Garment material sorting device for garment manufacturing

Abstract

The utility model relates to clothing manufacturing technical field, and disclose a clothing material sorting device for clothing manufacturing, including conveyer belt, feeding port, bottom plate and screening cylinder, the surface of feeding port is equipped with poking device, the poking device includes first support plate and second support plate, first support plate and second support plate all are fixedly connected with the surface of feeding port, the surface fixedly connected with two L shaped boards of first support plate, two L shaped boards fixedly connected with motor on the side of each other, the transmission shaft of sliding insertion is set in first support plate. This clothing material sorting device for clothing manufacturing, solved the feeding port of existing clothing material sorting device and adopted natural unloading or simple flow guide structure, and the material form involved in clothing manufacturing is extremely diversified, and these materials are prone to mutual entanglement, stacking congestion when feeding due to the difference in weight, different surface friction coefficient or uneven conveying speed.

Description

Technical Field

[0001] This utility model relates to the field of garment manufacturing technology, and in particular to a garment material sorting device for garment manufacturing. Background Technology

[0002] Garment material sorting devices are specialized equipment used at the front end of the garment production process. Through automated or semi-automated technology or mechanical structures, they classify, screen, organize, and distribute various raw materials or accessories required for garment manufacturing to the corresponding production stages. Their core function is to replace the inefficient traditional manual sorting mode and solve material management problems in scenarios such as complex garment material categories, high sorting accuracy requirements, and fast production pace.

[0003] Regarding the above and existing related technologies, the inventors believe that the following defects often exist: the feeding port of existing garment material sorting devices mostly adopts natural feeding or simple flow guiding structure. However, the materials involved in garment manufacturing are extremely diverse: they include light and thin silk and chiffon fabrics that are easy to stick together, as well as heavy denim and knitted fabrics, and also involve fragmented scraps and long strips of cut pieces. During the feeding process, these materials are very prone to entanglement, stacking and congestion due to differences in their own weight, different surface friction coefficients or uneven conveying speed. Utility Model Content

[0004] The technical problem to be solved by this utility model is that the feeding port of existing garment material sorting devices mostly adopts natural feeding or simple flow guiding structure. However, the materials involved in garment manufacturing are extremely diverse. When these materials are fed, they are prone to entanglement, stacking and congestion due to differences in their own weight, different surface friction coefficients or uneven conveying speed. Therefore, we propose a garment material sorting device for garment manufacturing.

[0005] To achieve the above objectives, this application adopts the following technical solution: a garment material sorting device for garment manufacturing, comprising a conveyor belt, a feeding port, a base plate, and a screening cylinder; the surface of the feeding port is provided with a toggle device, the toggle device comprising a first support plate and a second support plate, both the first and second support plates being fixedly connected to the surface of the feeding port; two L-shaped plates are fixedly connected to the surface of the first support plate, a motor is fixedly connected to one side of the two L-shaped plates that are close to each other; a drive shaft is slidably inserted into the first support plate, the drive shaft being fixedly connected to the output end of the motor, the other end of the drive shaft being rotatably connected to the second support plate; three fixing plates are fixedly connected to the arc surface of the drive shaft, each of the three fixing plates having a groove on its surface, a toggle plate being slidably connected to the inner wall of the groove of the fixing plate, the toggle plate being slidably connected to the inner wall of the feeding port.

[0006] Preferably, the surface of the dial plate has two threaded holes, and two threaded rods pass through the internal thread of the fixing plate. The threaded surfaces of the threaded rods are threadedly connected to the threaded holes of the dial plate, and a rotating plate is fixedly connected to one end of the threaded rod.

[0007] Preferably, the arc surface of the rotating plate is provided with a plurality of anti-slip grooves, and the plurality of anti-slip grooves are evenly distributed in a circumferential array on the rotating plate.

[0008] Preferably, a protective sleeve is fixedly connected to the surface of the dial plate, and the protective sleeve is made of rubber.

[0009] Preferably, a cleaning device is provided on one side of the base plate. The cleaning device includes a water tank, which is fixedly connected to one side of the base plate. A water pump is fixedly connected to one side of the water tank. The water pump's inlet is connected to the water tank, and the water pump's outlet is connected to a water pipe. Several long plates are fixedly connected to the surface of the base plate, and water outlet pipes are fixedly connected to the surfaces of the long plates. One end of the water outlet pipe is connected to the water pipe, and several nozzles are connected to the arc surface of the water outlet pipe.

[0010] Preferably, the nozzle is a high-pressure nozzle.

[0011] Preferably, the water tank is made of acrylic.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] In this invention, by setting up a toggle device, the motor drives the transmission shaft to rotate, which in turn drives the three fixed plates and matching toggle plates on the arc surface to rotate synchronously. The toggle plates slide in cooperation with the inner wall of the feeding port, and can continuously toggle and disperse the clothing material in the feeding port during the rotation process. This effectively prevents the feeding port from piling up and becoming congested due to the diverse shapes of clothing materials, and ensures that the materials are transported to the subsequent sorting stage in a uniform and stable state, thus providing a guarantee for the continuous operation of the sorting device as a whole.

[0014] In this invention, a cleaning device is installed to store clean water in a water tank. The water pump pressurizes the water and delivers it to the outlet pipe through the water inlet pipe. Then, it forms a uniform water flow through several nozzles, which can specifically rinse the key areas of the device. Compared with manual wiping, this method can quickly wash away residual impurities, avoid the problems of incomplete cleaning or excessive time consumption, effectively maintain the cleanliness of the device, reduce the interference of impurities on material transportation, and ensure the continuous and smooth sorting process. Attached Figure Description

[0015] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the toggle device in this utility model;

[0018] Figure 3 This is a partial structural diagram of the actuating device in this utility model;

[0019] Figure 4 This is a schematic diagram of the disassembly of the dial plate in this utility model;

[0020] Figure 5 This is a schematic diagram of the cleaning device in this utility model;

[0021] Figure 6 This is a partial structural diagram of the cleaning device in this utility model.

[0022] Legend: 1. Conveyor belt; 2. Feed port; 3. Base plate; 4. Screening cylinder; 5. Actuating device; 501. First support plate; 502. Second support plate; 503. L-shaped plate; 504. Motor; 505. Drive shaft; 506. Fixed plate; 507. Actuating plate; 508. Threaded rod; 509. Rotating plate; 510. Anti-slip groove; 511. Protective cover; 6. Cleaning device; 61. Water tank; 62. Water pump; 63. Water pipe; 64. Long plate; 65. Water outlet pipe; 66. Nozzle. Detailed Implementation

[0023] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0024] Reference Figures 1-6As shown, this utility model provides a technical solution: a garment material sorting device for garment manufacturing, including a conveyor belt 1, a feeding port 2, a base plate 3, and a screening cylinder 4; the surface of the feeding port 2 is provided with a toggle device 5, which includes a first support plate 501 and a second support plate 502, both of which are fixedly connected to the surface of the feeding port 2; two L-shaped plates 503 are fixedly connected to the surface of the first support plate 501, and a motor 504 is fixedly connected to the side of the two L-shaped plates 503 that are close to each other; a drive shaft 505 is slidably inserted into the first support plate 501. The transmission shaft 505 is fixedly connected to the output end of the motor 504, and the other end of the transmission shaft 505 is rotatably connected to the second support plate 502. Three fixed plates 506 are fixedly connected to the arc surface of the transmission shaft. The surfaces of the three fixed plates 506 are all provided with grooves. A lever 507 is slidably connected to the inner wall of the groove of the fixed plate 506. The lever 507 is slidably connected to the inner wall of the feeding port 2. By setting the lever device 5, the motor 504 drives the transmission shaft 505 to rotate, which drives the three fixed plates 506 and the matching lever 507 on the arc surface to rotate synchronously. The lever 507 slides in cooperation with the inner wall of the feeding port 2, so that it can continuously feed the material during the rotation. The garment materials inside the feed inlet 2 are moved and dispersed, effectively preventing stacking and congestion at the feed inlet 2 due to the diverse shapes of the garment materials. This ensures that the materials are transported to the subsequent sorting stage in a uniform and stable manner, guaranteeing the continuous operation of the entire sorting device. A cleaning device 6 is provided on one side of the base plate 3. The cleaning device 6 includes a water tank 61, which is fixedly connected to one side of the base plate 3. A water pump 62 is fixedly connected to one side of the water tank 61. The water inlet of the water pump 62 is connected to the water tank 61, and the water outlet of the water pump 62 is connected to a water pipe 63. Several long plates 64 and several... are fixedly connected to the surface of the base plate 3. A water outlet pipe 65 is fixedly connected to the surface of the long plate 64. One end of the water outlet pipe 65 is connected to the water pipe 63. Several nozzles 66 are connected to the arc surface of the water outlet pipe 65. By setting up the cleaning device 6, the water tank 61 stores cleaning water. The water pump 62 pressurizes the water and delivers it to the water outlet pipe 65 through the water pipe 63. Then, it forms a uniform water flow through several nozzles 66, which can specifically rinse the key areas of the device. Compared with manual wiping, this method can quickly wash away residual impurities, avoid the problems of incomplete cleaning or excessive time consumption, effectively maintain the cleanliness of the device, reduce the interference of impurities on material transportation, and ensure the continuous and smooth sorting process.

[0025] Reference Figure 2 , Figure 3 and Figure 4As shown in this embodiment: Two threaded holes are formed on the surface of the dial plate 507. Two threaded rods 508 pass through the internal threads of the fixing plate 506. The threaded surfaces of the threaded rods 508 are threadedly connected to the threaded holes of the dial plate 507. A rotating plate 509 is fixedly connected to one end of each threaded rod 508. This allows the dial plate 507 to be quickly removed from the groove of the fixing plate 506 by rotating the rotating plate 509 to drive the threaded rods 508. This facilitates thorough cleaning and replacement of the dial plate 507 by staff, preventing wear and deformation of the dial plate 507 due to long-term friction during the sorting of different garment materials. Several anti-slip grooves 510 are formed on the arc surface of the rotating plate 509. These anti-slip grooves 510 are evenly distributed in a circumferential array on the rotating plate 509. The anti-slip groove 510 increases the contact friction between the worker's hand and the rotating plate 509, forming an interlocking force point to prevent slippage. A protective sleeve 511 is fixedly connected to the surface of the rotating plate 507. The protective sleeve 511 is made of rubber. By setting the protective sleeve 511, the good elasticity and softness of the rubber material are achieved. The protective sleeve 511 can greatly buffer the direct contact force between the rotating plate 507 and the material. For thin materials such as silk that are easy to snag or wear, it can prevent fiber breakage or surface scratches caused by the hard edge of the rotating plate 507. For knitted fabrics with good elasticity, it can reduce the squeezing deformation when the rotating plate 507 is pushed, ensuring that the material maintains its original shape during the conveying process, and providing a guarantee for accurate identification in the subsequent sorting process.

[0026] Reference Figure 5 and Figure 6 As shown in this implementation scheme: the nozzle 66 is a high-pressure nozzle. By setting the high-pressure nozzle, the high-pressure water jet sprayed by the nozzle has strong penetrating and impact force, which can directly act on the attachment points of stubborn impurities, quickly destroy the adhesion between the impurities and the surface of the device, and improve the practicality of the device. The water tank 61 is made of acrylic, which has high transparency. The staff can clearly observe the changes in the water volume inside the water tank 61 through the wall of the water tank 61. During the cleaning operation, the water volume can be monitored in real time. When the water volume is found to be insufficient, cleaning water can be added in time to avoid damage to the water pump 62 due to lack of water, or cleaning interruption due to water stoppage, and the problem of residual impurities in the device not being cleaned. This ensures that the cleaning process is continuous and efficient, and provides a guarantee for the smooth operation of subsequent sorting work.

[0027] Working principle: When the operator needs to use the toggle device 5, the motor 504, which is fixed between the two L-shaped plates 503, is started. The output end of the motor 504 is fixed to the transmission shaft 505, which passes through the first support plate 501 and is slidably connected. At the same time, the other end of the transmission shaft 505 is rotatably connected to the second support plate 502, forming a stable transmission structure. When the motor 504 runs, it directly drives the transmission shaft 505 to rotate around its own axis, thereby transmitting power to the three fixed plates 506 fixed on the arc surface of the transmission shaft 505. This causes the three fixed plates 506 to rotate synchronously with the transmission shaft 505. When the fixed plates 506 rotate... This will cause the guide plate 507 to slide along the inner wall of the feed inlet 2. At this time, the guide plate 507 becomes the part that directly contacts the garment material. Through its own rotation trajectory, it continuously pushes the material in the feed inlet 2 forward, avoiding the accumulation and blockage of the material in the feed inlet 2, and ensuring that the material is delivered to the subsequent conveyor belt 1 and screening cylinder 4 in a uniform and continuous state. This provides orderly material input conditions for the accurate sorting of the screening cylinder 4. The rubber protective sleeve 511 fixed on the surface of the guide plate 507 plays a key role when the guide plate 507 contacts and pushes the material: the softness and elasticity of the rubber can buffer the direct impact force of the guide plate 507 on the material. To prevent thin materials from snagging or abrading, or elastic materials from being deformed by compression, ensuring that materials maintain their original shape during transport and guaranteeing accurate identification in subsequent sorting stages, when the lever 507 needs to be replaced, the operator can rotate the rotating plate 509 at one end of the threaded rod 508. The anti-slip grooves 510 on the circumferential array of the arc surface of the rotating plate 509 increase hand friction and prevent slippage, easily rotating the threaded rod 508. Since the threaded rod 508 is threadedly connected to the threaded hole on the surface of the lever 507, the threaded rod 508 will move forward and backward along the threaded hole in the fixed plate 506 when it rotates, thus realizing the movement of the lever 507 and the fixed plate. The disassembly or fixing of 506 facilitates quick replacement or repair of the paddle plate 507. In summary, by setting the actuating device 5, the motor 504 drives the transmission shaft 505 to rotate, which in turn drives the three fixed plates 506 and the matching paddle plate 507 on the arc surface to rotate synchronously. The paddle plate 507 slides in cooperation with the inner wall of the feeding port 2. During the rotation, it can continuously agitate and disperse the clothing material in the feeding port 2, effectively preventing the problem of stacking and congestion in the feeding port 2 caused by the diverse shapes of clothing materials. This ensures that the material is transported to the subsequent sorting stage in a uniform and stable state, providing a guarantee for the continuous operation of the sorting device as a whole.

[0028] Working Principle: Before starting the cleaning device 6, staff can directly observe the internal water level through the high transparency of the acrylic water tank 61, replenishing the cleaning water in time to complete the cleaning preparation. When the device needs cleaning, the water pump 62, fixed to one side of the water tank 61, starts to operate. The water pump 62's suction port is connected to the inside of the water tank 61, quickly drawing the cleaning water from the tank 61 and converting it into a powered water flow. This provides the basic water source and power support for subsequent high-pressure cleaning, initiating the first step of water circulation cleaning. After the water pump 62 starts operating, its outlet is connected to the outlet pipe 65 fixed to the long plate 64 on the surface of the base plate 3 through the water pipe 63. The cleaning water is transported in an orderly manner along the path of "water tank 61 → water pump 62 → water pipe 63 → outlet pipe 65". Since the nozzle 66 connected to the arc surface of the outlet pipe 65 is a high-pressure nozzle, when the water flows into the outlet pipe 65, it will be pressurized under the structural action of the high-pressure nozzle, forming a powerful... The high-pressure water flow with impact and penetration, along with the fixed support of several long plates 64 on the surface of the base plate 3 for the water outlet pipe 65, ensures that the high-pressure nozzles are accurately aimed at the cleaning target points, preventing water flow deviation from affecting the cleaning effect. The high-pressure water flow sprayed from the high-pressure nozzles directly acts on the key contaminated areas of the sorting device, and the strong impact of the high-pressure water flow can quickly break the adhesion between impurities and the surface of the device, washing away stubborn residues and completing the cleaning of the sorting device. In summary, by setting up the cleaning device 6, the water tank 61 stores cleaning water, the water pump 62 pressurizes the water and delivers it to the water outlet pipe 65 through the water pipe 63, and then forms a uniform water flow through several nozzles 66, which can specifically rinse the key areas of the device. Compared with manual wiping, this method can quickly wash away residual impurities, avoid the problems of incomplete cleaning or excessive time consumption, effectively maintain the cleanliness of the device, reduce the interference of impurities on material transportation, and ensure the continuous and smooth sorting process.

[0029] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A garment material sorting device for garment manufacturing, characterized in that, The system includes a conveyor belt (1), a feeding port (2), a base plate (3), and a screening cylinder (4). The surface of the feeding port (2) is provided with a toggle device (5). The toggle device (5) includes a first support plate (501) and a second support plate (502). Both the first support plate (501) and the second support plate (502) are fixedly connected to the surface of the feeding port (2). Two L-shaped plates (503) are fixedly connected to the surface of the first support plate (501). A motor (504) is fixedly connected to one side of the two L-shaped plates (503) that are close to each other. A drive shaft (505) is slidably inserted into the first support plate (501). The drive shaft (505) is fixedly connected to the output end of the motor (504). The other end of the drive shaft (505) is rotatably connected to the second support plate (502). Three fixing plates (506) are fixedly connected to the arc surface of the drive shaft. The surfaces of the three fixing plates (506) are all provided with grooves. A lever plate (507) is slidably connected to the inner wall of the groove of the fixing plate (506). The lever plate (507) is slidably connected to the inner wall of the feeding port (2).

2. The garment material sorting device for garment manufacturing according to claim 1, characterized in that: The surface of the dial plate (507) has two threaded holes, and the fixed plate (506) has two threaded rods (508) that pass through its internal threads. The threaded surfaces of the threaded rods (508) are threadedly connected to the threaded holes of the dial plate (507), and a rotating plate (509) is fixedly connected to one end of the threaded rods (508).

3. The garment material sorting device for garment manufacturing according to claim 2, characterized in that: The rotating plate (509) has a plurality of anti-slip grooves (510) on its arc surface, and the plurality of anti-slip grooves (510) are evenly distributed in a circumferential array on the rotating plate (509).

4. The garment material sorting device for garment manufacturing according to claim 1, characterized in that: A protective sleeve (511) is fixedly connected to the surface of the dial plate (507), and the protective sleeve (511) is made of rubber.

5. The garment material sorting device for garment manufacturing according to claim 1, characterized in that: A cleaning device (6) is provided on one side of the base plate (3). The cleaning device (6) includes a water tank (61). The water tank (61) is fixedly connected to one side of the base plate (3). A water pump (62) is fixedly connected to one side of the water tank (61). The water inlet of the water pump (62) is connected to the water tank (61). The water outlet of the water pump (62) is connected to a water pipe (63). Several long plates (64) are fixedly connected to the surface of the base plate (3). A water outlet pipe (65) is fixedly connected to the surface of the several long plates (64). One end of the water outlet pipe (65) is connected to the water pipe (63). Several nozzles (66) are connected to the arc surface of the water outlet pipe (65).

6. The garment material sorting device for garment manufacturing according to claim 5, characterized in that: The nozzle (66) is a high-pressure nozzle.

7. A garment material sorting device for garment manufacturing according to claim 5, characterized in that: The water tank (61) is made of acrylic.

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