waste liquid recycling cylinder, a flushing liquid recycling cylinder, and an adjustment component. A flow guide tube has one end connected to a flow channel and the other end connected to a manifold. A corrugated pipe is connected to the manifold, and the end of the corrugated pipe extends into the recycling box and is connected to the adjustment assembly. An electronic valve, installed in the flow channel, is used to open or close the flow channel; The controller is located on the outside of the recycling box and is electrically connected to the clamping assembly, the adjusting assembly, and the electronic valve.
[0005] Furthermore, the flow channel is formed in the support plate and located below the multiple support holes; The flow channel is provided with a conveying port at both ends of the support plate. The conveying port is connected to the flow guide pipe. The electronic valve is located in the two conveying ports. The bottom of the manifold abuts against the top of the recycling box. An installation plate is provided on the outer side of the corrugated pipe away from the manifold. The installation plate is located above the first waste liquid recycling cylinder, the second waste liquid recycling cylinder, and the flushing liquid recycling cylinder. The installation plate is connected to the adjustment assembly. The adjustment component is used to drive the mounting plate, thereby causing the bellows to move above the first waste liquid recovery cylinder, the second waste liquid recovery cylinder, and the flushing liquid recovery cylinder.
[0006] Furthermore, one end of the guide pipe is welded to the delivery port, and the other end is welded to the manifold.
[0007] Furthermore, the guide tube has an L-shaped structure.
[0008] Furthermore, the recycling box is provided with a partition, and a recycling area is formed between the partition and the inner wall of the recycling box. The first waste liquid recycling cylinder, the second waste liquid recycling cylinder, and the rinsing liquid recycling cylinder are located in the recycling area in sequence.
[0009] Furthermore, the recycling box has a movable opening on the side where it connects to the partition, and a cover plate is rotatably connected to the movable opening.
[0010] Furthermore, the clamping assembly includes: Guide rods are symmetrically arranged on the bracket; A push plate is slidably connected to the guide rod, and a clamping block is symmetrically provided at the end of the push plate away from the bracket; wherein, the clamping block has a structure with one end open and the other end closed, and the open end of the clamping block faces the bearing plate; The elastic unit is sleeved on the outside of the guide rod, with one end connected to the push plate and the other end connected to the bracket; A fixing plate is provided on the side of the push plate away from the bearing plate. The fixing plate is provided with a lateral adjustment unit. The top of the lateral adjustment unit is provided with a longitudinal adjustment unit. The end of the longitudinal adjustment unit is connected to a mounting bracket. The bottom of the mounting bracket is provided with a sealing head. The sealing head corresponds to the bearing hole.
[0011] Furthermore, the mounting frame includes a fixed rod, a horizontal rod, and a vertical rod. One end of the fixed rod is connected to the longitudinal adjustment unit, and the other end is connected to the horizontal rod. The vertical rods are arranged on the side of the horizontal bar away from the fixed rod, and multiple vertical rods are arranged at intervals along the length of the horizontal bar, and all of the vertical rods are perpendicular to the axis of the horizontal bar; The sealing head is located at the bottom of multiple vertical rods, and a silicone pad is provided on the outer side of each sealing head.
[0012] Furthermore, one mounting bracket is located above the support plate, and the other mounting bracket is located below the support plate.
[0013] Furthermore, the lateral adjustment unit is a motor, and the longitudinal adjustment unit is a cylinder.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a recycling box, along with connected guide channels, guide pipes, and manifolds, waste liquids and rinsing solutions from different types of dyeing solutions during the dyeing process can be collected through the guide channels and guided into the recycling box through the guide pipes and manifolds. This avoids the direct flushing of waste liquids and rinsing solutions, preventing dye splashing and effectively preventing contamination of the lab bench and surrounding environment. Secondly, the recycling box is equipped with a first waste liquid recycling cylinder, a second waste liquid recycling cylinder, and a rinsing solution recycling cylinder, allowing for the separate recycling of different types of dyeing solution waste liquids and rinsing solutions. The recycled waste liquids can potentially be reused after appropriate treatment, thereby reducing dyeing solution waste and lowering dyeing costs.
[0015] 2. The flow channel is located in the support plate and below multiple support holes, so that the dyeing waste liquid and rinsing liquid dripping or flowing from the copper mesh can naturally converge into the flow channel by gravity. Without the need for a complicated guiding structure, efficient collection can be achieved, ensuring that the waste liquid will not accumulate on the support plate or flow around, further reducing the risk of waste liquid splashing.
[0016] 3. During the welding process, the joint formed by the fusion of metal materials has almost no gaps, which can effectively prevent waste liquid from leaking out from the joint during the transmission process.
[0017] 4. The vertical part of the L-shaped guide pipe can make full use of the gravity of the waste liquid itself, so that the waste liquid can flow downward more smoothly.
[0018] 5. By setting up a partition in the recycling box to form an independent recycling area, and placing the first waste liquid recycling cylinder, the second waste liquid recycling cylinder, and the rinsing liquid recycling cylinder in sequence, it can be ensured that different types of waste liquid are accurately introduced into the corresponding recycling cylinder.
[0019] 6. When it is necessary to remove or put in the recycling bin, simply open the cover and easily take the recycling bin out of the recycling box or put it back through the movable opening, without having to perform a complicated disassembly operation of the entire recycling box. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 A three-dimensional schematic diagram of a copper mesh dyeing liquor recovery device provided by this utility model; Figure 2 A top view of a copper mesh dyeing liquor recovery device provided by this utility model; Figure 3 A side view of a copper mesh dyeing liquor recovery device provided by this utility model; Figure 4 A cross-sectional schematic diagram of a copper mesh dyeing liquor recovery device and its Chinese recovery box provided by this utility model; The components include: 1. Base plate; 2. Vertical plate; 3. Horizontal plate; 4. Bracket; 5. Guide rod; 6. Push plate; 7. Elastic unit; 8. Clamping block; 9. Bearing plate; 10. Bearing hole; 11. Fixing plate; 12. Lateral adjustment unit; 13. Longitudinal adjustment unit; 14. Mounting bracket; 15. Sealing head; 16. Silicone pad; 17. Guide pipe; 18. Manifold; 19. Corrugated pipe; 20. Recovery box; 21. Mounting plate; 22. Linear motor; 23. Partition plate; 24. First waste liquid recovery cylinder; 25. Second waste liquid recovery cylinder; 26. Flushing fluid recovery cylinder; 27. Cover plate; 28. Support leg; 29. Controller; 30. Detection unit. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0025] In the description of the embodiments of this utility model, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the utility model. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0026] Furthermore, the use of the term "horizontal" does not imply that the component must be absolutely horizontal, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] To address the technical deficiencies mentioned in the background section, this embodiment provides a copper mesh dyeing liquor recovery device. The following is a further detailed description of this utility model with reference to the accompanying drawings: like Figures 1-4 As shown, a copper mesh dyeing liquor recovery device includes a base plate 1, which is a horizontal structure. Symmetrically arranged supports 4 are mounted on the base plate 1, and clamping components are connected to opposite sides of the two supports 4. A support plate 9 is movably connected between the two clamping components. The support plate 9 has support holes 10 and a flow channel. Multiple support holes 10 are arranged along the length of the support plate 9, and all of the support holes 10 communicate with the flow channel. A recovery box 20 is disposed on the base plate 1 and located below the support plate 9. The recovery box 20 contains... It includes a first waste liquid recovery cylinder 24, a second waste liquid recovery cylinder 25, a flushing liquid recovery cylinder 26, and an adjustment assembly; a guide pipe 17, one end of which is connected to the guide channel, and the other end is connected to a manifold 18, on which a bellows 19 is connected, and the end of the bellows 19 extends into the recovery box 20 and is connected to the adjustment assembly; an electronic valve is set in the guide channel and is used to open or close the guide channel; a controller 29 is set on the outside of the recovery box 20 and is electrically connected to the clamping assembly, the adjustment assembly, and the electronic valve.
[0029] In practice, the dyeing solutions include uranium acetate dyeing solution and lead citrate dyeing solution. Since both of these dyeing solutions are corrosive, all components of the recovery device are made of stainless steel, which has good corrosion resistance and a long service life.
[0030] Before the dyeing operation begins, the operating parameters of each component are preset in advance through the controller 29 according to the process sequence of each step in the dyeing operation and the operation time of each step. After the setting is completed, the copper mesh slice is clamped and placed in the carrier hole 10. After all the carrier holes 10 are filled with copper mesh slices, the entire carrier plate 9 is held and placed in the two clamping components, and the carrier plate 9 is clamped and fixed by the two clamping components.
[0031] Next, the bottom of the bearing hole 10 is sealed using the clamping assembly, and the first dyeing solution (uranium acetate dyeing solution) is dripped into the bearing hole 10 by hand dyeing tool so that the first dyeing solution in multiple bearing holes 10 covers the copper mesh slice. Then, the top of the bearing hole 10 is sealed using the clamping assembly, and the copper mesh slice reacts with the first dyeing solution.
[0032] During the reaction, a portion of the first dyeing solution in the bearing hole 10 reacts fully with the copper mesh slice, while another portion of the first dyeing solution flows from the bottom of the bearing hole 10 into the guide channel, forming the first waste liquid. Assuming that the first dyeing is completed within the preset working time, since the corrugated pipe 19 is directly above the first waste liquid recovery cylinder 24, the electronic valve can be opened directly through the controller 29. The first waste liquid flows into the first waste liquid recovery cylinder 24 through the guide pipe 17, the manifold 18, and the corrugated pipe 19.
[0033] After the first waste liquid is recovered, the electronic valve is closed by the controller 29, and then the top of the bearing hole 10 is unblocked by the clamping assembly. After unblocking, the bellows 19 is moved above the rinsing liquid recovery cylinder 26 by the adjusting assembly by the controller 29. Next, deionized water is delivered into the multiple bearing holes 10 by hand cleaning tool to clean the first waste liquid remaining in the bearing holes 10. During the cleaning process, the first waste liquid mixes with the deionized water and flows into the rinsing liquid recovery cylinder 26, thereby completing the recovery of the waste liquid and rinsing liquid of the first dyeing solution.
[0034] Subsequently, when dyeing the copper mesh with the second dyeing solution (lead citrate dyeing solution), the steps for recovering the waste liquid of the second dyeing solution and the mixture of the second dyeing solution and deionized water are the same as the recovery process of the first dyeing solution.
[0035] In the above structure, by setting up a recycling box 20, and connecting it with a flow channel, a flow pipe 17, and a manifold 18, the dyeing waste liquid and rinsing liquid in the dyeing process can be collected through the flow channel and introduced into the recycling box 20 through the flow pipe 17 and the manifold 18, which avoids the dyeing liquid splashing out due to the waste liquid being directly flushed away, and effectively prevents the experimental table surface and the surrounding environment from being contaminated.
[0036] In addition, since the recycling box 20 is equipped with a first waste liquid recycling cylinder 24, a second waste liquid recycling cylinder 25, and a rinsing liquid recycling cylinder 26, different types of dyeing waste liquid and rinsing liquid can be recycled separately. After appropriate treatment, the waste liquid after sorting and recycling may be reused, thereby reducing the waste of dyeing liquid and lowering the dyeing cost.
[0037] The controller 29 is electrically connected to the clamping assembly, the regulating assembly, and the electronic valve, enabling automated control of the entire recycling device. For example, the controller 29 can control the electronic valve to open or close the flow channel, facilitating the control of the waste liquid collection process. It can also control the regulating assembly to ensure that different recycling cylinders accurately receive the corresponding waste liquid, improving the convenience and accuracy of operation.
[0038] Furthermore, the flow channel is opened in the support plate 9 and is located below multiple support holes 10. The flow channel has a conveying port at both ends of the support plate 9, and the conveying port is connected to the flow pipe 17. The electronic valve is set in the two conveying ports. The bottom of the manifold 18 abuts against the top of the recovery box 20. The corrugated pipe 19 is provided with a mounting plate 21 on the outer side of the end away from the manifold 18. The mounting plate 21 is located above the first waste liquid recovery cylinder 24, the second waste liquid recovery cylinder 25 and the flushing liquid recovery cylinder 26. The mounting plate 21 is connected to the adjustment component. The adjustment component is used to drive the mounting plate 21, thereby causing the corrugated pipe 19 to move above the first waste liquid recovery cylinder 24, the second waste liquid recovery cylinder 25 and the flushing liquid recovery cylinder 26.
[0039] In practice, the adjustment component is a linear motor 22 or an electric actuator.
[0040] The flow channel is located in the support plate 9 and below multiple support holes 10, so that the dyeing waste liquid and rinsing liquid dripping or flowing from the copper mesh can naturally converge into the flow channel by gravity. Without the need for a complicated guiding structure, efficient collection can be achieved, ensuring that the waste liquid will not accumulate on the support plate 9 or flow around, further reducing the risk of waste liquid splashing.
[0041] Delivery ports are opened at both ends of the flow channel and connected to the flow pipe 17. Electronic valves are installed at the delivery ports. By controlling the opening and closing of the electronic valves, the timing and flow rate of waste liquid discharge in the flow channel can be flexibly controlled. For example, the electronic valves can be closed during the dyeing process to prevent waste liquid from flowing out prematurely. After dyeing is completed, the electronic valves at the corresponding ends can be opened as needed to accurately guide the waste liquid into the subsequent recycling box, which improves the accuracy and controllability of the operation.
[0042] The bottom of the manifold 18 abuts against the top of the recycling box 20, ensuring that the waste liquid flowing out of the guide pipe 17 can smoothly and stably enter the manifold 18, avoiding leakage or splashing of waste liquid at the connection, and ensuring the continuity and stability of the waste liquid recycling process.
[0043] A mounting plate 21 is provided on the outer side of the end of the corrugated pipe 19 away from the manifold 18. The mounting plate 21 is located above the first waste liquid recovery cylinder 24, the second waste liquid recovery cylinder 25, and the flushing liquid recovery cylinder 26, and is connected to the adjustment component. The corrugated pipe 19 has a certain degree of flexibility and extensibility. With the adjustment component driving the mounting plate 21 to move its displacement, the end of the corrugated pipe 19 can be flexibly moved above different recovery cylinders, thereby accurately introducing different types of waste liquid into the corresponding recovery cylinders, realizing the classification and recycling of waste liquid, and providing convenience for the subsequent reuse or treatment of waste liquid.
[0044] In this scheme, one end of the guide pipe 17 is welded to the delivery port and the other end is welded to the manifold 18. The guide pipe 17 has an L-shaped structure. Welding is a connection method that melts and fuses metal together at high temperature. It can firmly combine the guide pipe 17 with the delivery port and the manifold 18 into a whole, effectively preventing the waste liquid from leaking out from the connection part during the transmission process.
[0045] Furthermore, the recycling box 20 is provided with a partition 23, and the bottom of the recycling box 20 is provided with a support leg 28. The partition 23 is U-shaped, and a recycling area is formed between the partition 23 and the inner wall of the recycling box 20. The first waste liquid recycling cylinder 24, the second waste liquid recycling cylinder 25 and the rinsing liquid recycling cylinder 26 are located in the recycling area in sequence. A movable opening is provided on the side of the recycling box 20 connected to the partition 23, and a cover plate 27 is rotatably connected to the movable opening.
[0046] By rotating the cover plate 27, the recycling area can be opened. Since the partition plate 23 is fixedly connected to the inner wall of the recycling box 20, the first waste liquid recycling cylinder 24, the second waste liquid recycling cylinder 25, and the flushing liquid recycling cylinder 26 can only be placed in the recycling area. Therefore, by combining the placement positions of the first waste liquid recycling cylinder 24, the second waste liquid recycling cylinder 25, and the flushing liquid recycling cylinder 26, the distance that the bellows 19 will move to the top of each cylinder driven by the adjustment component drive mounting plate 21 can be measured in advance. Then, the operating parameters of the adjustment component can be set in advance so that the bellows 19 can be accurately moved to the top of the corresponding recycling cylinder when the waste liquid and flushing liquid are recycled.
[0047] After the waste liquid and flushing liquid have been recovered, rotate the cover plate 27 to remove the flushing liquid recovery cylinder 26, the second waste liquid recovery cylinder 25 and the first waste liquid recovery cylinder 24 from the recovery area in sequence.
[0048] In this design, the clamping assembly includes a guide rod 5 symmetrically arranged on a bracket 4, which consists of a vertical plate 2 and a horizontal plate 3; a push plate 6 slidably connected to the guide rod 5, with a clamping block 8 and a detection unit 30 symmetrically arranged at the end of the push plate 6 away from the bracket 4, the detection unit 30 being a distance sensor; wherein, the clamping block 8 has a structure with one end open and the other end sealed, the open end of the clamping block 8 facing the bearing plate 9; an elastic unit 7 sleeved on the outside of the guide rod 5, one end connected to the push plate 6 and the other end connected to the bracket 4; a fixing plate 11, arranged on the side of the push plate 6 away from the bearing plate 9, with a lateral adjustment unit 12 on the fixing plate 11, a longitudinal adjustment unit 13 at the top of the lateral adjustment unit 12, a mounting bracket 14 connected to the end of the longitudinal adjustment unit 13, and a sealing head 15 at the bottom of the mounting bracket 14, the sealing head 15 corresponding to the bearing hole 10.
[0049] Since the flow channel is located below one side of each bearing hole 10, when the sealing head 15 seals the bearing hole 10, it will not affect the connection between the flow channel and the bearing hole 10. The guide rods 5 are symmetrically arranged on the bracket 4, providing a precise track for the sliding of the push plate 6. When clamping the copper mesh, the push plate 6 moves in a straight line along the guide rods 5, which can effectively prevent the push plate 6 from deviating or shaking during the movement, and ensure that the clamping block 8 can move accurately to the target position, thereby stably clamping the copper mesh. This precise guiding effect is crucial to ensuring the fixed position of the copper mesh during the dyeing process, and can prevent the copper mesh from being dyed unevenly or with defects due to shaking.
[0050] Secondly, the elastic unit 7 is sleeved on the outside of the guide rod 5, with one end connected to the push plate 6 and the other end connected to the bracket 4. When clamping the copper mesh, the elastic unit 7 will apply a continuous elastic force, causing the push plate 6 to drive the clamping block 8 to tightly clamp the copper mesh, ensuring that the copper mesh always maintains a stable clamping state, and avoiding damage to the copper mesh due to excessive clamping or detachment due to excessive clamping.
[0051] The horizontal adjustment unit 12 on the fixed plate 11 can drive the vertical adjustment unit 13, the mounting bracket 14 and the sealing head 15 to move horizontally. By adjusting the vertical adjustment unit 13, the sealing head 15 can be moved up and down vertically to ensure that the sealing head 15 can tightly seal the bearing hole 10 and prevent the dyeing solution from leaking. At the same time, after dyeing, the sealing head 15 can also be lifted by the vertical adjustment unit 13 to facilitate the removal of the copper mesh and subsequent cleaning work.
[0052] In practice, the lateral adjustment unit 12 is a motor, and the longitudinal adjustment unit 13 is a cylinder.
[0053] The clamping block 8 adopts a structure with one end open and the other end sealed, with the open end facing the support plate 9. When clamping the copper mesh, the open end of the clamping block 8 can better accommodate the edge of the copper mesh and play a certain positioning role. At the same time, the sealed end of the clamping block 8 can limit the movement range of the copper mesh to a certain extent. It works in conjunction with the sealing head 15 to further ensure the positional stability of the copper mesh during the dyeing process, thereby improving the accuracy of sealing and the dyeing effect.
[0054] In this solution, the mounting frame 14 includes a fixed rod, a horizontal rod, and a vertical rod. One end of the fixed rod is connected to the longitudinal adjustment unit 13, and the other end is connected to the horizontal rod. The vertical rod is located on the side of the horizontal rod away from the fixed rod, and multiple vertical rods are arranged at intervals along the length of the horizontal rod. All vertical rods are perpendicular to the axis of the horizontal rod. The sealing head 15 is located at the bottom of the multiple vertical rods, and a silicone pad 16 is provided on the outer side of each of the multiple sealing heads 15.
[0055] First, each vertical rod is equipped with a sealing head 15 at its bottom. Multiple sealing heads 15 can simultaneously seal multiple bearing holes 10. This design of multiple sealing heads 15 can greatly improve sealing efficiency and reduce waiting time during the dyeing process. At the same time, since each sealing head 15 can be adjusted and positioned independently, it can ensure that each bearing hole 10 is accurately sealed, effectively preventing dyeing solution leakage and improving the quality and uniformity of dyeing.
[0056] Silicone pads 16 are provided on the outer side of multiple sealing heads 15. The silicone pads 16 have good elasticity and sealing performance. When the sealing head 15 contacts the bearing hole 10, the silicone pads 16 will undergo elastic deformation to fill the tiny gap between the sealing head 15 and the bottom of the bearing hole 10, forming a reliable sealing barrier. This effectively prevents the dyeing solution from leaking out from the bottom edge of the bearing hole 10, avoiding waste of dyeing solution and pollution to the surrounding environment. At the same time, it also ensures the normal flow and distribution of dyeing solution on the copper grid, improving the dyeing effect.
[0057] Furthermore, one mounting bracket 14 is located above the support plate 9, and the other mounting bracket 14 is located below the support plate 9. The sealing head 15 of the upper mounting bracket 14 can seal the top of the support hole 10 on the support plate 9 downwards, while the sealing head 15 of the lower mounting bracket 14 can seal the bottom of the support hole 10 upwards. This bidirectional sealing design can ensure that the support hole 10 is fully sealed during the dyeing process, effectively preventing the dyeing liquid from leaking from both the upper and lower ends of the support hole 10.
[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit its protection scope. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that after reading this utility model, they can still make various changes, modifications or equivalent substitutions to the specific implementation of the utility model, but these changes, modifications or equivalent substitutions are all within the protection scope of the pending claims of the utility model.
Claims
1. A copper mesh dyeing liquor recovery device, characterized in that, include: A base plate on which symmetrical supports are provided, and clamping components are connected to the opposite sides of the two supports; A support plate is movably connected between the two clamping assemblies. The support plate has support holes and flow channels. Multiple support holes are provided along the length of the support plate, and all of the multiple support holes are connected to the flow channels. A recycling box is installed on the base plate and located below the support plate. The recycling box contains a first waste liquid recycling cylinder, a second waste liquid recycling cylinder, a flushing liquid recycling cylinder, and an adjustment component. A flow guide tube has one end connected to a flow channel and the other end connected to a manifold. A corrugated pipe is connected to the manifold, and the end of the corrugated pipe extends into the recycling box and is connected to the adjustment assembly. An electronic valve, installed in the flow channel, is used to open or close the flow channel; The controller is located on the outside of the recycling box and is electrically connected to the clamping assembly, the adjusting assembly, and the electronic valve.
2. The copper mesh dyeing liquor recovery device according to claim 1, characterized in that, The flow channel is formed in the support plate and is located below multiple support holes; The flow channel is provided with a conveying port at both ends of the support plate. The conveying port is connected to the flow guide pipe. The electronic valve is located in the two conveying ports. The bottom of the manifold abuts against the top of the recycling box. An installation plate is provided on the outer side of the corrugated pipe away from the manifold. The installation plate is located above the first waste liquid recycling cylinder, the second waste liquid recycling cylinder, and the flushing liquid recycling cylinder. The installation plate is connected to the adjustment assembly. The adjustment component is used to drive the mounting plate, thereby causing the bellows to move above the first waste liquid recovery cylinder, the second waste liquid recovery cylinder, and the flushing liquid recovery cylinder.
3. The copper mesh dyeing liquor recovery device according to claim 2, characterized in that, One end of the guide pipe is welded to the delivery port, and the other end is welded to the manifold.
4. The copper mesh dyeing liquor recovery device according to claim 3, characterized in that, The guide tube has an L-shaped structure.
5. A copper mesh dyeing liquor recovery device according to claim 2, characterized in that, The recycling box is equipped with a partition, and a recycling area is formed between the partition and the inner wall of the recycling box. The first waste liquid recycling cylinder, the second waste liquid recycling cylinder, and the rinsing liquid recycling cylinder are located in the recycling area in sequence.
6. The copper mesh dyeing liquor recovery device according to claim 5, characterized in that, The recycling box has a movable opening on one side where it connects to the partition, and a cover plate is rotatably connected to the movable opening.
7. The copper mesh dyeing liquor recovery device according to claim 1, characterized in that, The clamping assembly includes: Guide rods are symmetrically arranged on the bracket; A push plate is slidably connected to the guide rod, and a clamping block is symmetrically provided at the end of the push plate away from the bracket; wherein, the clamping block has a structure with one end open and the other end closed, and the open end of the clamping block faces the bearing plate; The elastic unit is sleeved on the outside of the guide rod, with one end connected to the push plate and the other end connected to the bracket; A fixing plate is provided on the side of the push plate away from the bearing plate. The fixing plate is provided with a lateral adjustment unit. The top of the lateral adjustment unit is provided with a longitudinal adjustment unit. The end of the longitudinal adjustment unit is connected to a mounting bracket. The bottom of the mounting bracket is provided with a sealing head. The sealing head corresponds to the bearing hole.
8. A copper mesh dyeing liquor recovery device according to claim 7, characterized in that, The mounting frame includes a fixed rod, a horizontal rod, and a vertical rod. One end of the fixed rod is connected to the longitudinal adjustment unit, and the other end is connected to the horizontal rod. The vertical rods are arranged on the side of the horizontal bar away from the fixed rod, and multiple vertical rods are arranged at intervals along the length of the horizontal bar, and all of the vertical rods are perpendicular to the axis of the horizontal bar; The sealing head is located at the bottom of multiple vertical rods, and a silicone pad is provided on the outer side of each sealing head.
9. A copper mesh dyeing liquor recovery device according to claim 7, characterized in that, One mounting bracket is located above the support plate, and the other mounting bracket is located below the support plate.
10. A copper mesh dyeing liquor recovery device according to claim 7, characterized in that, The lateral adjustment unit is a motor, and the longitudinal adjustment unit is a cylinder.