Die-casting waste collecting box convenient to disassemble and clean
Patent Information
- Application Number
- CN202522215682.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-21
AI Technical Summary
当前行业普遍采用统一收集的模式对这些压铸废料进行初步回收,但在后续处理环节,不同形态与类型的废料所需的预处理工艺,导致回收过程中需投入大量人力与时间进行二次分拣,不仅延长了回收周期,还增加了不必要的处理成本,最终造成整体回收效率偏低,难以适配规模化压铸生产的资源循环需求
1、本实用新型具备高效的废料自动分类功能,废料经废料导向管下落,伺服电机驱动间歇分料柱,借助齿轮组一实现二者相向转动,圆锥形且间隙渐变的间歇分料柱能按规格将废料分到线性分布的底箱、分体箱一、分体箱二中,无需人工分拣,大幅提升分类效率,同时连接架一定位落料位置,保障分类精准性。
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Figure CN224778642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste treatment technology, and in particular to a die-casting waste collection box that is easy to disassemble and clean. Background Technology
[0002] Die casting waste refers to metal scrap generated during the die casting production process that has lost its original use value. Its main sources include gates, risers, flash, burrs, and other defects formed during die casting, as well as dimensional inconsistencies and surface defects that occur during production. The material is often the same as the die-cast parts, primarily consisting of non-ferrous metals such as aluminum alloys, zinc alloys, and magnesium alloys. This type of waste has high metal purity and recycling value. Through processes such as sorting, impurity removal, and remelting, it can be recycled into metal raw materials for reuse in die casting production. This reduces raw material costs for enterprises and meets environmental protection requirements for resource recycling.
[0003] In the die-casting production process, due to differences in specific processes, the generated waste exhibits diverse morphological characteristics. For example, gate waste is mostly elongated, flash and burrs are often in thin flakes, while waste with dimensional defects or surface flaws is mostly in irregular blocks. Currently, the industry generally adopts a unified collection model for the initial recycling of these die-casting wastes. However, in the subsequent processing stages, the pre-treatment processes required for different forms and types of waste lead to a significant investment of manpower and time in secondary sorting during the recycling process. This not only prolongs the recycling cycle but also increases unnecessary processing costs, ultimately resulting in low overall recycling efficiency and making it difficult to meet the resource recycling needs of large-scale die-casting production. Utility Model Content
[0004] The purpose of this invention is to solve the problems existing in the prior art by proposing a die-casting waste collection box that is easy to disassemble and clean.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a die-casting waste collection box that is easy to disassemble and clean, comprising a waste guide pipe, an intermittent material distribution column provided below the bottom end of the waste guide pipe, a bottom box provided below the bottom end of the intermittent material distribution column, a connecting rod provided on the outside of the bottom box, a split box one movably connected to the top of the bottom box via the connecting rod, a split box two movably connected to the top of the split box one via the connecting rod, two linkage rods provided at the top of the bottom box, a gear set two fixedly connected to the bottom end of the two linkage rods, a connecting rod end fixedly connected to the gear set two, and the top ends of the two linkage rods rotatably connected.
[0006] Preferably, the outer side wall of the second split box is fixedly connected to a hinge shaft, and the second split box is rotatably connected to a cover plate through the hinge shaft.
[0007] Preferably, magnets are provided on adjacent sides of the cover plate, and the two cover plates are fixed by magnetic attraction.
[0008] Preferably, a handle is movably connected to the top of the linkage rod, and a connecting frame is provided at both ends of the intermittent material distribution column.
[0009] Preferably, the second connecting frame is fixedly connected to the outer side wall of the bottom box, and a servo motor is fixedly connected to the outer side wall of the second connecting frame, and the output end of the servo motor is fixedly connected to the intermittent material distribution column.
[0010] Preferably, a gear set 1 is fixedly connected to the end of the intermittent material distribution column, and the two gear sets 1 mesh with each other.
[0011] Preferably, a first connecting frame is fixedly connected to the outer side wall of the second connecting frame, and the end of the first connecting frame is fixedly connected to the waste guide pipe.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. This utility model has a highly efficient automatic waste sorting function. The waste falls through the waste guide tube, and the servo motor drives the intermittent sorting column. With the help of gear set one, the two rotate in opposite directions. The conical intermittent sorting column with gradually changing gaps can sort the waste into the linearly distributed bottom box, split box one, and split box two according to specifications. No manual sorting is required, which greatly improves the sorting efficiency. At the same time, the connecting frame one positions the dropping position to ensure the accuracy of sorting.
[0013] 2. This utility model is easy to disassemble and clean, and has good sealing performance. Pulling the handle with anti-slip sleeve upward will cause the linkage rod to drive the gear set two to rotate, so that the connecting rod unfolds and the bottom box, split box one, and split box two can be separated for easy cleaning. After storage, the cover of split box two is closed by magnetic adsorption to achieve sealing, prevent materials from scattering, and improve the convenience and practicality of use. Attached Figure Description
[0014] Figure 1 A three-dimensional structural diagram of a die-casting waste collection box that is easy to disassemble and clean is provided for this utility model; Figure 2 This utility model provides a structural diagram of an intermittent material distribution column in a die-casting waste collection box that is easy to disassemble and clean; Figure 3 This utility model provides a structural diagram of the bottom box of a die-casting waste collection box that is easy to disassemble and clean; Figure 4 This utility model provides a partial structural disassembly diagram of the linkage rod in a die-casting waste collection box that is easy to disassemble and clean.
[0015] Legend: 1. Waste guide pipe; 2. Intermittent material distribution column; 3. Servo motor; 4. Gear set one; 5. Connecting frame one; 6. Connecting frame two; 7. Base box; 8. Gear set two; 9. Connecting rod; 10. Handle; 11. Linkage rod; 12. Hinge shaft; 13. Split box one; 14. Split box two; 15. Cover plate. Detailed Implementation
[0016] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0018] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides a die-casting waste collection box that is easy to disassemble and clean. It includes a waste guide pipe 1, an intermittent material distribution column 2 is provided below the bottom end of the waste guide pipe 1, a bottom box 7 is provided below the bottom end of the intermittent material distribution column 2, a connecting rod 9 is provided on the outside of the bottom box 7, a split box 13 is movably connected to the top of the bottom box 7 through the connecting rod 9, a split box 2 14 is movably connected to the top of the top of the split box 13 through the connecting rod 9, two linkage rods 11 are provided at the top of the bottom box 7, a gear set 2 8 is fixedly connected to the bottom end of the two linkage rods 11, the end of the connecting rod 9 is fixedly connected to the gear set 2 8, and the top ends of the two linkage rods 11 are rotatably connected.
[0019] The specific setup and function of this embodiment are described below. Two sets of separate boxes 13 are installed at the top of the base box 7, and two separate boxes 14 are installed above the first set of separate boxes 13. Using the handle 10, the linkage rod 11 is pulled upwards, causing the linkage rod 11 to drive the two sets of gear sets 8 to rotate downwards. The gear sets 8 drive the connecting rod 9 to unfold outwards. The connecting rod 9 unfolds the base box 7, the first set of separate boxes 13, and the second set of separate boxes 14 to both sides. The second set of separate boxes 14 is located on the outermost side, the base box 7 is located in the middle, and the first set of separate boxes 13 is located between the base box 7 and the second set of separate boxes 14, with the three arranged linearly. (Waste guide pipe...) The top of 1 is connected to the bottom of the discharge port of the die-casting mold. The discharge of the waste guide pipe 1 is set above the two sets of intermittent material distribution columns 2. The intermittent material distribution columns 2 are set as cones. The gap between the two intermittent material distribution columns 2 changes from narrow to wide. The bottom box 7, the split box 13 and the split box 2 14 are linearly distributed to receive the waste above. The bottom of the waste guide pipe 1 is connected to the narrowest part of the two intermittent material distribution columns 2. The intermittent material distribution columns 2 are set at a certain angle. Under the action of gravity, they slide from the narrow part to the wide part. According to the type of waste, it falls down from different gaps and automatically classifies the waste according to specifications.
[0020] Example 2: Figure 2 and Figure 4 As shown, a hinge shaft 12 is fixedly connected to the outer wall of the split box 14, and a cover plate 15 is rotatably connected to the split box 14 via the hinge shaft 12. Magnets are provided on adjacent sides of the cover plate 15, and the two cover plates 15 are fixed by magnetic attraction. A handle 10 is movably connected to the top of the linkage rod 11, and an anti-slip sleeve is provided on the outer wall of the handle 10. Connecting frames 2 6 are provided at both ends of the intermittent material distribution column 2. Connecting frames 2 6 are fixedly connected to the outer wall of the bottom box 7, and a servo motor 3 is fixedly connected to the outer wall of the connecting frame 2 6. The output end of the servo motor 3 is fixedly connected to the intermittent material distribution column 2. Gear set 1 4 is fixedly connected to the end of the intermittent material distribution column 2, and the two gear sets 1 4 mesh with each other. Connecting frame 1 5 is fixedly connected to the outer wall of the connecting frame 2 6.
[0021] The overall effect of this embodiment is as follows: a connecting frame 5 is fixedly connected to the outer wall of the connecting frame 2 6; the end of the connecting frame 5 is fixedly connected to the waste guide pipe 1; the ends of the two intermittent material distribution columns 2 are rotatably connected between the connecting frame 2 6; and gear sets 4 are installed at the ends of both sets of intermittent material distribution columns 2. A servo motor 3 is set at the outer end of the connecting frame 2 6. The servo motor 3 drives one of the intermittent material distribution columns 2 to rotate. The meshing action of the two gear sets 4 causes the two intermittent material distribution columns 2 to rotate towards each other, thus promoting the waste material distribution. The gap of the intermittent material distribution column 2 is passed through. A connecting frame 5 is installed between the waste guide pipe 1 and the connecting frame 6 to position the material falling. A hinge shaft 12 is installed on the surface of the split box 14. The cover plate 15 is connected by rotating the hinge shaft 12. The cover plate 15 protects the space above the split box 14. The two sets of cover plates 15 are connected by magnetic attraction. After the split box 13 and the split box 14 are completely stored, the three sets are assembled together. The cover plate 15 is closed on the upper surface to achieve the effect of sealing the material.
[0022] The device's operation and working principle are as follows: Waste material falls through the waste guide pipe 1, which connects to the die-casting mold's discharge port at the top. Connecting frame 5 connects the waste guide pipe 1 to connecting frame 6 to position the material falling. Servo motor 3 drives an intermittent material distribution column 2 between connecting frame 6 to rotate. Gear set 4 at the ends of the two intermittent material distribution columns 2 meshes with each other, causing them to rotate in opposite directions. This allows the waste material to pass through the gap between the two conical intermittent material distribution columns 2, which gradually widens, and fall according to specifications into the linearly distributed bottom box 7 and split box 1 below. 3. Separate box 2 14, and separate box 1 13 is located between the bottom box 7 and separate box 2 14; when cleaning is required, pull the handle 10 with anti-slip sleeve at the top of the linkage rod 11 upwards. The linkage rod 11 drives the gear set 2 8 at the top of the bottom box 7 to rotate downwards. The connecting rod 9, which is fixedly connected to the gear set 2 8, unfolds outwards, so that the three are separated; after storage, the cover plate 15 connected to the separate box 2 14 through the hinge shaft 12 is adsorbed and closed to achieve sealing. At the same time, the connecting frame 1 5 on the outer wall of the connecting frame 2 6 also positions the material drop position.
[0023] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A die-casting waste collection box that is easy to disassemble and clean, comprising a waste guide pipe (1), wherein an intermittent material distribution column (2) is provided below the bottom end of the waste guide pipe (1), characterized in that: A bottom box (7) is provided below the bottom end of the intermittent material distribution column (2). A connecting rod (9) is provided on the outside of the bottom box (7). A split box one (13) is movably connected to the top of the bottom box (7) through the connecting rod (9). A split box two (14) is movably connected to the top of the top of the split box one (13) through the connecting rod (9). Two linkage rods (11) are provided at the top of the bottom box (7). A gear set two (8) is fixedly connected to the bottom end of the two linkage rods (11). The end of the connecting rod (9) is fixedly connected to the gear set two (8). The top ends of the two linkage rods (11) are rotatably connected.
2. The die-casting waste collection box that is easy to disassemble and clean according to claim 1, characterized in that: The outer wall of the split box 2 (14) is fixedly connected to a hinge shaft (12), and the split box 2 (14) is rotatably connected to a cover plate (15) through the hinge shaft (12).
3. The die-casting waste collection box that is easy to disassemble and clean according to claim 2, characterized in that: Magnets are provided on the adjacent sides of the cover plate (15), and the two cover plates (15) are fixed by magnetic attraction.
4. The die-casting waste collection box that is easy to disassemble and clean according to claim 1, characterized in that: The top of the linkage rod (11) is movably connected to a handle (10), and both ends of the intermittent material distribution column (2) are provided with connecting frames (6).
5. A die-casting waste collection box that is easy to disassemble and clean according to claim 4, characterized in that: The connecting frame 2 (6) is fixedly connected to the outer wall of the bottom box (7), and a servo motor (3) is fixedly connected to the outer wall of the connecting frame 2 (6). The output end of the servo motor (3) is fixedly connected to the intermittent material distribution column (2).
6. A die-casting waste collection box that is easy to disassemble and clean according to claim 5, characterized in that: The end of the intermittent material distribution column (2) is fixedly connected to a gear set (4), and the two gear sets (4) mesh with each other.
7. A die-casting waste collection box that is easy to disassemble and clean according to claim 5, characterized in that: The outer wall of the second connecting frame (6) is fixedly connected to the first connecting frame (5), and the end of the first connecting frame (5) is fixedly connected to the waste guide pipe (1).