A cylinder vibration knocking device

CN224778612UActive Publication Date: 2026-09-22SHANXI EASTERN RESOURCES DEV GRP CO LTD
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Patent Information

Application Number
CN202522280202.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-09-22
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

现有的滚筒振动敲打清灰装置,虽然能够满足对卧式滚筒进行振动敲打、从而清灰处理的基本需求,但敲打结构往往只能对固定的位置敲击处理,是以会导致靠近敲打位置的灰尘能够被有效地进行处理、远离敲打位置的灰尘难以被充分地清理处理,因此不能充分地满足人们的使用需求,需要用户额外采取措施来对滚筒上的灰尘进行清理处理,故而会给人们的使用带来很大的不便

Benefits of technology

其一,通过在安装架上设置直线滑台,并将敲打模块安装于可沿滚筒轴向滑动的固定架上,实现了敲打位置的自动调节。直线滑台驱动连接座带动固定架沿滚筒长度方向移动,从而使敲击锤能够在滚筒外表面的不同位置进行敲击清灰。这种设计突破了传统固定式敲击装置只能对局部区域清灰的局限,显著扩展了清灰覆盖范围,适用于不同长度和规格的滚筒设备,增强了装置的通用性和适应性。

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Abstract

The utility model provides a kind of cylinder vibration knock ash removal device, including the mounting bracket being arranged in the side end of cylinder, fixed frame is slidably arranged on mounting bracket along the axial direction of cylinder, knock module is arranged on fixed frame, connecting sliding slot is arranged on mounting bracket, connecting sliding block that is slidably connected with connecting sliding slot is arranged on fixed frame by extension plate, linear slide is also arranged on mounting bracket along the axial direction of cylinder, connecting seat that is connected with fixed frame is arranged on the slide base of linear slide.According to the cylinder vibration knock ash removal device of the utility model, not only the basic demand of knocking and ash removal to cylinder can be met, but also the range of knocking and ash removal treatment to cylinder can be changed and expanded by moving the knocking structure, thereby more fully meeting the use requirements of people.
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Description

Technical Field

[0001] This utility model belongs to the field of drum cleaning technology, and specifically relates to a drum vibration and knocking cleaning device. Background Technology

[0002] During operation, horizontal drum cleaning systems typically require a vibratory tapping device for dust removal. While existing drum vibration tapping devices can meet the basic requirement of vibrating and tapping to clean horizontal drums, the tapping structure often only taps fixed locations. This results in dust near the tapping point being effectively removed, while dust further away remains uncleaned. Consequently, these devices do not fully meet user needs, requiring users to take additional measures to clean the dust on the drums, causing significant inconvenience. Utility Model Content

[0003] In view of this, this utility model addresses the shortcomings of the prior art by providing a drum vibration knocking dust removal device, which not only meets the basic requirement of knocking dust removal of the drum, but also changes and expands the range of knocking dust removal treatment of the drum by moving the knocking structure, thereby more fully meeting people's usage needs.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a drum vibration knocking dust removal device, including a mounting frame set on the side end of the drum, a fixed frame slidably set on the mounting frame along the axial direction of the drum, a knocking module set on the fixed frame, a connecting groove set on the mounting frame, a connecting slider slidably connected to the connecting groove set on the fixed frame through an extension plate, and a linear slide table set on the mounting frame along the axial direction of the drum, and a connecting seat connected to the fixed frame set on the slide seat of the linear slide table.

[0005] As a further improvement of this utility model, the linear slide is located directly below the fixed frame, and there are two connecting slides and two connecting sliders, which are located on both sides of the linear slide.

[0006] As a further improvement of this utility model, both the sliding hole of the connecting groove and the vertical cross-section of the connecting slider are T-shaped. This can prevent the connecting slider from vertically shifting relative to the connecting groove.

[0007] As a further improvement of this utility model, the striking module includes a mounting shaft rotatably connected to the fixed frame, a fixed plate fixedly connected to the mounting shaft, a connecting arm hinged to the fixed plate, a mounting plate hinged to the other end of the connecting arm, and a striking hammer provided on the mounting plate.

[0008] As a further improvement of this utility model, a geared drive motor is also provided on the fixing frame, and the output shaft of the geared drive motor is connected to the mounting shaft through a gear transmission assembly.

[0009] As a further improvement of this utility model, the mounting plate is also provided with a fixing plate, and the hammer is provided with a fixing groove that engages with the fixing plate. A fixing bolt is provided in the fixing groove for screwing onto the fixing plate, and an anti-loosening fixing nut is provided at the other end of the fixing bolt. Through the cooperation of the fixing plate, fixing groove, fixing bolt, and anti-loosening fixing nut, the mounting plate and the hammer can be flexibly fixed, allowing users to easily disassemble, repair, and replace worn hammers.

[0010] As a further improvement of this utility model, a vertical rod is provided at the top corner of the mounting bracket, and a fastening plate is provided on the vertical rod. The fastening plate is provided with anti-falling fastening bolts for connecting to the ceiling. Through the cooperation of the fastening plate and the anti-falling fastening bolts, the fastening plate, the vertical rod and the ceiling can be flexibly fixed.

[0011] As a further improvement of this utility model, a reinforcing plate is also provided between the vertical rod and the mounting frame. The reinforcing plate enhances the stability of the connection between the vertical rod and the mounting frame. By installing a vertical rod at the top of the mounting frame, equipped with a fastening plate and anti-falling bolts, the entire device can be securely connected to the workshop ceiling or other supporting structures, preventing the device from loosening or falling due to vibration. Simultaneously, the addition of a reinforcing plate between the vertical rod and the mounting frame strengthens the structural strength of the connection, improving the overall device's seismic resistance and long-term operational safety.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: Firstly, by setting a linear slide on the mounting frame and installing the striking module on a fixed frame that can slide along the roller axis, automatic adjustment of the striking position is achieved. The linear slide drives the connecting seat, which in turn moves the fixed frame along the length of the roller, allowing the striking hammer to strike and clean the dust at different positions on the outer surface of the roller. This design overcomes the limitation of traditional fixed striking devices that can only clean localized areas, significantly expanding the cleaning coverage area. It is suitable for roller equipment of different lengths and specifications, enhancing the versatility and adaptability of the device.

[0013] Secondly, the mounting frame features T-shaped connecting grooves on both sides, which, together with the T-shaped connecting sliders on the fixed frame, form a sliding guide structure. This structure provides excellent resistance to lateral forces, preventing the fixed frame from shifting or wobbling during movement. Simultaneously, the T-shaped structure effectively prevents the slider from detaching from the groove, enhancing the overall safety and stability of the structure. Furthermore, the linear slide table, located between two sets of sliding guides, distributes force evenly, further ensuring smooth movement.

[0014] Thirdly, the striking module adopts a mechanical linkage (connecting arm) transmission structure. By adjusting the speed of the reduction drive motor or the eccentricity of the mounting shaft, the striking frequency and amplitude can be flexibly controlled, achieving precise control of the striking force. This effectively shakes off accumulated dust, powder, or clumps of material adhering to the roller surface, while avoiding damage to the roller body or affecting its normal operation due to excessive impact, thus extending the service life of the equipment.

[0015] Fourth, the hammer is connected to the mounting plate via a snap-fit ​​structure (fixed slot) and secured with fixing bolts and anti-loosening nuts, facilitating quick disassembly and replacement of worn parts. When the hammer head wears or is damaged due to long-term use, it is not necessary to disassemble the entire hammering mechanism; replacement can be completed simply by loosening the bolts, greatly reducing maintenance costs and downtime. Attached Figure Description

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the mounting bracket, fixing bracket, connecting slide, connecting slider, linear slide and connecting seat of this utility model; Figure 3 This is a structural schematic diagram of the fixing plate, connecting arm, mounting plate, hammer, fixing slot and fixing bolt of this utility model; Figure 4 This is a structural schematic diagram of the fixing plate, connecting arm, mounting plate and fixing clip of this utility model.

[0018] In the diagram: 101, mounting bracket; 102, fixing bracket; 103, connecting slide; 104, connecting slider; 105, linear slide; 106, connecting seat; 107, vertical rod; 108, fastening plate; 109, anti-falling fastening bolt; 110, reinforcing plate; 111, bearing seat; 112, extension plate; 201, mounting shaft; 202, fixing plate; 203, connecting arm; 204, mounting plate; 205, hammer; 206, reduction drive motor; 207, gear transmission assembly; 301, fixing plate; 302, fixing slot; 303, fixing bolt. Detailed Implementation

[0019] To better understand this utility model, the following embodiments further illustrate its content, but the scope of protection of this utility model is not limited to the embodiments described below. Numerous specific details are set forth in the following description to provide a more thorough understanding of this utility model. However, it will be apparent to those skilled in the art that this utility model can be practiced without one or more of these details.

[0020] like Figure 1 , 2 As shown, a drum vibration knocking dust removal device includes a mounting frame 101 disposed on the side end of the drum. A fixed frame 102 is slidably disposed on the mounting frame 101 along the axial direction of the drum. A knocking module is disposed on the fixed frame 102. A connecting groove 103 is provided on the mounting frame 101. A connecting slider 104, which is slidably connected to the connecting groove 103, is disposed on the fixed frame 102 via an extension plate 112. A linear slide 105 is also disposed on the mounting frame 101 along the axial direction of the drum. A connecting seat 106, which is connected to the fixed frame 102, is disposed on the slide base of the linear slide 105. During the sliding operation of the fixed frame 102 caused by the movement of the slide base of the linear slide 105, the fixed frame 102 can slide stably under the sliding guide cooperation of the connecting groove 103 and the connecting slide plate. Furthermore, the guiding cooperation of the connecting groove 103 and the connecting slide plate can also prevent damage to the connection firmness of the slide base of the linear slide 105, the connecting seat 106, and the fixed frame 102.

[0021] like Figure 1 , 2 As shown, the linear slide 105 is positioned directly below the fixed frame 102. There are two connecting grooves 103 and two connecting sliders 104, located on either side of the linear slide 105. The sliding holes of the connecting grooves 103 and the vertical cross-sections of the connecting sliders 104 are both T-shaped. Because there are two connecting grooves 103 and two connecting sliders 104, and they are distributed on both sides of the linear slide 105, and the sliding holes of the connecting grooves 103 and the vertical cross-sections of the connecting sliders 104 are both T-shaped, the sliding adjustment of the fixed frame 102 is made more stable, and vertical displacement of the connecting sliders 104 relative to the connecting grooves 103 is prevented, further improving the overall stability of the device.

[0022] like Figure 1 , 3 As shown, the striking module includes a mounting shaft 201 rotatably connected to a fixed frame 102. A fixed plate 202 is fixedly connected to the mounting shaft 201. A connecting arm 203 is hinged to the fixed plate 202. The other end of the connecting arm 203 is hinged to a mounting plate 204. A striking hammer 205 is provided on the mounting plate 204. A bearing for the mounting shaft 201 is provided on the fixed frame 102 via a bearing seat 111. The outer wall of the mounting shaft 201 is connected to the inner ring of the bearing for the mounting shaft 201.

[0023] like Figure 1As shown, a geared drive motor 206 is also installed on the mounting bracket 102. The output shaft of the geared drive motor 206 is connected to the mounting shaft 201 via a gear transmission assembly 207. By simply starting the motor, the mounting shaft 201 can be driven to rotate through the gear transmission assembly 207.

[0024] like Figure 3 , 4 As shown, the mounting plate 204 is also provided with a fixing plate 301, and the hammer 205 is provided with a fixing slot 302 that engages with the fixing plate 301. The fixing slot 302 is provided with a fixing bolt 303 that is screwed onto the fixing plate 301, and the other end of the fixing bolt 303 is provided with an anti-loosening fixing nut.

[0025] Simply engage the fixing slot 302 with the fixing plate 301, and then pass the fixing bolt 303 through the side wall of the fixing slot 302 and connect it with the anti-loosening fixing nut to fix the connection between the fixing slot 302 and the fixing plate 301, thus achieving flexible fixation between the mounting plate 204 and the hammer 205. Simply separate the anti-loosening fixing nut from the fixing bolt 303 to release the fixation between the fixing slot 302 and the fixing plate 301. Then, the fixing slot 302 can be separated from the fixing plate 301, and the hammer 205 can be removed from the mounting plate 204 for inspection and replacement.

[0026] As shown in the figure, a vertical rod 107 is provided at the top corner of the mounting bracket 101. The mounting bracket 101 is welded and fixed to the vertical rod 107. A fastening plate 108 is provided on the vertical rod 107, and an anti-detachment fastening bolt 109 for connecting to the ceiling is provided on the fastening plate 108. By simply passing the anti-detachment fastening bolt through the fastening plate 108 and connecting it to the threaded fastening sleeve in the ceiling, the vertical rod 107 can be fixed to the ceiling, and the mounting bracket 101 can be installed on the ceiling.

[0027] like Figure 1 As shown, a reinforcing plate 110 is also provided between the vertical rod 107 and the mounting frame 101. Both ends of the reinforcing plate 110 are welded and fixed to the vertical rod 107 and the mounting frame 101, respectively. The reinforcing plate 110 enhances the stability of the connection between the vertical rod 107 and the mounting frame 101. The vertical rod 107, equipped with a fastening plate 108 and anti-falling fastening bolts 109, is installed at the top of the mounting frame 101, allowing the entire device to be securely connected to the workshop ceiling or other supporting structures, preventing loosening or falling due to vibration. Simultaneously, the addition of the reinforcing plate 110 between the vertical rod 107 and the mounting frame 101 strengthens the structural strength of the connection, improving the overall seismic performance and long-term operational safety of the device.

[0028] The user only needs to start the geared drive motor 206, which will drive the mounting shaft 201 to rotate through the gear transmission assembly 207. The fixed plate 202 will drive the connecting arm 203, mounting plate 204 and hammer 205 to rotate, so that the hammer 205 will intermittently strike and vibrate the corresponding parts of the drum, thereby achieving the dust removal process of the drum.

[0029] At the same time, the linear slide table 105 can be activated, so that the slide of the linear slide table 105 drives the drive fixing frame 102, the mounting shaft 201 and the striking module to slide along the axis of the drum through the connecting seat 106, thereby changing and expanding the striking and dust-cleaning range of the striking hammer 205, so that the dust, ash or slightly clumped materials attached to the outer wall of the drum are loosened by vibration.

[0030] The above are preferred embodiments of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A drum vibration knocking dust removal device, comprising a mounting bracket (101) disposed on the side end of the drum, characterized in that: A fixed frame (102) is slidably arranged on the mounting frame (101) along the axial direction of the roller. A striking module is provided on the fixed frame (102). A connecting groove (103) is provided on the mounting frame (101). A connecting slider (104) is provided on the fixed frame (102) via an extension plate (112) and is slidably connected to the connecting groove (103). A linear slide (105) is also provided on the mounting frame (101) along the axial direction of the roller. A connecting seat (106) connected to the fixed frame (102) is provided on the slide of the linear slide (105).

2. The drum vibration knocking dust removal device as described in claim 1, characterized in that: The linear slide (105) is located directly below the fixed frame (102). There are two connecting slides (103) and two connecting sliders (104). The connecting slides (103) and the connecting sliders (104) are located on both sides of the linear slide (105).

3. The drum vibration knocking dust removal device as described in claim 2, characterized in that: The vertical cross-section of the sliding hole of the connecting groove (103) and the connecting slider (104) is T-shaped.

4. The drum vibration knocking dust removal device as described in claim 3, characterized in that: The striking module includes a mounting shaft (201) rotatably connected to a fixed frame (102), a fixed plate (202) fixedly connected to the mounting shaft (201), a connecting arm (203) hinged to the fixed plate (202), a mounting plate (204) hinged to the other end of the connecting arm (203), and a striking hammer (205) provided on the mounting plate (204).

5. The drum vibration knocking dust removal device as described in claim 4, characterized in that: The fixed frame (102) is also provided with a speed reduction drive motor (206), and the output shaft of the speed reduction drive motor (206) is connected to the mounting shaft (201) through a gear transmission assembly (207).

6. The drum vibration knocking dust removal device as described in claim 5, characterized in that: The mounting plate (204) is also provided with a fixing plate (301), and the hammer (205) is provided with a fixing slot (302) that engages with the fixing plate (301). The fixing slot (302) is provided with a fixing bolt (303) that is screwed onto the fixing plate (301). The other end of the fixing bolt (303) is also provided with an anti-loosening fixing nut.

7. The drum vibration knocking dust removal device as described in claim 6, characterized in that: A vertical rod (107) is provided at the top corner of the mounting bracket (101), a fastening plate (108) is provided on the vertical rod (107), and a fastening bolt (109) for connecting with the ceiling is provided on the fastening plate (108).

8. The drum vibration knocking dust removal device as described in claim 7, characterized in that: A reinforcing plate (110) is also provided between the vertical rod (107) and the mounting frame (101).