A film gluing and drying treatment device
Patent Information
- Application Number
- CN202522348504.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0003]现有薄膜涂胶烘干处理装置,多采用开放式热风直排设计,热能利用率低,大量热量随废气直接散失,导致能耗成本居高不下,同时,开放式结构易使烘干区域出现局部温差,造成薄膜受热不均,不仅增加胶层固化不良、薄膜褶皱等质量问题的概率,还需延长烘干时间以确保胶层干透,制约了整体生产效率的提升,需要对此进行改进,为此,提出一种薄膜涂胶烘干处理装置
[0017]综上所述,与现有技术相比,本实用新型的有益效果是:通过设置箱体、进口、出口、加热箱、输气管、回气管、筒体、扇叶、罩体,以及驱动件之间的配合工作,能够进行热风循环,可有效提升热能利用率,减少热量散失,使薄膜受热更均匀,缩短烘干时间,提高生产效率、降低能耗成本,实用性强。
Smart Images

Figure CN224778513U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of film coating and drying technology, and in particular relates to a film coating and drying device. Background Technology
[0002] The film coating and drying equipment is used to uniformly coat the film surface with adhesive and dry it quickly. Its drying equipment mainly includes a hot air box, an infrared dryer, an ultraviolet curing machine and a tunnel oven, etc. It removes solvents and cures the adhesive layer by heating or radiation to ensure the uniformity and adhesion of the film coating.
[0003] Existing film coating and drying equipment mostly adopts an open-type hot air direct exhaust design, which has low heat utilization rate and a large amount of heat is directly lost with the exhaust gas, resulting in high energy costs. At the same time, the open structure is prone to local temperature differences in the drying area, causing uneven heating of the film. This not only increases the probability of quality problems such as poor adhesive curing and film wrinkles, but also requires extending the drying time to ensure that the adhesive layer is completely dry, thus restricting the improvement of overall production efficiency. Therefore, an improvement is needed. To this end, a film coating and drying equipment is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a thin film coating and drying device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a thin film coating and drying treatment device, comprising a box body, an inlet and an outlet respectively opened on both sides of the box body, a heating box fixedly installed on one side of the box body, an air supply pipe and an air return pipe fixedly connected to the top and bottom of the heating box respectively, a cylinder body provided on the air supply pipe and the air return pipe, a fan blade rotatably provided inside the cylinder body, a cover body fixedly connected to the top and bottom of the box body, the end of the air supply pipe fixedly connected to the top cover body, the end of the air return pipe fixedly connected to the bottom cover body, and a driving component for driving two sets of fan blades to rotate simultaneously is provided on the side of the box body.
[0006] As a further description of the above solution: by setting up the box, inlet, outlet, heating box, air supply pipe, air return pipe, cylinder, fan blade, cover, and the working relationship between the drive components, hot air circulation can be achieved, which can effectively improve the heat energy utilization rate, reduce heat loss, make the film more evenly heated, shorten the drying time, improve production efficiency, reduce energy consumption costs, and has strong practicality.
[0007] Preferably, the driving component includes a motor fixedly installed on the side of the housing, a double transmission wheel fixedly installed on the end of the motor output shaft, a crossbar rotatably installed on the air supply pipe and the air return pipe, driven wheels fixedly installed on the ends of the two sets of crossbars, and a belt sleeved between the double transmission wheel and the two sets of driven wheels. The ends of the two sets of crossbars are respectively fixedly installed to the middle of the fan blade.
[0008] As a further description of the above scheme: the components within the drive unit are described.
[0009] Preferably, both the inlet and outlet are located in the middle of the side of the box.
[0010] As a further description of the above solution: both the inlet and outlet are located in the middle of the side of the box, which can improve the drying effect of the film coating.
[0011] Preferably, the housing is provided with evenly distributed rotating rollers.
[0012] As a further description of the above scheme: the box is equipped with uniformly distributed rotating rollers, which facilitates the movement of the film on the rotating rollers.
[0013] Preferably, the return gas pipe is provided with a filter section, and the filter section is provided with an activated carbon filter screen.
[0014] As a further description of the above solution: a filter section is installed on the return gas pipe, and an activated carbon filter screen is installed inside the filter section, which can adsorb harmful gases generated during drying and improve safety.
[0015] Preferably, a base is provided directly below the box body, and evenly distributed support rods are fixedly installed between the base and the box body.
[0016] As a further description of the above solution: a base is provided directly below the box, and evenly distributed support rods are fixedly installed between the base and the box to support the entire device.
[0017] In summary, compared with the prior art, the beneficial effects of this utility model are: by setting up a box, inlet, outlet, heating box, air supply pipe, air return pipe, cylinder, fan blade, cover, and the coordinated operation of the drive components, hot air circulation can be achieved, which can effectively improve the heat energy utilization rate, reduce heat loss, make the film more evenly heated, shorten the drying time, improve production efficiency, reduce energy consumption costs, and has strong practicality. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a structural diagram of the box body of this utility model;
[0020] Figure 3 This is a side view of the box structure of this utility model;
[0021] Figure 4 This is a cross-sectional structural diagram of the box body of this utility model.
[0022] Legend:
[0023] 1. Box body; 2. Inlet; 3. Outlet; 4. Heating box; 5. Gas supply pipe; 6. Gas return pipe; 7. Cylinder body; 8. Cover body; 9. Drive component; 91. Motor; 92. Double drive wheel; 93. Crossbar; 94. Driven wheel; 95. Belt; 10. Rotary roller; 11. Filter section; 12. Base; 13. Support rod. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-4 This utility model provides a technical solution:
[0026] A film coating and drying device includes a housing 1, with an inlet 2 and an outlet 3 on both sides of the housing 1. A heating chamber 4 is fixedly installed on one side of the housing 1. A gas supply pipe 5 and a gas return pipe 6 are fixedly connected to the top and bottom of the heating chamber 4, respectively. A cylindrical body 7 is provided on both the gas supply pipe 5 and the gas return pipe 6, and a fan blade is rotatably installed inside the cylindrical body 7. A cover 8 is fixedly connected to the top and bottom of the housing 1. The end of the gas supply pipe 5 is fixedly connected to the top cover 8, and the end of the gas return pipe 6 is fixedly connected to the bottom cover 8. The body 8 is fixedly connected. The side of the housing 1 is provided with a driving component 9 for driving two sets of fan blades to rotate simultaneously. The driving component 9 includes a motor 91 fixedly installed on the side of the housing 1, a double transmission wheel 92 fixedly installed on the end of the output shaft of the motor 91, a crossbar 93 rotatably installed on the air supply pipe 5 and the air return pipe 6, a driven wheel 94 fixedly installed on the ends of the two sets of crossbars 93, and a belt 95 sleeved between the double transmission wheel 92 and the two sets of driven wheels 94. The ends of the two sets of crossbars 93 are respectively fixedly installed to the middle of the fan blades.
[0027] In the film coating and drying treatment device, the motor 91 on the side of the box 1 is started, and its output shaft drives the double transmission wheel 92 to rotate. The double transmission wheel 92 drives the two sets of driven wheels 94 to rotate synchronously through the belt 95. The two sets of driven wheels 94 drive the crossbar 93 fixed to them to rotate, and the crossbar 93 in turn drives the fan blades inside the cylinder 7 to rotate.
[0028] The hot air generated by the heating box 4 is delivered to the cover 8 on the top of the box 1 through the air pipe 5 under the action of the top fan blades. The cover 8 evenly disperses the hot air into the box 1 to dry the coated film that enters from the inlet 2 and moves to the outlet 3.
[0029] After heat exchange, the air, under the action of the bottom fan blades, enters the return air pipe 6 through the cover 8 at the bottom of the box 1, and finally flows back to the heating box 4 for reheating, forming a complete hot air cycle and realizing the reuse of heat energy.
[0030] This film coating and drying device can circulate hot air, which can effectively improve the utilization rate of heat energy, reduce heat loss, make the film more evenly heated, shorten the drying time, improve production efficiency, reduce energy consumption costs, and is highly practical.
[0031] Both inlet 2 and outlet 3 are located in the middle of the side of box 1;
[0032] After being coated with adhesive, the film enters the chamber 1 through inlet 2 in the middle of the side of the chamber 1. After the drying process is completed inside the chamber 1, it is sent out through outlet 3 in the middle of the other side of the chamber 1, ensuring that each area of the film can be evenly contacted by the hot air inside the chamber 1, thus improving the overall drying effect.
[0033] The housing 1 is equipped with evenly distributed rotating rollers 10.
[0034] After the coated film enters the box 1 through inlet 2, it is directly laid on the evenly distributed rollers 10 inside the box 1. When the film moves towards outlet 3, the rollers 10 rotate accordingly. The rolling friction of the rollers 10 replaces the sliding friction between the film and the bottom of the box 1, which greatly reduces the resistance encountered by the film when it moves, allowing the film to move more smoothly and stably inside the box 1 and avoiding damage to the adhesive layer on the film surface due to friction.
[0035] A filter section 11 is provided on the return air pipe 6, and an activated carbon filter screen is provided inside the filter section 11;
[0036] During the hot air circulation process, the harmful gases generated by drying the adhesive film inside the chamber 1 enter the bottom cover 8 with the airflow and then flow into the return air pipe 6. When the airflow containing harmful gases passes through the filter section 11 on the return air pipe 6, the activated carbon filter in the filter section 11 will adsorb the harmful gas components in the airflow. The filtered clean airflow continues to flow back to the heating chamber 4 through the return air pipe 6, effectively preventing the direct emission of harmful gases or their re-entry into the chamber 1 with the hot air, thus ensuring a safe working environment.
[0037] A base 12 is provided directly below the box body 1, and evenly distributed support rods 13 are fixedly installed between the base 12 and the box body 1;
[0038] A base 12 is provided directly below the housing 1, and evenly distributed support rods 13 are fixedly installed between the base 12 and the housing 1 to support the entire device.
[0039] Working principle:
[0040] In the film coating and drying treatment device, the motor 91 on the side of the box 1 is started, and its output shaft drives the double transmission wheel 92 to rotate. The double transmission wheel 92 drives the two sets of driven wheels 94 to rotate synchronously through the belt 95. The two sets of driven wheels 94 drive the crossbar 93 fixed to them to rotate, and the crossbar 93 in turn drives the fan blades inside the cylinder 7 to rotate.
[0041] The hot air generated by the heating box 4 is delivered to the cover 8 on the top of the box 1 through the air pipe 5 under the action of the top fan blades. The cover 8 evenly disperses the hot air into the box 1 to dry the coated film that enters from the inlet 2 and moves to the outlet 3.
[0042] After heat exchange, the air, under the action of the bottom fan blades, enters the return air pipe 6 through the cover 8 at the bottom of the box 1, and finally flows back to the heating box 4 for reheating, forming a complete hot air cycle and realizing the reuse of heat energy.
[0043] This film coating and drying device can circulate hot air, which can effectively improve the utilization rate of heat energy, reduce heat loss, make the film more evenly heated, shorten the drying time, improve production efficiency, reduce energy consumption costs, and is highly practical.
[0044] in,
[0045] After the film is coated with adhesive, it enters the box 1 through the inlet 2 in the middle of the side of the box 1. After the drying operation is completed in the box 1, it is sent out through the outlet 3 in the middle of the other side of the box 1, ensuring that each area of the film can be evenly contacted by the hot air in the box 1, thus improving the overall drying effect.
[0046] After the coated film enters the box 1 from the inlet 2, it is directly laid on the evenly distributed rollers 10 inside the box 1. When the film moves towards the outlet 3, the rollers 10 rotate accordingly. The rolling friction of the rollers 10 replaces the sliding friction between the film and the bottom of the box 1, which greatly reduces the resistance encountered by the film when it moves, allowing the film to move more smoothly and stably inside the box 1, and avoiding damage to the adhesive layer on the film surface due to friction.
[0047] During the hot air circulation process, the harmful gas generated by drying the adhesive film inside the chamber 1 enters the bottom cover 8 with the airflow and then flows into the return air pipe 6. When the airflow containing harmful gas passes through the filter section 11 on the return air pipe 6, the activated carbon filter in the filter section 11 will adsorb the harmful gas components in the airflow. The filtered clean airflow continues to flow back to the heating chamber 4 through the return air pipe 6, effectively preventing the direct emission of harmful gas or its re-entry into the chamber 1 with the hot air, thus ensuring a safe working environment.
[0048] A base 12 is provided directly below the housing 1, and evenly distributed support rods 13 are fixedly installed between the base 12 and the housing 1 to support the entire device.
[0049] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A film coating and drying device, comprising a housing (1), characterized in that, The box (1) has an inlet (2) and an outlet (3) on both sides. A heating box (4) is fixedly installed on one side of the box (1). A gas supply pipe (5) and a gas return pipe (6) are fixedly connected to the top and bottom of the heating box (4). A cylinder (7) is provided on both the gas supply pipe (5) and the gas return pipe (6). A fan blade is rotatably installed inside the cylinder (7). A cover (8) is fixedly connected to the top and bottom of the box (1). The end of the gas supply pipe (5) is fixedly connected to the top cover (8). The end of the gas return pipe (6) is fixedly connected to the bottom cover (8). A drive component (9) for driving two sets of fan blades to rotate simultaneously is provided on the side of the box (1).
2. The film coating and drying apparatus according to claim 1, characterized in that, The drive unit (9) includes a motor (91) fixedly installed on the side of the housing (1), a double drive wheel (92) fixedly installed on the end of the output shaft of the motor (91), a crossbar (93) rotatably installed on the air supply pipe (5) and the air return pipe (6), a driven wheel (94) fixedly installed on the ends of the two sets of crossbars (93), and a belt (95) sleeved between the double drive wheel (92) and the two sets of driven wheels (94). The ends of the two sets of crossbars (93) are respectively fixedly installed to the middle of the fan blade.
3. The film coating and drying apparatus according to claim 1, characterized in that, Both the inlet (2) and the outlet (3) are located in the middle of the side of the box (1).
4. The film coating and drying apparatus according to claim 1, characterized in that, The housing (1) is equipped with evenly distributed rotating rollers (10).
5. The film coating and drying apparatus according to claim 1, characterized in that, The return air pipe (6) is provided with a filter section (11), and the filter section (11) is provided with an activated carbon filter screen.
6. The film coating and drying apparatus according to claim 1, characterized in that, A base (12) is provided directly below the box (1), and evenly distributed support rods (13) are fixedly installed between the base (12) and the box (1).