A feed ingredient impurity screening device
Patent Information
- Application Number
- CN202521778069.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-20
AI Technical Summary
[0014]本实用新型接料板、第一下料板、第二下料板、滤板与循环机构等结构的设计,通过接料板、第一下料板与第二下料板配合,从而可延长玉米原料在筛选箱内的输送路径,配合滤板实现分级筛选,可分离出砂石、秸秆碎屑等杂质,通过循环机构能将初次筛选后的原料再次输送至筛选流程,形成多次循环筛选,有效减少杂质残留,解决单级筛选杂质分离不彻底的问题,降低了杂质对饲料成品品质的影响。
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Figure CN224778544U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of feed processing equipment, specifically a feed raw material impurity screening device. Background Technology
[0002] In the feed processing industry, corn is a core raw material, and its impurity content directly affects feed quality and production efficiency. Existing feed raw material impurity screening devices mostly employ a single-stage screening structure. When screening corn, separation can only be completed through a single vibration screening process. However, impurities such as sand, gravel, and straw fragments mixed in with the corn raw material are difficult to completely separate in a single vibration screening, resulting in some impurities remaining in the corn raw material. These unremoved impurities reduce the quality of the finished feed product. Therefore, we need to propose a feed raw material impurity screening device. Utility Model Content
[0003] The purpose of this invention is to provide a feed raw material impurity screening device to solve the problem mentioned in the background art that the vibration screening of impurities such as sand, gravel and straw fragments mixed in rice raw materials by only a single vibration screening is poor, resulting in some impurities remaining in corn raw materials and reducing the quality of the finished feed.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A feed ingredient impurity screening device includes: a screening box with a receiving plate fixedly installed on its top; multiple sets of first discharge plates fixedly connected to one inner wall of the screening box; and multiple sets of second discharge plates fixedly connected to the other inner wall of the screening box, the second discharge plates being disposed between two adjacent sets of first discharge plates; multiple sets of filter plates, each set being fixedly installed within the multiple sets of first and second discharge plates, for screening impurities in corn raw materials; a discharge mechanism installed inside the screening box for discharging the screened impurities; and a circulation mechanism installed on the side of the screening box for circulating and conveying the corn raw materials.
[0006] Preferably, the circulation mechanism includes a circulation pipe, a drive motor, an auger, a first conveying pipe, and a second conveying pipe. The drive motor is fixedly installed on the top of the circulation pipe, and the output shaft of the drive motor is fixedly connected to the end of the auger through a coupling. The first conveying pipe and the second conveying pipe are both connected to the circulation pipe. One end of the first conveying pipe is connected to the top of the screening box, and one end of the second conveying pipe is connected to the bottom of the screening box.
[0007] Preferably, a discharge pipe is connected to the second conveying pipe, a second valve is installed on the discharge pipe, and a first valve is connected to the second conveying pipe.
[0008] Preferably, the discharge mechanism includes a first discharge pipe, a second discharge pipe, a first collection rack, and a second collection rack. The first collection rack and the second collection rack are provided in multiple sets. The first collection rack is fixedly installed at the bottom of the first discharge plate, and the second collection rack is fixedly connected to the bottom of the second discharge plate. One end of the first collection rack and the second collection rack extends to the outside of the screening box.
[0009] Preferably, the first discharge pipe and the second discharge pipe are both fixedly installed on the side of the screening box, and the sides of the multiple sets of the first collection racks are all connected to the first connecting pipe, which is connected to the first discharge pipe. The sides of the multiple sets of the second collection racks are all connected to the second connecting pipe, which is connected to the second discharge pipe.
[0010] Preferably, it also includes a hopper, the bottom of which is connected to a connecting pipe, which is connected to the first conveying pipe.
[0011] Preferably, a baffle is fixedly installed on the inner top of the screening box, and a conveying channel is left between the bottom of the baffle and the top of the receiving plate.
[0012] Preferably, a vibration motor is fixedly installed on the side of the screening box.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] The design of this utility model, including the receiving plate, the first feeding plate, the second feeding plate, the filter plate, and the circulation mechanism, extends the conveying path of corn raw materials within the screening box through the cooperation of the receiving plate, the first feeding plate, and the second feeding plate. Combined with the filter plate, it achieves graded screening, separating impurities such as sand, gravel, and straw fragments. The circulation mechanism can transport the raw materials after the initial screening back to the screening process, forming multiple cyclic screenings, effectively reducing impurity residue, solving the problem of incomplete impurity separation in single-stage screening, and reducing the impact of impurities on the quality of the finished feed. Attached Figure Description
[0015] Figure 1 This is one of the structural schematic diagrams of this utility model;
[0016] Figure 2 This is the second structural schematic diagram of the present invention;
[0017] Figure 3 This is a cross-sectional structural diagram of the screening box of this utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the circulation mechanism of this utility model;
[0019] Figure 5 This is a schematic diagram of the material discharge mechanism of this utility model.
[0020] In the diagram: 1. Screening box; 2. Receiving plate; 3. First discharge plate; 4. Baffle; 5. Second discharge plate; 6. Filter plate; 7. Vibrating motor; 8. First discharge pipe; 9. Second discharge pipe; 10. First connecting pipe; 11. Second connecting pipe; 12. First collecting rack; 13. Second collecting rack; 14. Circulation pipe; 15. Drive motor; 16. Screwdriver; 17. First conveying pipe; 18. Second conveying pipe; 19. First valve; 20. Discharge pipe; 21. Second valve; 22. Movable door; 23. Hopper; 24. Connecting pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 This utility model provides a technical solution:
[0023] A feed ingredient impurity screening device includes: a screening box 1, with a receiving plate 2 fixedly installed on its top; multiple sets of first discharge plates 3 fixedly connected to one side inner wall of the screening box 1; and multiple sets of second discharge plates 5 fixedly connected to the other side inner wall of the screening box 1, the second discharge plates 5 being disposed between two adjacent sets of first discharge plates 3; multiple sets of filter plates 6, each set of filter plates 6 being fixedly installed within the multiple sets of first discharge plates 3 and second discharge plates 5, for screening impurities in corn raw materials; a discharge mechanism installed inside the screening box 1 for discharging the screened impurities; and a circulation mechanism installed on the side of the screening box 1 for circulating and conveying the corn raw materials.
[0024] It should be noted that a movable door 22 is installed on the side of the screening box 1. The movable door 22 is equipped with an observation window. The corn raw material conveying situation can be observed through the observation window. When the filter plate 6 is blocked by impurities, the filter plate 6 can be cleaned by opening the movable door 22.
[0025] The receiving plate 2, the first feeding plate 3, and the second feeding plate 5 are all inclined, which facilitates the feeding of corn raw materials onto the receiving plate 2, the first feeding plate 3, and the second feeding plate 5. The first feeding plate 3 and the second feeding plate 5 can extend the conveying path of the corn raw materials in the screening box 1, so that the corn raw materials can be screened multiple times.
[0026] In an optional embodiment: such as Figure 3As shown, the circulation mechanism includes a circulation pipe 14, a drive motor 15, an auger 16, a first conveying pipe 17, and a second conveying pipe 18. The drive motor 15 is fixedly installed on the top of the circulation pipe 14, and the output shaft of the drive motor 15 is fixedly connected to the end of the auger 16 through a coupling. The first conveying pipe 17 and the second conveying pipe 18 are both connected to the circulation pipe 14. One end of the first conveying pipe 17 is connected to the top of the screening box 1, and one end of the second conveying pipe 18 is connected to the bottom of the screening box 1.
[0027] It should be noted that the circulation pipe 14, drive motor 15, auger 16, first conveying pipe 17 and second conveying pipe 18 work together to circulate and transport the corn raw material in the screening box 1, so that the corn raw material can be screened multiple times, effectively reducing impurity residue, solving the problem of incomplete impurity separation in single-stage screening, and reducing the impact of impurities on the quality of the finished feed.
[0028] In an optional embodiment: such as Figures 1 to 3 As shown, a discharge pipe 20 is connected to the second conveying pipe 18, a second valve 21 is installed on the discharge pipe 20, and a first valve 19 is connected to the second conveying pipe 18.
[0029] It should be noted that the first valve 19, the discharge pipe 20, and the second valve 21 are used to discharge the screened corn raw material from the screening box 1.
[0030] In an optional embodiment: such as Figure 2 , Figure 4 and Figure 5 As shown, the discharge mechanism includes a first discharge pipe 8, a second discharge pipe 9, a first collection rack 12 and a second collection rack 13. The first collection rack 12 and the second collection rack 13 are provided in multiple sets. The first collection rack 12 is fixedly installed at the bottom of the first discharge plate 3, and the second collection rack 13 is fixedly connected to the bottom of the second discharge plate 5. One end of the first collection rack 12 and the second collection rack 13 extends to the outside of the screening box 1.
[0031] Both the first discharge pipe 8 and the second discharge pipe 9 are fixedly installed on the side of the screening box 1. The sides of multiple sets of first collection racks 12 are connected to first connecting pipes 10, which are connected to the first discharge pipes 8. The sides of multiple sets of second collection racks 13 are connected to second connecting pipes 11, which are connected to the second discharge pipes 9.
[0032] It should be noted that by cooperating with the first collection rack 12 and the second collection rack 13, the filtered sand, straw fragments and other impurities can be collected. The collected sand, straw fragments and other impurities can enter the first discharge pipe 8 and the second discharge pipe 9 through the first connecting pipe 10 and the second connecting pipe 11, and then be discharged through the first discharge pipe 8 and the second discharge pipe 9.
[0033] In an optional embodiment: such as Figure 1 and Figure 2 As shown, it also includes a hopper 23, the bottom of which is connected to a connecting pipe 24, which is connected to the first conveying pipe 17.
[0034] It should be noted that the corn raw material can be transported into the screening box 1 by the cooperation of the hopper 23 and the connecting pipe 24.
[0035] In an optional embodiment: such as Figure 4 As shown, a baffle 4 is fixedly installed on the inner top of the screening box 1, and a conveying channel is left between the bottom of the baffle 4 and the top of the receiving plate 2.
[0036] It should be noted that the baffle 4 is designed to prevent the corn raw material falling onto the receiving plate 2 from being too thick, thus affecting the screening effect of the corn raw material.
[0037] In an optional embodiment: such as Figure 4 As shown, a vibration motor 7 is fixedly installed on the side of the screening box 1.
[0038] It should be noted that the vibration motor 7 can vibrate the screening box 1, which facilitates the conveying or discharge of corn raw materials and screened impurities such as sand, gravel, and straw fragments.
[0039] The usage process of this utility model is as follows: the corn raw material is poured into the hopper 23, and the corn raw material poured into the hopper 23 falls onto the receiving plate 2 through the connecting pipe 24. After being blocked by the baffle 4, the corn raw material is conveyed on the receiving plate 2 through the conveying channel. The conveyed corn raw material can be conveyed on the first discharge plate 3 and the second discharge plate 5. The corn raw material is graded and screened through the filter plate 6 to remove impurities such as sand, gravel and straw fragments from the corn raw material.
[0040] The screened sand, gravel, straw fragments and other impurities can fall into the first collection rack 12 and the second collection rack 13, and then be transported to the first discharge pipe 8 or the second discharge pipe 9 through the first connecting pipe 10 and the second connecting pipe 11, and discharged from the screening box 1 through the first discharge pipe 8 and the second discharge pipe 9.
[0041] After being screened, the corn raw material falls to the bottom of the screening box 1 and is then transported to the circulation pipe 14 through the second conveying pipe 18. The drive motor 15 is started, and the conveying shaft of the drive motor 15 drives the auger 16 to rotate. The auger 16 then transports the corn raw material through the first conveying pipe 17 to the screening box 1 for further screening, forming multiple cycles of screening. This effectively reduces impurity residue, solves the problem of incomplete impurity separation in single-stage screening, and reduces the impact of impurities on the quality of the finished feed product.
[0042] After screening the corn raw materials, the first valve 19 is closed and the second valve 21 is opened, so that the corn raw materials can be discharged.
[0043] In this application, the vibration motor 7 and the drive motor 15 are controlled automatically by a controller. The control circuit of the controller can be implemented by a person skilled in the art through simple programming, which is common knowledge in the field. Furthermore, this application is mainly used to protect the structure, shape and their combination, so this application will not explain the control method and circuit connection in detail. The device is powered by a built-in power supply or an external power supply.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A feed ingredient impurity screening device, characterized in that, include: A screening box (1) has a receiving plate (2) fixedly installed on its top. Multiple sets of first feeding plates (3) are fixedly connected to one side of the inner wall of the screening box (1), and multiple sets of second feeding plates (5) are fixedly connected to the other side of the inner wall of the screening box (1). The second feeding plates (5) are located between two adjacent sets of first feeding plates (3). The filter plate (6) is provided in multiple sets. The multiple sets of filter plates (6) are fixedly installed in multiple sets of first feeding plates (3) and second feeding plates (5) for screening impurities in corn raw materials. The discharge mechanism is installed inside the screening box (1) and is used to discharge the screened impurities; The circulation mechanism is installed on the side of the screening box (1) and is used for circulating and conveying corn raw materials.
2. The feed ingredient impurity screening device according to claim 1, characterized in that: The circulation mechanism includes a circulation pipe (14), a drive motor (15), an auger (16), a first conveying pipe (17), and a second conveying pipe (18). The drive motor (15) is fixedly installed on the top of the circulation pipe (14). The output shaft of the drive motor (15) is fixedly connected to the end of the auger (16) through a coupling. The first conveying pipe (17) and the second conveying pipe (18) are both connected to the circulation pipe (14). One end of the first conveying pipe (17) is connected to the top of the screening box (1), and one end of the second conveying pipe (18) is connected to the bottom of the screening box (1).
3. The feed ingredient impurity screening device according to claim 2, characterized in that: The second conveying pipe (18) is connected to a discharge pipe (20), and a second valve (21) is installed on the discharge pipe (20). The second conveying pipe (18) is connected to a first valve (19).
4. The feed ingredient impurity screening device according to claim 1, characterized in that: The discharge mechanism includes a first discharge pipe (8), a second discharge pipe (9), a first collection rack (12), and a second collection rack (13). The first collection rack (12) and the second collection rack (13) are provided in multiple sets. The first collection rack (12) is fixedly installed at the bottom of the first discharge plate (3), and the second collection rack (13) is fixedly connected to the bottom of the second discharge plate (5). One end of the first collection rack (12) and the second collection rack (13) extends to the outside of the screening box (1).
5. The feed ingredient impurity screening device according to claim 4, characterized in that: The first discharge pipe (8) and the second discharge pipe (9) are both fixedly installed on the side of the screening box (1). The sides of multiple sets of the first collection rack (12) are all connected to the first connecting pipe (10), and the first connecting pipe (10) is connected to the first discharge pipe (8). The sides of multiple sets of the second collection rack (13) are all connected to the second connecting pipe (11), and the second connecting pipe (11) is connected to the second discharge pipe (9).
6. The feed ingredient impurity screening device according to claim 1, characterized in that: It also includes a hopper (23), the bottom of which is connected to a connecting pipe (24), which is connected to the first conveying pipe (17).
7. The feed ingredient impurity screening device according to claim 1, characterized in that: A baffle (4) is fixedly installed on the inner top of the screening box (1), and a conveying channel is left between the bottom of the baffle (4) and the top of the receiving plate (2).
8. The feed ingredient impurity screening device according to claim 1, characterized in that: A vibration motor (7) is fixedly installed on the side of the screening box (1).