Online chain plate type light substance negative pressure winnower
Patent Information
- Application Number
- CN202522103604.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0003]本实用新型专利的目的是为了克服上述缺陷,设计出一种在线链板式轻物质负压风选机,解决现有垃圾分拣方式效率低、成本高、精度差以及设备结构复杂、维护困难等问题,实现对生活垃圾的快速、准确、全面分拣,提高垃圾处理效率,降低处理成本
本实用新型以主输送皮带机为基本工作分拣线,在主输送皮带机的固定支架上直接架设链板式轻物质负压风选机,依靠负压进行轻物质在线分拣,可以大幅度减少建筑、装修装潢、陈腐及生活垃圾回收分拣生产线的投资成本和场地占用,为企业提高投资回报率。
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Figure CN224778613U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a sorting and processing equipment for construction, decoration, aging, and domestic waste, and particularly to an online chain plate type negative pressure air separator for lightweight materials. Background Technology
[0002] In actual construction waste and decoration waste sorting production lines, each line requires a main material conveyor belt, a large-item sorting platform, a material crusher and shredder, a bar screen, a drum screen, a horizontal air separator, a light material separator, several return material belts, multiple dust collection point systems, and large-volume dust collection boxes. This results in high production costs, large equipment footprint, increased investment costs, and a longer payback period. Summary of the Invention
[0003] The purpose of this utility model patent is to overcome the above-mentioned defects and design an online chain plate type light material negative pressure air separator to solve the problems of low efficiency, high cost, poor accuracy, complex equipment structure and difficult maintenance of existing garbage sorting methods, so as to achieve fast, accurate and comprehensive sorting of domestic waste, improve garbage treatment efficiency and reduce treatment costs.
[0004] The objective of this utility model is achieved through the following technical solution: An online chain-plate type light material negative pressure air separator includes a chain-plate conveyor, which is positioned above the belt of a main conveyor belt. The chain-plate conveyor is a chain-plate type light material negative pressure air separator. The chain-plate type light material negative pressure air separator includes a frame, with a driven wheel at one end and a tension wheel and a drive wheel at the other end. A chain is fitted onto the drive wheel, tension wheel, and driven wheel. Several chain plates are installed on the chain, with chain plate gap holes between adjacent chain plates. The chain and chain plates constitute the chain plate of this utility model. A negative pressure chamber with an open lower part is provided on the frame between the upper and lower parts of the chain plate. The open part of the negative pressure chamber corresponds to the lower part of the chain plate. A negative pressure dust collection pipe is provided on one side of the negative pressure chamber, and a compressor is installed on the negative pressure dust collection pipe. A light material collection device is provided at the tail of the chain plate.
[0005] The aforementioned online chain-plate type negative pressure air separator for light materials has an elastic brush cleaning device installed on the side of the chain, which is located above the light material collection device.
[0006] The aforementioned online chain plate type light material negative pressure air separator, wherein the elastic brush cleaning device includes an elastic brush roller and a brush adjustment support frame, the bristles of the elastic brush extend into the gap hole of the chain plate, and brush mounting frames are respectively set at both ends of the roller shaft of the elastic brush roller. The brush adjustment support frame is mounted on the frame and has a strip hole. Bolts pass through the roller shaft end of the elastic brush roller and the strip hole to fix the screw end of the elastic brush to the brush adjustment support frame.
[0007] In the aforementioned online chain plate type light material negative pressure air separator, the two driven wheels are respectively located above and below one side of the frame, and the tension wheel and drive wheel are respectively located above and below the other side of the frame. The tension wheel is adjustable, and the wheel axle of the tension wheel is mounted on the tension wheel mounting bracket through an adjusting screw. The tension wheel mounting bracket is mounted on the frame.
[0008] In the aforementioned online chain plate type negative pressure air separator for light materials, the elastic brush on the elastic brush roller is a nylon filament brush.
[0009] In the aforementioned online chain plate type light material negative pressure air separator, the chain plate type conveyor is mounted above the main conveyor belt via a fixed bracket.
[0010] Compared with the prior art, the present invention has the following technical effects: This utility model uses the main conveyor belt as the basic working sorting line. A chain plate type light material negative pressure air separator is directly installed on the fixed support of the main conveyor belt. Light materials are sorted online by relying on negative pressure. This can significantly reduce the investment cost and site occupation of construction, decoration, stale and domestic waste recycling and sorting production lines, and improve the return on investment for enterprises. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model.
[0012] Figure 2 This is a top view of the present invention (the light material collection device is not shown). Figure 3 yes Figure 1 The left view.
[0013] Figure 4 This is a reference diagram when the present invention is installed on the main conveyor belt. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the appendices of the embodiments of this utility model. Figures 1 to 3 The technical solutions in the embodiments of this utility model will be clearly and completely described.
[0015] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0016] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an online chain-plate type light material negative pressure air separator includes a chain-plate conveyor, which is positioned above the belt 9 of the main conveyor belt. The running direction of the chain plates is perpendicular to the running direction of the belt. The chain-plate conveyor is a chain-plate type light material negative pressure air separator. The chain-plate type light material negative pressure air separator includes a frame, with a driven wheel 1 at one end and a tension wheel 2 and a drive wheel 3 at the other end. A chain is fitted onto the drive wheel, tension wheel, and driven wheel. Several chain plates are installed on the chain, with chain plate gap holes between adjacent chain plates. The chain and chain plates constitute the chain plate of this utility model. A negative pressure chamber 5 with an open lower part is provided on the frame between the upper and lower parts of the chain plate. The open part of the negative pressure chamber corresponds to the lower part of the chain plate. A negative pressure dust collection pipe 7 is provided on one side of the negative pressure chamber 5, and a compressor is installed on the negative pressure dust collection pipe. A light material collection device 8 is provided at the tail of the chain plate.
[0017] like Figure 4 As shown, in order to reduce equipment layout and lower investment costs, this low-cost chain plate type light material negative pressure air classifier utilizes the main conveyor belt 9 on the production line to install the chain plate type light material negative pressure air classifier. That is, on the fixed support of the main conveyor belt (in Figure 4 The chain plate type light material negative pressure air separator is directly installed on the main conveyor belt (the fixed support is omitted). The chain plate type light material negative pressure air separator is installed at a certain position on it along the movement direction of the main conveyor belt. The running direction of the main conveyor belt is perpendicular to the running direction of the chain plate of the chain plate type light material negative pressure air separator. The specific height is so as not to affect the material conveying. At the same time, the moving chain plate under the negative pressure chamber of the chain plate type light material negative pressure air separator can adsorb light materials in the material as much as possible. This arrangement height can be freely adjusted.
[0018] The negative pressure chamber 5 of this utility model is the main structure of the online chain plate type light material negative pressure air classifier. It is connected to the compressor through flanges, pipes, etc., so that a negative pressure environment is generated in the chamber. Light materials in the material on the belt are adsorbed on the lower part of the chain plate and carried to the non-negative pressure area at the tail of the air classifier, and then fall into the light material collection device 8.
[0019] The chain plate 6 is the main moving mechanism of the online chain plate type light material negative pressure air separator. Under the support of the driven roller 1 and tension roller 2, and driven by the power of the drive wheel 3, the chain plate 6 rotates counterclockwise. Relying on the negative pressure in the negative pressure cavity at its upper part, the light materials in the material on the main belt are adsorbed at its lower part. By moving the chain plate, the light materials are carried to the light material online collection device 8.
[0020] In this invention, the drive wheel 3 is driven to rotate by a variable frequency motor through a reducer. The chain rotates along with the drive wheel, tension wheel, and driven wheel to achieve the purpose of operation.
[0021] This invention utilizes the suction force generated by negative air pressure. During operation, a negative pressure environment is created within the air separator's negative pressure chamber. Dust and other particles in the material are carried to the dust collection system through the ventilated gaps in the chain plates. Lighter materials such as plastic bags, plastic sheets, cardboard boxes, old clothes and fabrics, sponges, foam, asbestos cloth, and asbestos boards are adsorbed under the counterclockwise rotating chain plates by the negative pressure airflow. After being carried to the tail end of the chain plate, these lighter materials leave the negative pressure area, the suction is removed, and they automatically fall into the light material collection device 8.
[0022] The online chain-plate type negative pressure air separator for lightweight materials described in this utility model has an elastic brush cleaning device 4 installed on the side of the chain. This elastic brush cleaning device is positioned above the lightweight material collection device. Sticky materials adhering to the chain plate that haven't fallen off are forcibly brushed back into the lightweight material collection device 8 by the elastic brush cleaning device 4.
[0023] The online chain plate type negative pressure air separator for light materials of this utility model includes an elastic brush cleaning device comprising an elastic brush roller 43 and a brush adjustment support frame 41. The bristles of the elastic brush extend into the gap holes of the chain plate. Brush mounting frames 41 are respectively provided at both ends of the roller shaft of the elastic brush roller. The brush adjustment support frame is mounted on the machine frame and has a strip hole 42. Bolts pass through the roller shaft end of the elastic brush roller and the strip hole to fix the screw end of the elastic brush to the brush adjustment support frame.
[0024] This utility model features an elastic brush that adheres closely to the outer side of the chain plates, serving as a cleaning device for removing dirt adhering to the chain plates and fine materials clogging the gaps and holes. It utilizes the elasticity of nylon bristles to penetrate deep into the gaps and holes of the chain plates, clearing away the fine materials clogging them. As the wear-resistant nylon bristles wear down, bolts are used to adjust their position in the slotted holes, allowing the nylon bristle cleaner to continue functioning until it fails and needs to be replaced.
[0025] The online chain plate type light material negative pressure air separator of this utility model has two driven wheels respectively located above and below one side of the frame, and a tension wheel and a drive wheel respectively located above and below the other side of the frame. The tension wheel is adjustable, and the wheel axle of the tension wheel is mounted on the tension wheel mounting bracket through an adjusting screw. The tension wheel mounting bracket is set on the frame. The structure of the tension wheel here is the prior art, mainly used to adjust the tension of the moving chain plate and support the smooth operation of the moving chain plate.
[0026] The present invention relates to an online chain plate type negative pressure air separator for lightweight materials, wherein the elastic brush on the elastic brush roller is a nylon filament brush.
[0027] An online chain plate type negative pressure air separator for light materials, wherein the chain plate type conveyor is mounted above the main conveyor belt via a fixed bracket.
[0028] The above description is only a preferred embodiment of the present utility model. It should be noted that those skilled in the art can make several changes and improvements without departing from the overall concept of the present utility model, and these should also be considered within the protection scope of the present utility model.
Claims
1. An online chain-plate type negative pressure air separator for lightweight materials, comprising a chain-plate conveyor, characterized in that: The chain plate conveyor is a chain plate light material negative pressure air separator. The chain plate light material negative pressure air separator includes a frame. A driven wheel (1) is set at one end of the frame, and a tension wheel (2) and a drive wheel (3) are set at the other end. The chain is sleeved on the drive wheel, tension wheel and driven wheel. Several chain plates are installed on the chain. There are chain plate gap holes between adjacent chain plates. The chain and chain plates constitute a chain plate. A negative pressure chamber (5) with an open lower part is set on the frame between the upper and lower parts of the chain plate. The open part of the negative pressure chamber corresponds to the lower part of the chain plate. A negative pressure dust collection pipe (7) is set on one side of the negative pressure chamber (5). A compressor is installed on the negative pressure dust collection pipe. A light material collection device (8) is set at the tail of the chain plate.
2. The online chain plate type negative pressure air separator for lightweight materials according to claim 1, characterized in that... An elastic brush cleaning device (4) is installed on the side of the chain, and the elastic brush cleaning device is installed above the light material collection device.
3. The online chain plate type negative pressure air separator for lightweight materials according to claim 2, characterized in that: The elastic brush cleaning device includes an elastic brush roller (43) and a brush adjustment support frame (41). The bristles of the elastic brush extend into the gap hole of the chain plate. Brush mounting frames (41) are respectively provided at both ends of the roller shaft of the elastic brush roller. The brush adjustment support frame is installed on the machine frame. The brush adjustment support frame is provided with a strip hole (42). Bolts pass through the roller shaft end of the elastic brush roller and the strip hole to fix the screw end of the elastic brush to the brush adjustment support frame.
4. The online chain plate type light material negative pressure air separator according to claim 1, characterized in that: The two driven wheels are respectively located above and below one side of the frame, while the tension wheel and drive wheel are respectively located above and below the other side of the frame. The tension wheel is adjustable, and its axle is mounted on the tension wheel mounting bracket via an adjusting screw. The tension wheel mounting bracket is mounted on the frame.
5. The online chain plate type negative pressure air separator for lightweight materials according to claim 1, characterized in that: The elastic brushes on the elastic brush roller are nylon bristle brushes.
6. The online chain plate type negative pressure air separator for lightweight materials according to claim 1, characterized in that: The chain conveyor is mounted above the main conveyor belt via a fixed support.